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All sourcesNASA NTRSDOE OSTI
NASA NTRS2014

Additive Manufacturing Modeling and Simulation A Literature Review for Electron Beam Free Form Fabrication

Additive manufacturing is coming into industrial use and has several desirable attributes. Control of the deposition remains a complex challenge, and so this literature review was initiated to capture current modeling efforts in the field of additive manufacturing. This paper summarizes about 10 years of modeling and simulation related to both welding and additive manufacturing. The goals were to learn who is doing what in modeling and simulation, to summarize various approaches taken to create models, and to identify research gaps. Later sections in the report summarize implications for closed-loop-control of the process, implications for local research efforts, and implications for local modeling efforts.

Seufzer, William J.↗
NASA NTRS2003

Summary and Recommendations for Future Work

The safety of astronauts is the primary concern of all space missions. Space radiation has been identified as a major concern for ISS, and minimizing radiation risks during EVA is a principle component of NASA s radiation protection program. The space suit plays a critical role in shielding astronauts from EVA radiation exposures. In cooperation with the JSC Extravehicular Activity Project Office, and the Space Radiation Health Project Office, the NASA EMU and RSA Orlan space suits were taken to the LLUPTF for a series of measurements with proton and electron beams to simulate exposures during EVA operations. Additional tests with material layouts of the EMU suit sleeve were made in collaboration with NASA LaRC at the LBNL 88-inch cyclotron and at the Brookhaven National Laboratory Alternating Gradient Synchrotron.

Cucinotta, Francis A.↗
NASA NTRS2013

Understanding the Impact of Field-Emitter Characteristics on Electron Beam Focusing in the VAPoR Time-of-Fight Mass Spectrometer

Simulations of field emission of electrons from an electron gun are used to determine the angular distribution of the emitted electron beam and the percentage of charge transmitted through the grid. The simulations are a first step towards understanding the spherical aberration present after focusing the electron beam. The effect of offset of the cathode with respect to the grid and the separation between cathode and grid on the angular distributions of emitted electrons and transmission of the grid are explored.

electron gun↗
NASA NTRS1989

Generation mechanism of whistler waves produced by electron beam injection in space

Electromagnetic particle simulations are used to determine the generation mechanism of the whistler waves observed in connection with the artificial injection of electron beams in the ionosphere. The production of the waves is shown to be closely connected with the beam-plasma interaction, which leads to the formation of a current structure which acts like an antenna and emits the whistler waves in a coherent manner. This process, in contrast to a mechanism involving amplification of radiation by a whistler mode plasma instability within the beam, allows the whistlers to be generated even though the beam width is less than one wavelength.

Pritchett, P. L.↗
NASA NTRS1982

Studies of beam plasma interactions in a space simulation chamber using prototype Space Shuttle instruments

In March, 1981, electron beam experiments were conducted in a large space simulation chamber using equipment destined to be flown aboard NASA's Office of Space Science-1 pallet (OSS-1). Two major flight experiments were involved. They include the Vehicle Charging and Potential (VCAP) experiment and the Plasma Diagnostics Package (PDP). Apparatus connected with VCAP included a Fast Pulse Electron Gun (FPEG), and a Charge and Current Probe (CCP). A preliminary view is provided of the results obtained when the electron emissions were held steady over relatively long periods of time such that steady state conditions could be obtained with respect to the electron beam interaction with the neutral gases and plasma of the vacuum chamber. Of particular interest was the plasma instability feature known as the Beam Plasma Discharge. For the present experiments the FPEG was used in a dc mode with a range of currents of 2 to 80 mA at a beam energy of 970 eV. Attention is given to the emissions of VLF and HF noise associated with the dc beam.

Banks, P. M.↗
NASA NTRS1991

SEPAC data analysis in support of the environmental interaction program

The main objective is to conduct data analyses of SEPAC data and computer modeling to investigate spacecraft environment effects associated with injection of electron beam, plasma clouds, and neutral gas clouds from the Shuttle Orbiter. To understand the dependence of spacecraft charging potential on beam density and other plasma parameters, a two dimensional electrostatic particle code was used to simulate the injection of electron beams from an infinite conductor into a plasma. The ionization effects on spacecraft charging are examined by including interactions of electrons with neutral gases. A survey of the simulation results is presented and discussed.

Lin, C. S.↗
NASA NTRS1982

The use of artificial electron beams as probes of the distant magnetosphere

The use of artificial electron beams as probes of the distant magnetosphere is discussed. The accelerators, the method of injecting and analyzing the beams using television techniques and particle counters, and how the beams simulate the natural trapped electrons are summarized. It is found that when an electron beam is injected from a sounding rocket in the ionosphere, the rocket potential rises to a positive value and collects a current of ionospheric plasma electrons. It is proposed to use optical methods on the Space Shuttle to analyze electron beams injected in orbit, and in view of the results of the ECHO 5 experiments, such optical techniques may prove ineffective due to background luminosity from the ground and other sensitivity limitations.

Winckler, J. R.↗
NASA NTRS1990

Propagation of a nonrelativistic electron beam in three dimensions

The propagation of a nonrelativistic electron beam injected into space plasma from a conductor was studied by means of an electrostatic three-dimensional simulation model. Only the injection of an electron beam along a magnetic field was considered. Contrary to one- and two-dimensional simulations, an overdense electron beam whose density is much larger than the ambient plasma density can escape a spacecraft without causing significant charging. It was found that the radial electric field arising from the space charge of the beam electrons can give rise to a rotation of both the beams and ambient electrons with respect to ambient ions. The rotation speed can easily exceed the electron thermal speed even when the beam density is smaller than the ambient density. Instabilities arising from such a rotating electron beam are discussed.

Okuda, Hideo↗
NASA NTRS1985

Simulation of the electron acoustic instability in the polar cusp

A computer simulation of the beam-driven electron acoustic instability in the polar cusp is used to investigate the temporal evolution of typical cusp electron distribution functions in self-consistently generated wave fields. The simulation results are compared with linear, second-order, and nonlinear theory. The behavior of the instability over a range of plasma parameters, such as beam speed and the cold electron density, is shown. The saturation mechanism of the instability is examined, and the relevance of the results for observations of cusp hiss are discussed.

Lin, C. S.↗
NASA NTRS1988

Simulation of electrostatic turbulence in the plasma sheet boundary layer with electron currents and bean-shaped ion beams

Plasma data from ISEE-1 show the presence of electron currents as well as energetic ion beams in the plasma sheet boundary layer. Broadband electrostatic noise and low-frequency electromagnetic bursts are detected in the plasma sheet boundary layer, especially in the presence of strong ion flows, currents, and steep spacial gradients in the fluxes of few-keV electrons and ions. Particle simulations have been performed to investigate electrostatic turbulence driven by a cold electron beam and/or ion beams with a bean-shaped velocity distribution. The simulation results show that the counterstreaming ion beams as well as the counterstreaming of the cold electron beam and the ion beam excite ion acoustic waves with a given Doppler-shifted real frequency. However, the effect of the bean-shaped ion velocity distributions reduces the growth rates of ion acoustic instability. The simulation results also show that the slowing down of the ion bean is larger at the larger perpendicular velocity. The wave spectra of the electric fields at some points of the simulations show turbulence generated by growing waves.

Nishikawa, K.-I.↗
NASA NTRS1987

Space charge effects during the injection of dense electron beams into space plasmas

One-dimensional electrostatic particle simulations are used to investigate the injection and propagation of intense electron beams and the plasma response to the beam injection. Beam densities greater than about the plasma density are considered. It is shown that if the injection is continuous, most of the beam electrons are drawn back into the spacecraft because of the buildup of positive charge on the spacecraft. Those electrons which are able to propagate away from the spacecraft are emitted periodically because of space charge oscillations induced by electric fields associated with the beam. A substantial increase in the fraction and average energy of electrons which can propagate away can be obtained if the injection is changed to periodic pulses having width and period matched to the induced space charge oscillations.

Winglee, R. M.↗
NASA NTRS1985

Structural characterization and gas reactions of small metal particles by high-resolution TEM and TED

The interaction of 100 and 200 keV electron beams with amorphous alumina, titania, and aluminum nitride substrates and nanometer-size palladium particulate deposits was investigated for the two extreme cases of (1) large-area electron-beam flash-heating and (2) small-area high-intensity electron-beam irradiation. The former simulates a short-term heating effect with minimum electron irradiation exposure, the latter simulates high-dosage irradiation with minimum heating effect. All alumina and titania samples responded to the flash-heating treatment with significant recrystallization. However, the size, crystal structure, shape, and orientation of the grains depended on the type and thickness of the films and the thickness of the Pd deposit. High-dosage electron irradiation also readily crystallized the alumina substrate films but did not affect the titania films. The alumina recrystallization products were usually either all in the alpha phase, or they were a mixture of small grains in a number of low-temperature phases including gamma, delta, kappa, beta, theta-alumina. Palladium deposits reacted heavily with the alumina substrates during either treatment, but they were very little effected when supported on titania. Both treatments had the same, less prominent localized crystallization effect on aluminum nitride films.

Heinemann, K.↗
NASA NTRS1988

Electric potential structures and propagation of electron beams injected from a spacecraft into a plasma

One-dimensional Vlasov simulations are used to study the propagation of electron beams injected from a spacecraft into an ambient plasma and the associated potential structures. It is shown that, for a given beam velocity, the propagation velocity and the potential structure depends on the beam density. In the case of moderate beams, a double layer forms near the beam head which propagates into the ambient plasma much more slowly than the initial beam velocity.

Singh, Nagendra↗
NASA NTRS1982

Transient effects in beam-plasma interactions in a space simulation chamber stimulated by a fast pulse electron gun

Interest in the interaction of electron beams with plasma generated by ionization caused by the primary electron beam was stimulated by the need to develop special vacuum tubes to operate in the kMHz frequency region. The experiments of Getty and Smullin (1963) indicated that the interaction of an energetic electron beam with its self-produced plasma resulted in the emission of wave energy over a wide range of frequencies associated with cyclotron and longitudinal plasma instabilities. This enhanced the thermal plasma density in the vicinity of the beam, and the term Beam-Plasma Discharge (BPD) was employed to described this phenomenon. The present investigation is concerned with some of the transient phenomena associated with wave emission during the beam switch-on and switch-off periods. Results are presented on the changes in electron energy spectra on a time scale of tens of milliseconds following beam switch-on. The results are discussed in terms of the beam plasma discharge phenomenon.

Raitt, W. J.↗