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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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Derivation of mass and stiffness matrices from dynamic test data.

A technique is described by which orthonormal modal vectors, computed from dynamic test response data, are used to derive mass, stiffness, and damping matrices for a discrete model of the distributed elastic system. Matrices thus computed from subsystems tests may be readily incorporated into larger system models. The method has been applied to a test of the Saturn V S-II stage LOX tank-engine support system. The dynamic responses of the discrete model are shown to correlate well with test data throughout the frequency range tested.

Thoren, A. R.

Description and evaluation of an interference assessment for a slotted-wall wind tunnel

A wind-tunnel interference assessment method applicable to test sections with discrete finite-length wall slots is described. The method is based on high order panel method technology and uses mixed boundary conditions to satisfy both the tunnel geometry and wall pressure distributions measured in the slotted-wall region. Both the test model and its sting support system are represented by distributed singularities. The method yields interference corrections to the model test data as well as surveys through the interference field at arbitrary locations. These results include the equivalent of tunnel Mach calibration, longitudinal pressure gradient, tunnel flow angularity, wall interference, and an inviscid form of sting interference. Alternative results which omit the direct contribution of the sting are also produced. The method was applied to the National Transonic Facility at NASA Langley Research Center for both tunnel calibration tests and tests of two models of subsonic transport configurations.

Kemp, William B., Jr.

Battery Data MI Importer Template Quick Start Guide

In order to ensure the persistent availability and reliability of test data generated over the course of the project, the M-SHELLS Project has decided to store acquired test data, as well as associated pedigree information, in the Granta Materials Intelligence (MI) database. To facilitate that effort, an importer template and associated graphical user interface (GUI) software have been developed, with this guide providing the operating instructions for their use. The template and automation software GUI are contained in the BatteryDataImporter.xlsm Excel workbook, and are to be used to import M-SHELLS summary, or pedigree, data and the associated raw test data results into an importer template-based file, formatted in such a way as to be ready for immediate upload to the Test Data: Battery Performance table of the Granta MI database. The provided GUI enables the user to select the appropriate summary data file(s), with each file containing the required information to identify any associated raw test data file(s) to be processed. In addition to describing the setup and operation of the importer template and GUI software, this guide also provides instructions for uploading processed data to the database and for viewing the data following upload.

Levinson, Laurie H.

An economical method of analyzing transient motion of gas-lubricated rotor-bearing systems.

A method of economically evaluating the hydrodynamic forces generated in a gas-lubricated tilting-pad bearing is presented. The numerical method consists of solving the case of the infinite width bearing and then converting this solution to the case of the finite bearing by accounting for end leakage. The approximate method is compared to the finite-difference solution of Reynolds equation and yields acceptable accuracy while running about one-hundred times faster. A mathematical model of a gas-lubricated tilting-pad vertical rotor systems is developed. The model is capable of analyzing a two-bearing-rotor system in which the rotor center of mass is not at midspan by accounting for gyroscopic moments. The numerical results from the model are compared to actual test data as well as analytical results of other investigators.

Falkenhagen, G. L.

Computer simulation of transonic flow past airfoils with boundary layer correction

A computer program has been developed to solve the compressible flow equation for the velocity potential. The exterior of the airfoil is mapped onto the unit circle and the flow is computed on a grid in the circle plane. A relaxation method using backward differencing in the flow direction at supersonic points permits solutions for large supersonic areas. The pressure distribution resulting from the flow becomes the input to the von Karman momentum equation which when integrated gives the displacement thickness. This displacement thickness is smoothed and added to the airfoil to account for the turbulent boundary layer. The boundary layer correction is computed iteratively with the flow. Results from this program and test data agree well.

Bauer, F.

Wind Energy System Time-domain (WEST) analyzers using hybrid simulation techniques

Two stand-alone analyzers constructed for real time simulation of the complex dynamic characteristics of horizontal-axis wind energy systems are described. Mathematical models for an aeroelastic rotor, including nonlinear aerodynamic and elastic loads, are implemented with high speed digital and analog circuitry. Models for elastic supports, a power train, a control system, and a rotor gimbal system are also included. Limited correlation efforts show good comparisons between results produced by the analyzers and results produced by a large digital simulation. The digital simulation results correlate well with test data.

Hoffman, J. A.

Bending Stiffness of Multiwall Sandwich

An analytical and experimental study was carried out to understand the extensional and flexural behavior of multiwall sandwich, a metallic insulation composed of alternate layers of flat and dimpled foil. The multiwall sandwich was structurally analyzed by using several simplifying assumptions combined with a finite element analysis. The simplifying assumptions made in this analysis were evaluated by bending and tensile tests. Test results validate the assumption that flat sheets in compression do not significantly contribute to the flexural stiffness of multiwall sandwich for the multiwall geometry tested. However, calculations show that thicker flat sheets may contribute significantly to bending stiffness and cannot be ignored. Results of this analytical approach compare well with test data; both show that the extensional stiffness of the dimpled sheet in he 0 deg direction is about 30 percent of that for a flat sheet, and that in the 45 deg direction, it is about 10 percent. The analytical and experimental multiwall bending stiffness showed good agreement for the particular geometry tested.

Blosser, M. L.

Experimental and analytical investigation of the fracture processes of boron/aluminum laminates containing notches

Experimental results for five laminate orientations of boron/aluminum composites containing either circular holes or crack-like slits are presented. Specimen stress-strain behavior, stress at first fiber failure, and ultimate strength were determined. Radiographs were used to monitor the fracture process. The specimens were analyzed with a three-dimensional elastic-elastic finite-element model. The first fiber failures in notched specimens with laminate orientation occurred at or very near the specimen ultimate strength. For notched unidirectional specimens, the first fiber failure occurred at approximately one-half of the specimen ultimate strength. Acoustic emission events correlated with fiber breaks in unidirectional composites, but did not for other laminates. Circular holes and crack-like slits of the same characteristic length were found to produce approximately the same strength reduction. The predicted stress-strain responses and stress at first fiber failure compared very well with test data for laminates containing 0 deg fibers.

Johnson, W. S.

Atomization and mixing study

The state of the art in atomization and mixing for triplet, pentad, and coaxial injectors is described. Injectors that are applicable for LOX/hydrocarbon propellants and main chamber and fuel rich preburner/gas generator mixture ratios are of special interest. Various applicable correlating equations and parameters as well as test data found in the literature are presented. The validity, utility, and important aspects of these data and correlations are discussed and the measurement techniques used are evaluated. Propellant mixing tests performed are described and summarized, results are reported, and tentative conclusions are included.

Ferrenberg, A.

Prediction of fatigue crack-growth patterns and lives in three-dimensional cracked bodies

Fatigue crack growth patterns and lives for surface cracks, surface cracks at holes, and corner cracks at holes in three dimensional bodies were predicted using linear-elastic fracture mechanics concepts that were modified to account for crack-closure behavior. The predictions were made by using stress intensity factor equations for these crack configurations and the fatigue crack-growth (delta K against rate) relationship for the material of interest. The crack configurations were subjected to constant-amplitude fatigue loading under either remote tension or bending loads. The predicted crack growth patterns and crack growth lives for aluminum alloys agreed well with test data from the literature.

Newman, J. C., Jr.

Burner liner thermal/structural load modelling

The objective of this program is to develop a thermal data transfer computer program module for the burner liner thermal structural load modeling program. This will be accomplished by (1) reviewing existing methodologies for thermal data transfer and selecting three heat transfer codes for application in this program; (2) evaluating the selected codes to establish criteria for developing a computer program module to transfer thermal data from the heat transfer codes to selected stress analysis codes; (3) developing the automated thermal load transfer module; and (4) verifying and documenting the module. In aircraft turbine engine hot section components, cyclic thermal stresses are the most important damage mechanism. Consequently, accurate and reliable prediction of thermal loads is essential to improving durability. To achieve this goal, a considerable effort over the past 20 years has been devoted to the acquisition of engine temperature test data, as well as the development of accurate, reliable, and efficient computer codes for the prediction of steady state and transient temperatures and for the calculation of elastic and inelastic cyclic stresses and strains in hot section components. There is a need for continued development of these codes, because the availability of more accurate analysis techniques for complex configurations has enabled engine designers to use more sophisticated designs to achieve higher cycle efficiency and reduce weight.

Maffeo, R. J.

Prediction of fatigue crack-growth patterns and lives in three-dimensional cracked bodies

Fatigue crack growth patterns and lives for surface cracks, surface cracks at holes, and corner cracks at holes in three dimensional bodies were predicted using linear-elastic fracture mechanics concepts that were modified to account for crack-closure behavior. The predictions were made by using stress intensity factor equations for these crack configurations and the fatigue crack-growth (delta K against rate) relationship for the material of interest. The crack configurations were subjected to constant-amplitude fatigue loading under either remote tension or bending loads. The predicted crack growth patterns and crack growth lives for aluminum alloys agreed well with test data from the literature.

Newman, J. C., Jr.

Aspects of supercritical wing theory

Concepts and techniques that have proved successful in the computational theory of shockless airfoils are examined. Shockless airfoils have been used in the design of supercritical wings for fuel-efficient aircraft. In transonic aerodynamics, it is has been found that test data agree well with the best results obtained from CFD. This is particularly true for two-dimensional flow, where accurate experiments are difficult to perform and numerical calculations are relatively easy. However, it is important to choose reasonable models in setting up the computations. Particular attention is given to the formulation of the relevant differential equations in ways that have been found to be satisfactory in practice.

Garabedian, P. R.

Stress concentration around circular hole in a composite material specimen representative of the X-29A forward-swept wing aircraft

The theory of anisotropic elasticity was used to evaluate the anisotropic stress concentration factors of a composite laminated plate containing a small circular hole. This advanced composite material was used to manufacture the X-29A forward swept wing. Observe that the usual isotropic material stress concentration factor is three. However, for composite material, it was found that the anisotropic stress concentration factor is no longer constant, and that the locations of maximum tangential stress points could shift by changing the fiber orientation with respect to the loading axis. The analysis showed that through the lamination process, the stress concentration factor could be drastically reduced, and therefore the structural performance could be improved. Both the mixture rule approach and the constant strain approach were used to calculate the stress concentration factor. The results predicted by the mixture rule approach were about 20 percent deviate from the experimental data. However, the results predicted by the constant strain approach matched the testing data very well. This showed the importance of the inplane shear effect on the evaluation of stress concentration factor for the X-29A composite plate.

Yeh, Hsien-Yang

Temperature effect on stress concentration around circular hole in a composite material specimen representative of X-29A forward-swept wing aircraft

The theory of anisotropic elasticity was used to evaluate the anisotropic stress concentration factors of a composite laminated plate containing a small circular hole. This advanced composite was used to manufacture the X-29A forward-swept wing. It was found for composite material, that the anisotropic stress concentration is no longer a constant, and that the locations of maximum tangential stress points could shift by changing the fiber orientation with respect to the loading axis. The analysis showed that through the lamination process, the stress concentration factor could be reduced drastically, and therefore the structural performance could be improved. Both the mixture rule approach and the constant strain approach were used to calculate the stress concentration factor of room temperature. The results predicted by the mixture rule approach were about twenty percent deviate from the experimental data. However, the results predicted by the constant strain approach matched the testing data very well. This showed the importance of the inplane shear effect on the evaluation of the stress concentration factor for the X-29A composite plate.

Yeh, Hsien-Yang

Flare heating and ionization of the low solar chromosphere. I - Inversion methods for Mg I 4571 and 5173

Various methods of inverting solar Mg I 4571 and 5173 spectral line observations are examined to find the best method of using these lines to calculate the vertical temperature and electron density structure around the temperature minimum region. Following a perturbation analysis by Mein (1971), a Fredholm integral equation of the first kind is obtained which can be inverted to yield these temperature and density structures as a function of time. Several inversion methods are tested and compared. The methods are used to test data as well as to a subset of observations of these absorption lines taken on February 3, 1986 before and during a solar flare. A small but significant increase is found in the temperature and a relatively large increase in the electron density during this flare. The observations are inconsistent with heating and ionization by an intense beam of electrons and with ionization by UV photoionization of Si I.

Metcalf, Thomas R.

Low cost attitude control system scanwheel development

In order to satisfy a growing demand for low cost attitude control systems for small spacecraft, development of low cost scanning horizon sensor coupled to a low cost/low power consumption Reaction Wheel Assembly was initiated. This report addresses the details of the versatile design resulting from this effort. Tradeoff analyses for each of the major components are included, as well as test data from an engineering prototype of the hardware.

Bialke, William

A fracture criterion for widespread cracking in thin-sheet aluminum alloys

An elastic-plastic finite-element analysis was used with a critical crack-tip-opening angle (CTOA) fracture criterion to model stable crack growth in thin-sheet 2024-T3 aluminum alloy panels with single and multiple-site damage (MSD) cracks. Comparisons were made between critical angles determined from the analyses and those measured with photographic methods. Calculated load against crack extension and load against crack-tip displacement on single crack specimens agreed well with test data even for large-scale plastic deformations. The analyses were also able to predict the stable tearing behavior of large lead cracks in the presence of stably tearing MSD cracks. Small MSD cracks significantly reduced the residual strength for large lead cracks.

Newman, J. C., Jr.