SEARCH · Engineering Papers

Results for “Transient Testing”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

SourceResearch connectionFrom yearThrough year

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 37 records · Page 2

All sources NASA NTRS DOE OSTI

DOE OSTI2020

Developing Separate Effects Transient Test Experiments Using an Out-of-Pile Flowing Water Loop

In 2017 the Transient Reactor Test Facility was restarted after being placed in a standby state since 1994. This Test Reactor’s restart has since enabled the progressive development of new nuclear technologies within the U.S. that were previously required to outsource to other countries. While the reactor’s restart was a large feat worthy of recognition, the experimental use of its characteristics has required the further development of in-pile experimental infrastructure sufficient to support programmatic needs. This hardware have taken the form of capsule designs (compact and elongated) as well as loop concepts representing the phenomena of interest for a subset of separate effects tests desire for each respective testing campaign. The Transient Testing Program has a large-integrated effort that aligns with the U.S. Department of Energy’s current needs. This study compliments those programmatic elements by developing, fabricating and demonstrating a full-scale flowing water loop in an out-of-pile environment. The goal of this effort is to develop a pragmatic understanding of the engineering capabilities and limitations associated with geometric form-factors, metering technology, and controls logic under representative thermal hydraulic conditions that would be experienced within the TREAT reactor during an in-pile reactivity initiated accident test. The outcomes of this study result in an evaluation of the conceptual design of a comprehensive flowing water loop including objective figures of merit (FoMs) for comparing unique instrumentation and the basis for their selection during operations. These efforts directly contribute to and are required for the further advancement of transient testing capabilities within the U.S.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2022

Multiphysics Simulation of the NASA SIRIUS-CAL Fuel Experiment in the Transient Test Reactor Using Griffin

After approximately 50 years, NASA is restarting efforts to develop nuclear thermal propulsion (NTP) for interplanetary missions. Building upon nuclear engine tests performed from the late 1950s to the early 1970s, the present research and testing focuses on advanced materials and fabrication methods. A number of transient tests have been performed to evaluate materials performance under high-temperature, high-flux conditions, with several more experiments in the pipeline for future testing. The measured data obtained from those tests are being used to validate the Griffin reactor multiphysics code for this particular type of application. Griffin was developed at Idaho National Laboratory (INL) using the MOOSE framework. This article describes the simulation results of the SIRIUS-CAL calibration experiment in the Transient Reactor Test Facility (TREAT). SIRIUS-CAL was the first transient test conducted on NASA fuels, and although the test was performed with a relatively low core peak power, the test specimen survived a temperature exceeding 900 K. Griffin simulations of the experiment successfully matched the reactor’s power transient after calibrating the initial control rod position to match the initial reactor period. The thermal-hydraulics model largely matches the time-dependent response of a thermocouple located within the experiment specimen to within the uncertainty estimate. However, the uncertainty range is significant and must be reduced in the future.

33 ADVANCED PROPULSION SYSTEMS↗

DOE OSTI2016

Capabilities Development for Transient Testing of Advanced Nuclear Fuels at TREAT

The TREAT facility is a unique capability at the Idaho National Laboratory currently being prepared for resumption of nuclear transient testing. Accordingly, designs for several transient irradiation tests are being pursued to enable development of advanced nuclear fuels and materials. In addition to the reactor itself, the foundation for TREAT’s capabilities also include a suite of irradiation vehicles and supporting infrastructure to provide the desired specimen boundary conditions while supporting a variety of instrumentation needs. The challenge of creating these vehicles, especially since many of the modern data needs were not historically addressed in TREAT experiment vehicles, has necessitated a sizeable engineering effort. This effort is currently underway and maturing rapidly. This paper summarizes the status, future plans, and rationale for TREAT experiment vehicle capabilities. Much of the current progress is focused around understanding and demonstrating the behavior of fuel design with enhanced accident tolerance in water-cooled reactors. Additionally, several related efforts are underway to facilitate transient testing in liquid sodium, inert gas, and steam environments. This paper discusses why such a variety of capabilities are needed, outlines plans to accomplish them, and describes the relationship between transient data needs and the irradiation hardware that will support the gathering of this information.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2019

FY19 Report for Instrumentation Development for the Transient Testing Program

This report details the technical activities and accomplishment carried out under funding from the Department of Energy (DOE) Nuclear Technology Research and Development (NTRD) program for in-pile instrumentation supporting the transient testing program in FY19. These activities were performed in support of cross-cutting transient testing experiment objectives. The purpose of this report is to provide a summary of key technical work, of particular interest to nuclear irradiation test experimenters and in-pile instrumentation engineers. During FY19, development activities are focused on deployment of devices to perform online measurement of neutron flux, temperature, and mechanical behaviors in nuclear fuels experiments. Specifically, these R&D activities include in-pile investigations at the Transient Reactor Test (TREAT) facility throughout the year. Other in-pile instrumentation R&D activities are being carried out under other DOE programs, which may be recognized but not the focus of this document. A brief summary of activities and accomplishments is first provided for each major activity. More detailed summaries are presented in appendices.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2020

FY20 Report for Instrumentation Development for the Transient Testing Program

This yearly report provides a summary of accomplishments carried out under funding from the Department of Energy (DOE) Nuclear Technology Research and Development (NTRD) program for in-pile instrumentation supporting the transient testing program in FY20. These activities were performed in support of cross-cutting transient testing experiment objective. In this year, specific instrument R&D has been a lesser priority to years past, with complementary instrumentation R&D being ramped up under the DOE Advanced Sensors and Instrumentation Program. The primary focus of the work in FY20 pertain to defining a process and system, developed over the past several years, for developing, qualifying, and deploying instrumentation in in-pile experiments. The purpose of this report is to provide a summary of these outcomes and be a reference for researchers that are interested in developing in-pile instrumentation, with a particular emphasis on the Transient Reactor Test (TREAT) facility for deployment.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

DOE OSTI2013

Alternatives Analysis for the Resumption of Transient Testing Program

An alternatives analysis was performed for resumption of transient testing. The analysis considered eleven alternatives – including both US international facilities. A screening process was used to identify two viable alternatives from the original eleven. In addition, the alternatives analysis includes a no action alternative as required by the National Environmental Policy Act (NEPA). The alternatives considered in this analysis included: 1. Restart the Transient Reactor Test Facility (TREAT), 2. Modify the Annular Core Research Reactor (ACRR) which includes construction of a new hot cell and installation of a new hodoscope, and 3. No Action.

42 ENGINEERING↗

DOE OSTI2022

A review of cladding failure thresholds in RIA conditions based on transient reactor test data and the need for continued testing

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2022

A review of cladding failure thresholds in RIA conditions based on transient reactor test data and the need for continued testing

Transient reactor experiments on light water reactor (LWR) fuel pins had been conducted since the beginning of the nuclear era to help determine core coolability and cladding failure thresholds. During one such test in November of 1993 at the CABRI transient test reactor on a test involving a high burnup fuel rod with a corroded Zircaloy-4 cladding it was first observed that cladding failures could occur prior to a departure from nucleate boiling (pre-DNB) at lower-than-expected peak radial average enthalpies. Thirteen additional tests would be performed in the CABRI reactor over the next decade on fuel rods with higher burnups [1]. Additionally, a larger testing program at the NSRR reactor in Japan with high burnup fuel would uncover a similar trend of pre-DNB ruptures in high burnup test rods at lower-than-expected peak enthalpies [2]. Numerous out of pile testing programs involving a variety of innovative mechanical testing techniques have been employed in an attempt to better quantify the failure thresholds of corroded zirconium alloy cladding in these rapid heating and loading conditions [3][4][5]. While previously interim guidance had been issued, in June of 2020 the NRC officially published updated regulatory guidance to account of these pre-DNB failures in Regulatory Guide 1.236 [6]. This paper will present an independent review of the publicly available transient reactor test database on higher burnup LWR pins conducted at the CABRI and NSRR reactors as well as review of a selection of published out of pile mechanical testing methods. The purpose of the review is to determine how well the new regulatory limits are supported by experimental data. The review will identify if additional transient reactor tests could provide additional support for the NRC guidance or identify the need for revisions. The evaluation will consider how far the existing database can be extrapolated when considering low hydrogen zirconium alloy claddings (with and without protective coatings) containing very high burnup (> 70 MWd/kgU) UO2 fuel pellets. Finally, the authors will suggest how out of pile mechanical tests can be used in conjunction with a limited number of transient reactor tests to develop cladding specific failure thresholds in RIA type transients.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2014

Impacts Analyses Supporting the National Environmental Policy Act Environmental Assessment for the Resumption of Transient Testing Program

This document contains the analysis details and summary of analyses conducted to evaluate the environmental impacts for the Resumption of Transient Fuel and Materials Testing Program. It provides an assessment of the impacts for the two action alternatives being evaluated in the environmental assessment. These alternatives are (1) resumption of transient testing using the Transient Reactor Test Facility (TREAT) at Idaho National Laboratory (INL) and (2) conducting transient testing using the Annular Core Research Reactor (ACRR) at Sandia National Laboratory in New Mexico (SNL/NM). Analyses are provided for radiologic emissions, other air emissions, soil contamination, and groundwater contamination that could occur (1) during normal operations, (2) as a result of accidents in one of the facilities, and (3) during transport. It does not include an assessment of the biotic, cultural resources, waste generation, or other impacts that could result from the resumption of transient testing. Analyses were conducted by technical professionals at INL and SNL/NM as noted throughout this report. The analyses are based on bounding radionuclide inventories, with the same inventories used for test materials by both alternatives and different inventories for the TREAT Reactor and ACRR. An upper value on the number of tests was assumed, with a test frequency determined by the realistic turn-around times required between experiments. The estimates provided for impacts during normal operations are based on historical emission rates and projected usage rates; therefore, they are bounding. Estimated doses for members of the public, collocated workers, and facility workers that could be incurred as a result of an accident are very conservative. They do not credit safety systems or administrative procedures (such as evacuation plans or use of personal protective equipment) that could be used to limit worker doses. Doses estimated for transportation are conservative and are based on transport of the bounding radiologic inventory that will be contained in any given test. The transportation analysis assumes all transports will contain the bounding inventory.

99 GENERAL AND MISCELLANEOUS↗

DOE OSTI2024

Single Primary Heat Extraction and Removal Emulator (SPHERE) Power Transient Testing

For heat pipe cooled microreactor development, it is essential to understand the characteristics of heat pipes and how they function under a wide range of operating conditions. Modeling the startup and shutdown of heat pipe cooled microreactors has been a major challenge for the modeling code. Validating these parameters within the code is key for the development and licensing of heat pipe cooled microreactor designs. Idaho National Laboratory (INL) has completed testing on power transients of a heat pipe with a range of operating conditions. The resulting temperature profiles from this testing can be utilized to aid in the validation of the startup and shutdown portions of the heat pipe modeling code.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2016

Transient Test Reactor Physics Workshop - May 2016

This Workshop was conducted in conjunction with the PHYSOR Conference being held in Sun Valley, Idaho, USA from May 1st -5th, 2016. The intent was to conduct a technical exchange on transient test reactor physics and modeling techniques used to support the Idaho National Laboratory TREAT facility and CABRI (CEA/IRSN) of France. Currently, several parallel programs are independently supporting critical aspects of TREAT physics analysis. Successful implementation will require active collaboration across programmatic boundaries to ensure the transfer of critical information as well as coordination and prioritization of activities.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2021

Burst characteristics of advanced accident-tolerant FeCrAl cladding under temperature transient testing

Here assessment of burst characteristics of accident-tolerant fuel (ATF) claddings is essential to evaluate the safety margins of nuclear reactors, and better understanding can enable accelerated licensing for reactor concepts that include the new materials. Therefore, this study investigated the burst behavior of an ATF candidate of C26M, which is an iron–chromium–aluminum alloy (FeCrAl) under transient testing like the simulated loss-of-coolant accident (LOCA) conditions, except the water-quenching phase, in light-water reactors (LWRs). The effect of LOCA specimen length was assessed in terms of post-burst tube parameters. No critical length effect was determined on the burst pressure, burst location, and burst size measurements. Burst temperature showed larger variation likely due to its measurement approach used in this study. The post-test diametral strain was identified as the critical parameter to reduce the specimen length as compared to tube burst length or width. Postmortem optical metrology and digital image correlation were employed to determine the local strain-state during the simulated LOCA, which showed the loading path was close to equibiaxial conditions in regions away from the burst location, rather than internally pressurized conditions (or “plane-strain” tension). Pst-test microstructural characterizations of the FeCrAl revealed that ductile damage was present at the edge of the outer radial surface while the rest of the material was ruptured via cleavage at LOCA burst temperatures. Furthermore, internal grain boundary cracks were observed at locations away from the tube burst region. This behavior was considered to occur during the cooling down period of the simulated LOCA test. Overall, this study aimed to provide essential data for fuel performance code development by considering micromechanics of the deformation and failure.

36 MATERIALS SCIENCE↗

DOE OSTI2017

Final Report for the Contractor Readiness Assessment of the Transient Reactor Test Facility Resumption of Transient Testing Activity at the Idaho National Laboratory

The purpose of this review was to verify readiness for the TREAT restart of transient testing activity at the INL and inform the startup authorization authority decision-making for startup authorization by providing a deliberate and managed determination of the state of readiness preparation and determination of whether operations can be performed safely. Verification of readiness included assuring that equipment operability, procedure viability, and personnel knowledge, skills, and performance are adequate for operations. Because the TREAT (including restart of transient testing activity) is a hazard category-2 nuclear facility and because reactor operation and transient testing activities were suspended for programmatic and funding reasons in excess of a year, DOE O 425.1D required that both a contractor and DOE RA be satisfactorily completed prior to startup of the TREAT and restart of transient testing activity. To this end, DOE directed that a CRA and federal RA be conducted. The CRA IP defined the depth of the CRA through the objectives and CRADs, delineated in Appendix A of the IP; established roles and responsibilities for CRA team activities; and established processes, practices, and protocols for preparation, conduct, documentation, and reporting of the CRA. The approaches and methodologies identified in the IP were used to verify that the BEA management team has established SSCs, developed personnel capabilities and competencies, and implemented safety features, programs, and procedures in a manner that provides reasonable assurance for adequate protection of workers, the public, and the environment in preparation for and execution of the TREAT restart of transient testing activity. This CRA was intended to confirm that (1) the facility is in a state of readiness to safely conduct operations in accordance with the safety basis; and (2) the management control programs are in place to ensure safe operations can be sustained. This equated to mature implementation of the integrated safety management (ISM) in conjunction with implementation of the individual facility authorization basis. This CRA was structured to verify the readiness to conduct restart of transient testing activity safely, and that facility programs were in place to support the restart of transient testing activity.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2018

Narrowing transient testing pulse widths to enhance LWR RIA experiment design in the TREAT facility

The Transient Reactor Test (TREAT) Facility provided thousands of transient irradiations and plays a crucial role in nuclear-heated safety research. The facility’s flexible design and multi-mission nature saw historic experiments for numerous reactor fuels and transient types but was never specifically adapted to address very-brief pulse transients akin to postulated Light Water Reactor (LWR) Reactivity Initiated Accidents (RIA). Since the behaviors of fuel under these conditions depends strongly on energy input duration and resulting cladding time/temperature response under pellet cladding mechanical interactions, this three-year project was conceived to investigate new pulse-narrowing capabilities. Kinetic models showed incremental improvements for minor facility enhancements including increased reactivity step insertions (to initiate the power pulse) and slightly-increased transient rod drive speed for pulse termination (“clipping”). Replacing peak fuel assemblies, repositioning non-transient control rods to hold down the “hot side” of the core, and balancing against required excess reactivity needs, the limiting fuel assembly power can be reduced by ~20 %. Furthermore, this is a remarkable discovery of latent capability in TREAT, not only in enabling the subject capabilities for reduced pulse widths, but also significantly “uprating” the core’s transient energy capacity. Incremental improvements can likely enhance TREAT’s capability into BWR-relevant missions; briefer PWR pulse shapes can only be achieved with an advanced clipping system. Helium-3 ( 3 He) was found to offer the greatest benefits for clipping design and overall performance. A unique concept showed great promise for enabling a 3 He-based system with a reasonable cost; this design concept will likely become the focal point of future work.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2018

OPTIMIZATION OPTIONS FOR NARROWING TRANSIENT TESTING PULSE WIDTHS NECESSARY TO ENHANCE LWR RIA SIMULATIONS IN THE TREAT FACILITY

The Transient Reactor Test (TREAT) Facility provided thousands of transient irradiations and plays a crucial role in nuclear-heated safety research. The facility’s flexible design and multi-mission nature saw historic experiments for numerous reactor fuels and transient types, but was never specifically adapted to address very-brief pulse transients akin to postulated Light Water Reactor (LWR) Reactivity Initiated Accidents (RIA). Since the behaviors of fuel under these conditions depends strongly on energy input duration and resulting cladding time/temperature response under pellet cladding mechanical interactions, this three-year project was conceived to investigate new pulse-narrowing capabilities. Kinetic models showed incremental improvements for minor facility enhancements including increased reactivity step insertions (to initiate the power pulse) and slightly-increased transient rod drive speed for pulse termination (“clipping”). Replacing peak fuel assemblies, repositioning non-transient control rods to hold down the “hot side” of the core, and balancing against required excess reactivity needs, the limiting fuel assembly power can be reduced by ~20 %. This is a remarkable discovery of latent capability in TREAT, not only in enabling the subject capabilities for reduced pulse widths, but also significantly “uprating” the core’s transient energy capacity. Incremental improvements can likely enhance TREAT’s capability into BWR-relevant missions; briefer PWR pulse shapes can only be achieved with an advanced clipping system. Helium 3 was found to offer the greatest benefits for clipping design and overall performance. A unique concept showed great promise for enabling a 3He-based system with a reasonable cost; this design concept will likely become the focal point of future work.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2023

Failure analysis of nuclear transient-tested UN tristructural isotropic fuel particles in a 3D printed SiC matrix

Fully ceramic microencapsulated fuel elements containing UN tristructural isotropic (TRISO) fuel particles within a 3D printed SiC matrix were subjected to transient testing with varying energy depositions. Detailed post-irradiation examinations were performed, including leaching in hot HNO3 and post-leaching X-ray computed tomography, to quantify the percentage of failed TRISO particles and crack propagation within the particles and surrounding fuel matrix. In parallel, detailed finite element analyses were performed for comparison with experimental findings and to better evaluate transient failure modes. The lowest transient energy deposition—which still exceeded bounding values for high-temperature gas-cooled reactor applications—resulted in no detectable TRISO particle failures or matrix cracking, which was consistent with the simulations. Simulations of the higher-energy transients for which significant TRISO particle failure was expected were generally able to reproduce the transient temperatures and matrix cracking. Thus, the TRISO particle failures were explained based on the effects of local SiC matrix thickness and porosity. Results generally confirmed the high strength of the additively manufactured SiC matrix but also affirmed the need for a modified UN TRISO architecture to prevent SiC matrix cracks from propagating through TRISO layers. This unique failure mode has not historically been considered for TRISO fuels contained in weaker graphite matrices.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2021

Transient testing of uranium silicide fuel in zircaloy and silicon carbide cladding

Using the newly restarted Transient Reactor Test (TREAT) facility at Idaho National Laboratories, fresh (unirradiated) U 3 Si 2 fuel pellets were tested under reactivity-initiated accident conditions in dry helium capsules. These tests were performed with total energy depositions sufficient to induce melting of the U 3 Si 2 fuel pellets based on available thermophysical property data. The instrumented experiments utilized in-pile thermocouples and infrared pyrometers to measure the cladding temperature during the transient, which are in reasonable agreement with predicted peak cladding temperatures using a simple BISON fuel performance model. This same model is then used to predict expected cladding stresses during the transients in areas where pellet cladding interaction is expected. It was shown that for transient energy depositions up to 528J/g rod like geometry of the test articles was maintained. While it is acknowledged that more confirmatory testing is required in more prototypic environments, these first of their kind experiments have demonstrated that unirradiated U 3 Si 2 fuel and unirradiated SiC-SiC claddings can likely retain a “rod like” geometry for transient energy depositions up to 528J/g.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2019

Summary Report for Out-of-Pile Transient Testing Database Development

The DOE Advanced Reactor Technology program has supported knowledge preservation efforts to recover and preserve fuel data from the US sodium cooled fast reactor (SFR) program. Efforts have focused on establishing databases of experimental data generated during the Integral Fast Reactor program (at EBR-II, FFTF, and TREAT) as well as during related out-of-pile examinations of the fuel irradiated at EBR-II. The information in these databases is essential to support further development and licensing activities for advanced fast reactor designs. OPTD is a database of out-of-pile furnace transient tests on metallic fuel. It includes records of 62 tests on irradiated fuel pins conducted in furnace apparatuses constructed in the Alpha-Gamma Hot Cell Facility at ANL. This report describes efforts during FY19 to improve visibility and access, expand the content of, and improve the user experience with the FIPD and OPTD databases.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗