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At least 37 records · Page 2

Space Shuttle Upgrade Liquid Oxygen Tank Thermal Stratification

In 1997, NASA initiated a study of a liquid oxygen and ethanol orbital maneuvering and reaction control system for space shuttle upgrades as well as other reusable launch vehicle applications. The pressure-fed system uses sub-cooled liquid oxygen at 2413.2 KPa (350 psia) stored passively using insulation. Thermal stratification builds up while the space shuttle is docked at the international space station. The venting from the space shuttle's liquid oxygen tank is not desired during this 96-hr time period. Once the shuttle undocks from the space station there could be a pressure collapse in the liquid oxygen tank caused by fluid mixing due to the thruster fU"ings . The thermal stratification and resulting pressure rise in the tank were examined by a computational fluid dynamic model. Since the heat transfer from the pressurant gas to the liquid will result in a decrease in tank pressure the final pressure after the 96 hours will be significantly less when the tank is pressurized with ambient temperature helium. Therefore, using helium at ambient temperature to pressurize the tank is preferred to pressurizing the tank with helium at the liquid oxygen temperature. The higher helium temperature will also result in less mass of helium to pressurize the tank.

Tunc, Gokturk↗

Experimental verification of scaling parameters for thermal stratification

A study to determine important dimensionless parameters associated with thermal stratification of a heated container of liquid, and the pressure history of its vapor, was performed. Analysis of the governing equations identified the modified Grashoff number, the modified Fourier number, and the interface number as the dominant dimensionless parameters associated with this process. A test program designed to verify the validity of these scaling parameters was executed. The quality of scaling was checked by comparing the dimensionless pressures and temperatures for scaled pairs of tests. Results indicate that the bulk liquid temperature, the surface temperature of the liquid, and the tank pressure can be scaled with the three dimensionless parameters. Some deviations were found in the detailed temperature profiles between the scaled pairs of tests.

Ji, H.-C.↗

Thermal stratification potential in rocket engine coolant channels

The potential for rocket engine coolant channel flow stratification was computationally studied. A conjugate, 3-D, conduction/advection analysis code (SINDA/FLUINT) was used. Core fluid temperatures were predicted to vary by over 360 K across the coolant channel, at the throat section, indicating that the conventional assumption of a fully mixed fluid may be extremely inaccurate. Because of the thermal stratification of the fluid, the walls exposed to the rocket engine exhaust gases will be hotter than an assumption of full mixing would imply. In this analysis, wall temperatures were 160 K hotter in the turbulent mixing case than in the full mixing case. The discrepancy between the full mixing and turbulent mixing analyses increased with increasing heat transfer. Both analysis methods predicted identical channel resistances at the coolant inlet, but in the stratified analysis the thermal resistance was negligible. The implications are significant. Neglect of thermal stratification could lead to underpredictions in nozzle wall temperatures. Even worse, testing at subscale conditions may be inadequate for modeling conditions that would exist in a full scale engine.

Kacynski, Kenneth J.↗

Assessment of Sodium Thermal Stratification Models Utilizing the TSTF Benchmark

As a result of certain transient scenarios, a thermally stratified layer of liquid sodium can develop in the bulk coolant volumes of a sodium-cooled fast reactor (SFR). In addition to the effects a stratification layer has on the temperature of the heat transport system, a stratification layer can also influence the transition to and establishment of natural circulation flow, which plays an important role in passive cooling and the inherent safety of a pool-type SFR. Therefore, the ability to accurately capture thermal stratification phenomena is important when demonstrating the safety basis of a pool-type SFR during transient sequences. The present work assesses various computational models with different fidelities in their ability to predict thermal stratification in the upper plenum of an SFR. Each computational model will be assessed using the data generated at the Thermal Stratification Test Facility (TSTF) located at the University of Wisconsin-Madison. Using measured flow rate and inlet temperature data, the measured temperature distributions of the tests are compared to the predictions of the lumped volume-based models in SAS4A/SASSYS-1, a 1D-based model in SAM, and a 3-D computational fluid dynamics (CFD) model using STAR-CCM+. The relative performance of the various computational methods is assessed with respect to key metrics such as bulk coolant temperature distribution and plenum exit temperature. A total of eight tests are analyzed, covering different combinations of flow rates (3 and 10 GPM) and upper internal structure (UIS) configurations (none, solid, porous, and open) The perfect mixing model of SAS4A/SASSYS-1 provides the highest accuracy when the flow rate is high and there is no UIS in the test vessel, as high flow rate injection promotes thermal mixing of the sodium in the test vessel. For most of the analyzed tests, the stratified volume model of SAS4A/SASSYS-1 is able to predict the delay in the outlet temperature drop and temperature distribution in the test vessel by a small number of layers to represent thermal stratification. However, the stratified volume model can only simulate a maximum of three temperature layers within a volume and when a layer approaches the elevation of the outlet, the predicted outlet temperature can demonstrate rapid, non-physical changes. The 1-D axial mixing model of SAM provides results that agree reasonably well with the measured data in the prediction of the temporal evolution of the outlet temperature with the exception of the case with a high flow rate and no UIS. The SAM 1-D model has a similar level of accuracy to CFD results when it comes to predicting the outlet temperature. CFD shows overall good agreement in predicting the temperature distribution in the test vessel and outlet temperature. As CFD can model the test vessel geometry in detail, it performs well in the cases of complex geometries such as tests that included a UIS and internal flow through the UIS resulting in active mixing of the coolant in the test vessel. Each of the models discussed in the present work has the potential to be useful during the various stages of reactor design, analysis, and licensing. The lumped-volume approach can be applied for fast turnaround safety calculations to obtain overall reactor behavior during transients. The 1-D models provide improved accuracy when stratification is expected for a relatively low increase in the computational cost. The CFD model can be utilized for confirmatory analysis of the 1-D model, when experimental measurements are not available.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Numerical investigation of the thermal stratification in cryogenic tanks subjected to wall heat flux

The flow pattern and thermal stratification of a cryogenic cylindrical tank are numerically studied. The tank sidewall is subjected to either a uniform heat-flux or two discrete levels of uniform heat-flux at the upper and lower halves of the tank wall. The tank bottom is kept at a constant temperature controlled by the heat exchanger of a thermodynamic vent system. The tank pressure is also assumed constant resulting in a constant saturation temperature at the interface which is higher than the tank bottom temperature. The effects of vapor motion and vapor superheat on the mass and heat transfer processes at the interface are assumed negligible such that the calculations of liquid region can be decoupled from the vapor region. Dimensionless steady-state conservation equations are solved by a finite-difference method. The effects of modified Rayleigh number, Prandtl number, tank aspect ratio, wall heat-flux parameter, and wall heat-flux distribution on the liquid velocity and temperature fields are investigated. Also, their effects on the rate of heat transfer through the interface and the tank bottom are examined.

Lin, Chin-Shun↗

Numerical investigation of the thermal stratification in cryogenic tanks subjected to wall heat flux

The flow pattern and thermal stratification of a cryogenic cylindrical tank are numerically studied. The tank sidewall is subjected to either a uniform heat-flux or two discrete levels of uniform heat-flux at the upper and lower halves of the tank wall. The tank bottom is kept at a constant temperature controlled by the heat exchanger of a thermodynamic vent system. The tank pressure is also assumed constant resulting in a constant saturation temperature at the interface which is higher than the tank bottom temperature. The effects of vapor motion and vapor superheat on the mass and heat transfer processes at the interface are assumed negligible such that the calculations of liquid region can be decoupled from the vapor region. Dimensionless steady-state conservation equations are solved by a finite-difference method. The effects of modified Rayleigh number, Prandtl number, tank aspect ratio, wall heat-flux parameter, and wall heat-flux distribution on the liquid velocity and temperature fields are investigated. Also, their effects on the rate of heat transfer through the interface and the tank bottom are examined.

Lin, Chin-Shun↗

Heat transfer and thermal stratification in the Apollo 14 cryogenic oxygen tanks

Two significant facets of Apollo oxygen tank operation are the occurrence of thermal stratification at high fluid densities and the tendency toward high heater temperatures at low fluid densities. Some insight into the nature of these phenomena can be gained, respectively, by consideration of a two fluid stratification model and a conductive heat transfer model. The alternative of convective blowdown tank operation at low densities is briefly examined.

Fineblum, S. S.↗

A computer program for the calculation of thermal stratification and self-pressurization in a liquid hydrogen tank

An analysis and computer program are described for calculating the thermal stratification and the associated self-pressurization of a closed liquid hydrogen tank. FORTRAN-IV language is used and runs were made on IBM 360/65 and CDC 3600 computers. Comparisons are made between the program calculations and test results from both ground and orbital coast tests of a Centaur space vehicle.

Arnett, R. W.↗

Prediction of the effects of thermal stratification on pressure and temperature response of the Apollo supercritical oxygen tank

A semiempirical design-oriented model has been developed for the prediction of the effects of thermal stratification on tank pressure and heater temperature response for the Apollo supercritical oxygen tank. The heat transfer formulation describes laminar free convection at low-g and takes into account the radiation and conduction processes occurring in the tank. The nonequilibrium thermodynamic behavior of the system due to localized heating of the stored fluid is represented by the characteristics of a discrete number of fluid regions and thermal nodes. Solutions to the time dependent variable fluid property problem are obtained through the use of a reference temperature procedure. A criterion which establishes the reference temperature as a function of the fluid density ratio is derived. The analytical results are compared with the flight data.

Chen, I. M.↗

Effect of entry of subcooled cryogen on thermal stratification in a cryogenic storage tank

The purpose of this study was to predict if subcooled cryogenic liquid entering the bottom of a storage tank will destroy the thermal stratification of the tank. After an extensive literature search, a formula for maximum critical Reynolds Number which used to predict the destratification of a cryogenic tank was found. Example of calculations and graphics to determine the mixing of fluid in the tank were presented.

Wang, Pao-lien↗

Bayesian Optimized Deep Ensemble for Uncertainty Quantification of Deep Neural Networks: a System Safety Case Study on Sodium Fast Reactor Thermal Stratification Modeling

Deep neural networks (DNNs) are increasingly important to scientific computing and engineering system simulations. Accurate uncertainty quantification (UQ) for DNNs is critical in safety-sensitive engineering domains. Traditional Deep Ensemble (DE) methods, while easy to implement, frequently suffer from poorly calibrated uncertainty estimates and limited predictive accuracy due to reliance on fixed architectures with varied weight initializations. To address these issues, we introduce a workflow that combines Bayesian Optimization (BO) and DE. The workflow is modular, scalable, and integrates parallel BO initialized with Sobol sequences to individually optimize the hyperparameters of each ensemble member. This method enhances ensemble diversity, improves predictive accuracy, and provides reliable uncertainty estimates. We evaluate the proposed BODE approach in a sodium fast reactor thermal stratification modeling case study, where we used a densely connected convolutional neural network to predict turbulent viscosity during the reactor transient with consideration of data noise. We benchmark its performance against several optimization approaches, including baseline deep ensemble, evolutionary algorithm-optimized ensemble, ensemble formed via random search combined with greedy selection, and a BO ensemble using random initialization. Here, our results demonstrate superior performance of the developed BODE approach. In noise-free scenarios, BODE notably reduces incorrect aleatoric uncertainty and significantly enhances predictive accuracy. Under conditions of 5% and 10% Gaussian noise, BODE adaptively quantifies uncertainty proportional to data noise, achieving up to an 80% reduction in root mean square error compared to baseline methods and producing well-calibrated prediction intervals.

Bayesian optimization↗

The effect of thermal stratification and evaporation on geostrophic drag coefficient in the atmospheric boundary layer

It is shown that the fields of velocity, eddy viscosity, potential temperature, and specific humidity in a planetary boundary layer are decoupled by the introduction of a free parameter, Q, which combines the effects of thermal and humidity stratification. Solutions of the whole system are shown to be obtainable by the method of trial and error on Q. Results show good agreement when both the thermal and humidity stratification are accounted for.

Yeh, G.-T.↗