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bifiPV2020 Bifacial Workshop: A Technology Overview
The virtual bifiPV Workshop was held in July 2020 to provide the solar industry with a forum for sharing and discussing research into bifacial photovoltaic (PV) technology. This report outlines major insights from the workshop to give the reader an overview of the latest developments in bifacial PV technology worldwide, from the lab to the field. Citations are drawn from this workshop unless otherwise noted, with all proceedings available online at bifipvworkshop. com. Presentations for the bifiPV2020 Workshop focused on the following areas: bifacial power plant modeling and simulation, albedo improvements, the development of encapsulants, the durability and reliability of current bifacial technologies, performance comparisons between glass-glass and glass-transparent backsheet configurations, the future of passivated emitter and rear contact (PERC) solar cells, and the growing adoption of n-type solar cells. With 650 GW total PV installed worldwide and 1 TW to come very soon, PERC is now the standard PV cell type produced en masse. However, it is already reaching 23% efficiency, the upper limit for this type of technology. PV modules breaking the 0.5-kW barrier are starting to appear, and the costs of standard PERC technology are already below 0.2 USD/Wp. In 2019, five GW of bifacial PV were installed worldwide. In 2020, the majority of bifacial installations are expected to be located in the United States, China, and Middle East and North Africa (MENA) states. N-type bifacial technologies are becoming increasingly viable and have huge potential to dominate the market in the coming years. With bifacial technology mounted on horizontal single-axis trackers (HSAT), bids below 10 USD/MWh will soon be observed in the MENA region, and later in Chile and the United States. Factory audits and reliability testing can reduce field failures by helping buyers to select producers that follow rigorous quality assurance and quality control processes.
bifiPV2020 Bifacial Workshop: A Technology Overview
The virtual bifiPV Workshop was held in July 2020 to provide the solar industry with a forum for sharing and discussing research into bifacial photovoltaic (PV) technology. This report outlines major insights from the workshop to give the reader an overview of the latest developments in bifacial PV technology worldwide, from the lab to the field. Citations are drawn from this workshop unless otherwise noted. Presentations for the bifiPV2020 Workshop focused on the following areas: bifacial power plant modeling and simulation, albedo improvements, the development of encapsulants, the durability and reliability of current bifacial technologies, performance comparisons between glass-glass and glass-transparent backsheet configurations, the future of passivated emitter and rear contact (PERC) solar cells, and the growing adoption of n-type solar cells. With 650 GW total PV installed worldwide and 1 TW to come very soon, PERC is now the standard PV cell type produced en masse. However, it is already reaching 23% efficiency, the upper limit for this type of technology. PV modules breaking the 0.5-kW barrier are starting to appear, and the costs of standard PERC technology are already below 0.2 USD/Wp. In 2019, five GW of bifacial PV were installed worldwide. In 2020, the majority of bifacial installations are expected to be located in the United States, China, and Middle East and North Africa (MENA) states. N-type bifacial technologies are becoming increasingly viable and have huge potential to dominate the market in the coming years. With bifacial technology mounted on horizontal single-axis trackers (HSAT), bids below 10 USD/MWh will soon be observed in the MENA region, and later in Chile and the United States. Factory audits and reliability testing can reduce field failures by helping buyers to select producers that follow rigorous quality assurance and quality control processes.
PV Reference Cells for Outdoor Use: Comparison of First-Year Field Measurements
Reference cells are widely used in the photovoltaic (PV) industry to measure irradiance. For field applications and outdoor use, a variety of products are on the market, and they are often perceived as low-cost alternatives to thermopile pyranometers. But reference cell characteristics, such as directional and spectral response, fundamentally differ from pyranometers, and measurements made by the former cannot be substituted for or directly compared with the latter. The National Renewable Energy Laboratory's (NREL's) Solar Radiation Research Laboratory is currently in a multiyear effort to develop guidance and recommendations for the design and use of outdoor reference cells, with a view to reducing inconsistencies and measurement uncertainty. The core of this effort is the long-term deployment of multiple products from different manufacturers that are mounted at a fixed tilt, on a single-axis tracker, and on a dual-axis tracker. This report provides an analysis of the data collected during the first year of operation at the NREL location. An overall assessment is made by comparing the total energy measured by each instrument to the other instruments having the same orientation. These totals are calculated for three different scenarios: (1) using the factory calibration factors, (2) using the previously determined NREL Cell Lab calibration factors, and (3) using the newly determined field calibration factors derived from the recorded measurements. Because the true or correct measurement values are unknown, pair-wise comparisons are made. The results show that the difference between the highest and lowest measured energy can exceed 3% when using the factory calibration factors. Consistency among instruments improves when Cell Lab calibrations are used, and it further improves when using field calibration factors.
Bifacial PV Module Energy Modeling Validation Study
The cost delta between monofacial and bifacial photovoltaic (PV) modules was decreasing in 2018 when this study was initially proposed, making bifacial modules an attractive offering. However, there were limited field studies available that could be considered utility-scale representative, and PV module manufacturers were stating large ranges for the expected energy yield improvements of bifacial technology. This generated uncertainties regarding bifacial performance gains and the actual LCOE (levelized cost of energy). There was also relatively low confidence in the industry’s energy modeling tools’ ability to accurately predict bifacial energy yield, meaning that early adopters of bifacial modules were not able to fully account for the increased energy yield in their energy and financial models. The intent of this project was to provide the solar industry with greater certainty on the energy yield gains of bifacial modules and provide higher confidence in the ability for different energy modeling software to model bifacial PV site performance. Achieving this would allow for bifacial technology to become bankable (i.e. accepted by Independent Engineers, site financiers and other PV site stakeholders), offering a step change in PV site performance that had not been seen since the widespread adoption of the single-axis tracker. Over the course of this study other economic factors including a significant tariff exemption for bifacial modules resulted in accelerated adoption of bifacial technology throughout the US utility scale solar segment. The number of early adopters increased rapidly, and with many investors accepting this module choice the question of bifacial bankability was seemingly answered faster than expected. However, PVEL’s study has still achieved significant accomplishments in demonstrating the accuracy of bifacial modeling across three different software platforms. The results of this study have shown that the mean biased error (MBE) between the field data and the predicted values from all three software platforms were aligned with a maximum MBE of 1.3% and a minimum MBE of -1.8%.
An Updated Life Cycle Assessment of Utility-Scale Solar Photovoltaic Systems Installed in the United States
Given the high deployment targets for solar photovoltaics (PV) needed to meet U.S. decarbonization goals, and the limited carbon budget remaining to limit global temperature rise, accurate accounting of the energy-use and greenhouse-gas emissions over the life-cycle of PV systems is needed. In the United States, most PV systems are large utility-scale systems which use single-axis trackers and central inverters, which are not commonly examined in existing life-cycle assessment (LCA) literature. In this study, we present a cradle-to-grave LCA of a typical silicon U.S. utility PV (UPV) installation which is consistent with the utility system features documented in the annual NREL PV system cost benchmark reports. We analyze and present results for four main metrics: cumulative energy demand (CED), greenhouse gas (GHG) emissions, energy payback time (EPBT), and carbon payback time (CPBT). We consider six primary manufacturing options: three based on an imported PV module supply chain (comparing low-carbon imports, high-carbon imports, and average imports), and three based on a potential domestic PV module supply chain (comparing low-carbon U.S. regions, high-carbon U.S. regions, and average U.S. regions). These manufacturing options were then paired with installation locations to create six main cases: low-carbon options were installed in Phoenix (Arizona), high-carbon options were installed in Seattle (Washington), and average options were installed in Fredonia (Kansas). These locations were selected to represent a range of irradiance and grid mixes in the United States, in order to illustrate the likely range of EPBTs and CPBTs possible across the United States. For all six cases, a sensitivity analysis for end-of-life (EOL) handling was explored to capture current and future management options: landfilling, partial recycling, and high-quality recycling. For the purposes of this report, the benchmark system was defined to use an average imported supply chain with partial recycling, installed in Fredonia (Kansas). CED results show ratios at or below 0.1 MJ oil-eq /MJgenerated which demonstrates efficient use of primary energy resources (below a 1:1 ratio), and represents a slight improvement over previous results in literature. GHG emissions per kWh range from 10-36 g CO 2 e, which are consistent with or lower than previous results published by NREL and IEA-PVPS. We use a graphical approach for calculating EPBT and CPBT in this report, which improves upon methods typically used in literature by accounting for non-linearity and avoiding data quality issues associated with long-term projections. EPBT was determined to vary from 0.5 to 1.2 years, with a benchmark EPBT of 0.6 years; CPBT was shown to vary from 0.8 to 20 years, with benchmark CPBT of 2.1 years, which is lower than other estimates from recent literature (typically >2 years).
PV Systems Modelling with Python
PVSC tutorial demonstrating how to download irradiance data and sun position for a specific location, determine the orientation of a single-axis tracker system, calculate Plane of Array irradiance, and estimate the power output of a PV system.
Solar-Tracker Diffuse-Response Algorithm for Balancing Energy Gain and Mechanical Wear in Photovoltaic Systems
Single-axis solar tracking maximizes photovoltaic energy production under clear-sky conditions; however, its effectiveness decreases under cloudy and overcast skies, where diffuse irradiance dominates and the optimal module orientation changes. Conventional tracking algorithms either neglect sky conditions or rely on simplified diffuse-response strategies that may trigger frequent tracker repositioning under variable cloud cover, leading to increased mechanical wear with marginal energy gains. This work proposes an enhanced diffuse-response tracking algorithm that explicitly accounts for both the intensity and temporal persistence of cloudiness. By requiring overcast conditions to persist for a minimum duration before reorienting the tracker to a diffuse-stow position, the proposed approach reduces unnecessary movements while preserving the benefits of diffuse-response operation. The algorithm is evaluated through numerical simulations based on historical meteorological data and validated using field measurements on monofacial and bifacial photovoltaic strings. The results show that the proposed strategy reduces excess tracker movement from 114% to 0.16% while maintaining nearly the same energy yield. Compared to a conventional diffuse-response algorithm, the associated energy reduction is minimal (≈0.17%) relative to the ≈0.37% yield gain observed at the studied location. These findings demonstrate that incorporating cloudiness duration enables a practical compromise between energy performance and tracker durability, particularly for monofacial photovoltaic systems.
Simulating Wind-Driven Loading on PV Systems
As PV modules continue to trend toward larger, thinner, and more flexible forms they grow more susceptible to damage from dynamic wind loading. As a result, understanding the impact of wind on PV systems, particularly when mounted on compliant solar-tracking hardware, and identifying robust, stable array layouts and stow strategies is becoming increasingly important for the PV community. We are developing an open-source software package, PVade (PV aerodynamic design engineering), to simulate the cascading fluid-structure interaction that occurs within single-axis, solar-tracking arrays to enable researchers to test hardware, layout, and tracker control changes, leading to enhanced stability and a reduction in wind-driven damage. We will give an overview of the PVade software and present the latest outcomes from our ongoing validation campaign in which we compare time series and statistical structural responses with field data. From there, we will present simulated results from a larger, multi-row array and highlight the effect of varying tracker angles on stability and the differences between positive and negative tilt angles.
Effect of Torque-Tube Parameters on Rear-Irradiance and Rear-Shading Loss for Bifacial PV Performance on Single-Axis Tracking Systems
The emergence of cost-competitive bifacial PV modules has raised the question of the additional value of bifacial 1-axis tracking arrays, in particular when considering rear-irradiance losses from the tracker system itself. In this work, the effect of different geometries and materials of torque tubes is evaluated through ray-trace simulations and found to cause rear irradiance shading factors between 2% to 8% for systems without gap between the modules in 2-UP configuration. Inclusion of a gap between the modules can offset the shading factor. Electrical mismatch is also evaluated for the various configurations, and a methodology to apply shading factor and electrical mismatch loss to rear irradiance from the calculated loss in DC power, which averages 1% for the systems explored here, is proposed.
Effect of Torque-Tube Parameters on Rear-Irradiance and Rear-Shading Loss for Bifacial PV Performance on Single-Axis Tracking Systems: Preprint
The emergence of cost-competitive bifacial PV modules has raised the question of the additional value of bifacial modules in 1-axis tracking arrays, in particular when considering rear-irradiance losses from the tracker system itself. In this work, the effect of different geometries and materials of torque tubes is evaluated and found to reduce rear-irradiance averages without any torque-tube shading by 0.1 to 12% for metallic and black absorptive torque tubes respectively for a clear-sky day. This paper will compare modeled to measured rear-irradiance profiles, and propose a recommended range of rear-shading loss factors for different geometry conditions. The effect of rear-irradiance distribution into electrical mismatch loss will also be explored.
PV Fleet Performance Data Initiative 2026 Update
We provide an update on the PV Fleet Performance Data Initiative at the 2026 PV Reliability Workshop. Our latest runs incorporate additional data sources and an integrated analysis pipeline run on our Kestrel HPC cluster. Initial degradation findings suggest that single-axis tracked PV systems exhibit higher performance loss rates than fixed-tilt systems, an increase of 0.5 %/yr, almost double. We discuss multiple methods for identifying stuck tracker rows, which are suspected to be a contributor to the enhanced degradation. Through satellite image detection and data-driven approaches we address the topic of identifying when stuck trackers are occuring and to what extent the problem exists. Preliminary results suggest that the increased performance loss detected for the tracked systems would be consistent with stuck tracker rows affecting on the order of 5% - 10% of the system.
Maximizing Yield with Improved Single-Axis Backtracking on Cross-Axis Slopes
Many tracking PV systems avoid row-to-row shading by backtracking in morning and afternoon. Because the common single-axis backtracking implementation assumes the array is in a horizontal plane, it does not fully prevent row-to-row shading in arrays installed on cross-axis slopes, e.g. an east-west slope for a tracker with north-south axis alignment. This paper presents the simulated effect of reduced self-shading on annual production with two modified backtracking strategies. Depending on the array geometry and the steepness of the cross-axis grade, using a modified backtracking strategy improved annual yield by 3-10%.
Magnetic Measurements of HL-LHC AUP Cryo-Assemblies at Fermilab
LQXFA/B production series cryogenic assemblies are being built for the LHC upgrade by the HL-LHC Accelerator Upgrade Project (AUP). These contain a pair of MQXFA quadrupole magnets combined as a cold mass within a vacuum vessel, and are to be installed in the IR regions of the LHC. The LQXFA/B are being tested at 1.9 K to assess alignment and magnetic performance at Fermilab's horizontal test facility. The ~10 m - long assembly must meet stringent specifications for quadrupole strength and harmonic field integrals determination, magnetic axis location, and for variations in axis position and local field profile. A multi-probe, PCB-based rotating coil and Single Stretched Wire system are employed for these measurements. To accurately determine rotating coil location and angles within the cold mass, a laser tracker is utilized to record multiple targets at one end of the probe. This paper describes the measurements, probes/equipment, and techniques used to perform the necessary characterization of the cold mass.
Magnetic Measurements of $\mathrm{HL-LHC AUP}$ Cryo-Assemblies at Fermilab
LQXFA/B production series cryogenic assemblies are being built for the LHC upgrade by the HL-LHC Accelerator Upgrade Project (AUP). These contain a pair of MQXFA quadrupole magnets combined as a cold mass within a vacuum vessel, and are to be installed in the IR regions of the LHC. The LQXFA/B are being tested at 1.9 K to assess alignment and magnetic performance at Fermilab's horizontal test facility. The ~10 m long assembly must meet stringent specifications for quadrupole strength and harmonic field integrals determination, magnetic axis location, and for variations in axis position and local field profiles. A multi-probe, PCB-based rotating coil and a Single Stretched Wire system are employed for these measurements. To accurately determine rotating coil location and angles within the cold mass, a laser tracker is utilized to record multiple targets at one end of the probe. Here this paper describes the measurements, probes/equipment, and techniques used to perform the necessary characterization of the cold mass.
A Method for Estimating Time-Series PV Production Loss From Solar Tracking Failures
Solar tracking system failures can dramatically reduce photovoltaic (PV) system energy output through suboptimal irradiance capture and self-shading loss. Detecting tracker failures is not always straightforward; unlike other common PV system failures like inverter outages and blown fuses which take portions of a system completely offline, tracker failures only partially reduce output power and can go unnoticed as a result. Additionally, tracker failures can take one of several forms, each with their own loss characteristics. Here we present two methods of detecting tracker failure events from time-series production data and a method for estimating the associated production loss. Compared with existing detection methods, the proposed power-based detection method showed 0-17% reductions in Type I error rate depending on weather conditions. Here, the loss model estimated production loss with low error (mean bias error = -2.3 %, root-mean-squared error = 6%) in a rudimentary validation.
Updated sustainability status of cadmium telluride thin‐film photovoltaic systems and projections
This paper provides a comprehensive assessment of the up-to-date life-cycle sustainability status of cadmium-telluride based photovoltaic (PV) systems. Current production modules (Series 6 and Series 7) are analyzed in terms of their energy performance and environmental footprint and compared with the older series 4 module production and current single-crystalline Silicon (sc-Si) module production. For fixed-tilt systems with Series 6 modules operating under average US irradiation of 1800 kWh/m 2 /year, the global warming potential (GWP) is reduced from 16 g CO 2eq /kWh in Series 4 systems to 10 CO 2 eq /kWh in Series 6 systems. For operation in US-SW irradiation of 2300 kWh/m 2 /year, the GWP is reduced from 11 to 8 CO 2eq /kWh and for 1-axis tracking systems operating in Phoenix, Arizona, with point-of array irradiation of 3051 kWh/m 2 /year the GWP is reduced to 6.5 CO 2eq /kWh. Similar reductions have happened in all environmental indicators. Energy payback times (EPBT) of currently installed systems range from 0.6 years for fixed–tilt ground–mounted installations at average US irradiation at latitude tilt installations to 0.3 years for one-axis trackers at high US-SW irradiation, considering average fossil-fuel dominated electricity grids with fuel to electricity conversion efficiency of 0.3. The resulting energy return on energy investment (EROI) also depends on the conversion efficiency of the electricity grid and on the operation life expectance. For a 30-year operational life and grid conversion efficiency of 0.3, EROI ranges from 50 (at US average irradiation) to 70 for US-SW irradiation. The EROI declines with increased grid conversion efficiency; for CdTe PV operating in south California with grid conversion efficiency of 49%, the EROI is about 50 and is projected to fall to 30 when the state's 2030 target of 80% renewable energy penetration materializes. Material alternatives that show a potential of further reductions in degradation rates and materials for enhanced encapsulation that would enable longer operation lives have also been investigated. A degradation rate of 0.3%/year, which has been verified by accelerated testing, is assumed in 30-year scenarios; this is projected to be reduced to 0.2%/year in the near-term and potentially to 0.1%/year in the longer term. With such low degradation rates and enhanced edge-sealing, modules can last 40- to 50-years. Consequently, all impact indicators will be proportionally reduced while EROI will increase. This detailed LCA was conducted according to ISO standards and IEA PVPS Task 12 guidelines. Furthermore, the study revealed that the choices of system models, methods and temporal system boundaries can significantly impact the results and points out to the need to include assumptions regarding these choices in the “transparency in reporting” requirements listed in the IEA PVPS Task 12 Guidelines.
Field and Modeling Perspectives
The bifacial single-axis tracking field at NREL has been collecting now data for 3 years, for different bifacial PV technologies. Through this presentation, we will see the overall bifacial gains from the various PERCs and SHJ in the field, which are compared to their monofacial counterpart technologies, as well as degradations and investigation into some of the rows performance losses. We will present results on best sensor locations, as well as preliminary results on albedo material placement optimization and agrivoltaics also explored on this site.