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Simple repair technique retains cable characteristic impedance. Shielded-Cable Splicing Technique retains cable characteristic impedance. Procedure involves splicing inner conductors in staggered pattern, installing jumper braid by heat-shrinking two solder sleeves, and placing insulation sleeve over repaired section and heat-shrinking it. Two possible insulation materials are modified polyvinylidene fluoride and polytetrafluoroethylene.
The complexity of airframe structure lends itself to damage resulting from crevice corrosion. Fuselage lap-splice joints are a particularly important structural detail in this regard because of the difficulty associated with detection and measurement of corrosion in these occluded regions. The objective of this work is to develop a laboratory corrosion test protocol to identify the chemistry to which lap joints are exposed and to develop a model of the corrosion within the joints. A protocol for collecting and identifying the chemistry of airframe crevice corrosion has been developed. Capillary electrophoresis (CE) is used to identify the ionic species contained in corrosion product samples removed from fuselage lap splice joints. CE analysis has been performed on over sixty corrosion product samples removed from both civilian and military aircraft. Over twenty different ions have been detected. Measurements of pH of wetted corroded surfaces indicated an alkaline occluded solution. After determining the species present and their relative concentrations, the resultant solution was reproduced in bulk and electrochemical tests were performed to determine the corrosion rate. Electrochemical analyses of the behavior of AA2024-T3 in these solutions gave corrosion rates of up to 250 microns per year (10 mpy). Additional tests have determined the relative importance of each of the detected ions in model solutions used for future predictive tests. The statistically significant ions have been used to create a second generation solution. Laboratory studies have also included exposure tests involving artificial lap joints exposed to various simulated bulk and crevice environments. The extent and morphology of the attack in artificial lap joints has been compared to studies of corroded samples from actual aircraft. Other effects, such as temperature and potential, as well as the impact of the environment on fatigue crack growth have also been studied.
The SPLICE project is continuing NASA's efforts to develop precision landing GN&C technologies for future lander missions. One of those technologies is the next generation Hazard Detection System (HDS), which consists of a new Hazard Detection LIDAR and Hazard Detection Algorithms. The HDS is a modular system that will be adapted to fit specific mission needs in the future. This abstract presents the design approach and current challenges for the SPLICE HDS.
Guidance, Navigation and Control (GN&C) technologies for precise and safe landing are essential for future robotic science and human exploration missions to solar system destinations with targeted surface locations that pose a significant risk to successful landing and subsequent mission operations. These Entry, Descent and Landing (EDL) technologies are a part of the NASA domain called PL&HA (Precision Landing and Hazard Avoidance) and are considered high-priority capabilities within NASA space technology development roadmaps to promote and enable new mission concepts. The SPLICE (Safe & Precise Landing – Integrated Capabilities Evolution) project is a multi-center, multi-directorate NASA project focused on continuing the decade-plus of NASA investments and projects focused on PL&HA technology development and infusion. This paper highlights the GN&C technologies in development within SPLICE, along with the simulation and field test plans for validation of the capabilities and Technology Readiness Level (TRL) maturation toward infusion into potential near-term robotic lunar landing missions.
The Safe and Precise Landing—Integrated Capabilities Evolution (SPLICE) project continues a NASA legacy of advancing precision landing and hazard avoidance (PL&HA) capabilities. In order to rapidly and cost-effectively de-velop and demonstrate PL&HA systems, terrestrial and suborbital testing of these path-to-spaceflight technologies is commonly used. Creating test envi-ronments on Earth that are sufficiently similar to their intended spaceflight envi-ronment is challenging. This paper will cover the experiences of the SPLICE project across its terrestrial test campaigns in preparation for lunar demonstra-tion missions.
The Safe and Precise Landing—Integrated Capabilities Evolution (SPLICE) project continues a NASA legacy of advancing precision landing and hazard avoidance (PL&HA) capabilities. In order to rapidly and cost-effectively de-velop and demonstrate PL&HA systems, terrestrial and suborbital testing of these path-to-spaceflight technologies is commonly used. Creating test envi-ronments on Earth that are sufficiently similar to their intended spaceflight envi-ronment is challenging. This paper will cover the experiences of the SPLICE project across its terrestrial test campaigns in preparation for lunar demonstra-tion missions.
SPLICE project annual program review presentation, with accompanying video. SPLICE Precision Landing and Hazard Avoidance (PL&HA) technologies will improve landing precision by an order of magnitude and enable high-resolution real-time 3-D mapping for hazard detection and avoidance during descent.
NASA needs for entry, descent, and landing call for improved Precision Landing and Hazard Avoidance (PL&HA) technologies. SPLICE continues to develop, mature, demonstrate, and infuse these technologies as a portfolio. SPLICE will achieve TRL 5 on a hazard detection lidar mapping sensor and TRL 6 on two key flight software libraries for advanced guidance and hazard detection. A High-Performance Space Computing surrogate multiprocessor (ARM A53) integrates sensors and FSW. This portfolio of technologies may be infused separately or fully integrated.
Splice plate with mechanical joint is separated by expanding gases of a mild detonating fuse. The gas pressures of the low-yield explosive eliminate component fragmentation and achieve excellent control of the separation line.
Bolted specimens representative of both upper and lower wing surface splices of a transport aircraft were designed and manufactured for static and random load tension and compression fatigue testing including ground-air-ground load reversals. The specimens were fabricated with graphite-epoxy composite material. Multiple tests were conducted at various load levels and the results were used as input to a statistical wearout model. The statically designed specimens performed very well under highly magnified fatigue loadings. Two large panels, one tension and compression, were fabricated for testing by NASA-LRC.
Connection can be made without removing insulation, and connector case insulates splice. Device can be made in various sizes and saves time, especially when working on prototype boards with several interconnecting test leads.
Approach used to weld multimode fibers has been adapted for more exacting splicing of single-mode fibers. Precision cleaver with tungsten carbide knife edge cuts single-mode optical fibers for welding. Welding apparatus includes micromanipulator, microscopes, and vacuum chucks.
Field-repair technique fuses glass fibers in flammable environment. Apparatus consists of v-groove vacuum chucks on manipulators, high-voltage dc power supply and tungsten electrodes, microscope to observe joint alignment and fusion, means of test transmission through joint. Apparatus is enclosed in gas tight bos filled with inert gas during fusion. About 2 feet of fiber end are necessary for splicing.
Method of splicing single-mode optical fibers results in very low transmission losses through joined fiber ends. Coupling losses between joined optical-fiber ends only 0.1 dB. Method needs no special operator training.
New type of splice for composite sandwich structure reduces peak shear stress in structure. Layers of alternating fiber orientation interposed between thin ears in adhesive joint. Developed for structural joint in spar of helicopter rotor blade, increases precision of control over thickness of adhesive at joint. Joint easy to make, requires no additional pieces, and adds little weight.
The invention is an apparatus and method for wire splicing using an explosive joining process. The apparatus consists of a prebent, U-shaped strap of metal that slides over prepositioned wires. A standoff means separates the wires from the strap before joining. An adhesive means holds two ribbon explosives in position centered over the U-shaped strap. A detonating means connects to the ribbon explosives. The process involves spreading strands of each wire to be joined into a flat plane. The process then requires alternating each strand in alignment to form a mesh-like arrangement with an overlapped area. The strap slides over the strands of the wires, and the standoff means is positioned between the two surfaces. The detonating means then initiates the ribbon explosives that drive the strap to accomplish a high velocity, angular collision between the mating surfaces. This collision creates surface melts and collision bonding results in electron sharing linkups.
A technique is developed that permits direct visualization of the coupling matrix for all guided modes of a moderately multimode fiber optic at a splice or mode coupler. The matrix is formed by an array of spots at the output of a picosecond streak camera. The technique also permits unambiguous determination of the phase velocity and group velocity of the modes.
This paper reviews the progress to date to formulate an artificial corrosion protocol for the Tinker AFB C/KC-135 Corrosion Fatigue Round Robin Test Program. The project has provided new test methods to faithfully reproduce the corrosion damage within a lap-splice by accelerated means, the rationale for a new laboratory test environment, and a means for corrosion damage quantification. The approach is pragmatic and the resulting artificial corrosion protocol lays the foundation for future research in the assessment of aerospace alloys. The general means for quantification of corrosion damage has been presented in a form which can be directly applied to structural integrity calculations.