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At least 37 records · Page 2
All sourcesNASA NTRSDOE OSTI
NASA NTRS1992

Composite material shear property measurement using the Iosipescu specimen

A detailed evaluation of the suitability of the Iosipescu specimen tested in the modified Wyoming fixture is presented. Finite element analysis and moire interferometry are used to assess the uniformity of the shear stress field in the test section of unidirectional and cross-ply graphite-epoxy composites. The nonuniformity of the strain field and the sensitivity of some fiber orientations to the specimen/fixture contact mechanics are discussed. The shear responses obtained for unidirectional and cross-ply graphite-epoxy composites are discussed and problems associated with anomalous behavior are addressed. An experimental determination of the shear response of a range of material systems using strain gage instrumentation and moire interferometry is performed.

Ho, Henjen↗
NASA NTRS1991

An Evaluation of the Iosipescu Specimen for Composite Materials Shear Property Measurement

A detailed evaluation of the suitability of the Iosipescu specimen tested in the modified Wyoming fixture is presented. An experimental investigation using conventional strain gage instrumentation and moire interferometry is performed. A finite element analysis of the Iosipescu shear test for unidirectional and cross-ply composites is used to assess the uniformity of the shear stress field in the vicinity of the notch, and demonstrate the effect of the nonuniform stress field upon the strain gage measurements used for the determination of composite shear moduli. From the test results for graphite-epoxy laminates, it is shown that the proximity of the load introduction point to the test section greatly influences the individual gage readings for certain fiber orientations but the effect upon shear modulus measurement is relatively unimportant. A numerical study of the load contact effect shows the sensitivity of some fiber configurations to the specimen/fixture contact mechanism and may account for the variations in the measured shear moduli. A comparison of the strain gage readings from one surface of a specimen with corresponding data from moire interferometry on the opposite face documented an extreme sensitivity of some fiber orientations to eccentric loading which induced twisting and yielded spurious shear stress-strain curves. In the numerical analysis, it is shown that the Iosipescu specimens for different fiber orientations have to be modeled differently in order to closely approximate the true loading conditions. Correction factors are needed to allow for the nonuniformity of the strain field and the use of the average shear stress in the shear modulus evaluation. The correction factors, which are determined for the region occupied by the strain gage rosette, are found to be dependent upon the material orthotropic ratio and the finite element models. Based upon the experimental and numerical results, recommendations for improving the reliability and accuracy of the shear modulus values are made, and the implications for shear strength measurement discussed. Further application of the Iosipescu shear test to woven fabric composites is presented. The limitations of the traditional strain gage instrumentation on the satin weave and high tow plain weave fabrics is discussed. Test results of a epoxy based aluminum particulate composite is also presented. A modification of the Iosipescu specimen is proposed and investigated experimentally and numerically. It is shown that the proposed new specimen design provides a more uniform shear stress field in the test section and greatly reduces the normal and shear stress concentrations in the vicinity of the notches. While the fabrication and the material cost of the proposed specimen is tremendously reduced, it is shown the accuracy of the shear modulus measurement is not sacrificed.

Ho, Henjen↗
DOE OSTI2018

Effect of equal channel angular pressing on the mechanical and tribological behavior of Al-Zn-Mg-Cu alloy

Highlights: • The correlation of microstructure, mechanical and wear properties has been studied. • The correlation between tensile properties and shear properties has been also studied. • Mechanical and tribological properties have been improved through the ECAP process of the Al-7075 alloy. • The dominant wear mechanisms in the initial material were adhesive and oxidative wear as well as delamination. • Abrasive and oxidative wear were the dominant wear mechanisms in ECAP processed specimens. - Abstract: Microstructure, mechanical properties and wear behavior of severely deformed Al-7075 alloy by equal channel angular pressing (ECAP) were studied. Microhardness, tensile and shear strength tests were performed to evaluate the mechanical properties of the material. The relationship between tensile and shear strength was also extracted. In addition, with the aim of study the wear behavior, the wear tests were performed by using a pin-on-disk machine under different normal loads. The microscopic observations i.e. transmission electron microscopy (TEM) and scanning electron microscope (SEM), were used to analyze the microstructure of specimens as well as the surface, subsurface and debris of worn specimens. Mechanical properties results showed that the hardness and strength (tensile and shear) of the ECAP-processed alloy were higher than that of the annealed alloy and increased with the increment of pass number. The wear test data revealed that the wear rate and friction coefficient decreased with increasing ECAP passes. The SEM analysis of worn specimens demonstrated that the dominant wear mechanisms of the annealed alloy were adhesion wear and delamination and the dominant wear mechanisms of ECAP processed alloy were abrasive wear and plowing bands. Oxidative wear was also observed at both annealed and ECAPed alloy. Totally, these results demonstrated that ultrafine-grained structure fabricated by ECAP, improves the wear resistance of the Al-7075 alloy.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Analytic studies of dispersive properties of shear Alfvén and acoustic wave spectra in tokamaks

The properties of the low frequency shear Alfvén and acoustic wave spectra in toroidal geometry are examined analytically and numerically considering wave particle interactions with magnetically trapped and circulating particles, using the theoretical model described in [I. Chavdarovski and F. Zonca, Plasma Phys. Controlled Fusion 51, 115001 (2009)] and following the framework of the generalized fishbone-like dispersion relation. Effects of trapped particles as well as diamagnetic effects on the frequencies and damping rates of the beta-induced Alfvén eigenmodes, kinetic ballooning modes and beta-induced Alfvén-acoustic eigenmodes are discussed and shown to be crucial to give a proper assessment of mode structure and stability conditions. Present results also demonstrate the mutual coupling of these various branches and suggest that frequency as well as mode polarization are crucial for their identification on the basis of experimental evidence.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
NASA NTRS1978

Testing of fiber composites at high strain rates

An experimental investigation was conducted to determine strain rate effects in fiber composites. Unidirectional composite specimens of boron/epoxy, graphite/epoxy, S-glass/epoxy and Kevlar/epoxy were tested at tensile strain rates of up to 27 m/m/sec. Longitudinal, transverse and in-plane shear properties, including modulus, Poisson's ratio, strength and ultimate strain, were determined by testing 0-, 90and 10-degree unidirectional coupons. Strains were measured by means of strain gages bonded on the coupons and loads were measured by means of a strain gage load cell. All specimens were loaded in an electrohydraulic loading system. The 0-degree properties which are governed by the fibers do not vary much with strain rate except for the Kevlar/epoxy material which shows an increase in both modulus and strength. The strain rate effects on 90-degree properties were small with a general trend toward higher strength with increasing strain rate. The most noticeable effect was on in-plane shear properties with shear strength values at high strain rates approximately fifteen percent higher than static values.

Daniel, I. M.↗
NASA NTRS1984

Verification and application of the Iosipescu shear test method

Finite element models were used to study the effects of notch angle variations on the stress state within an Iosipescu shear test speciment. These analytical results were also studied to determine the feasibility of using strain gage rosettes and a modified extensometer to measure shear strains in this test specimen. Analytical results indicate that notch angle variations produced only small differences in simulated shear properties. Both strain gage rosettes and the modified extensometer were shown to be feasible shear strain transducers for the test method. The Iosipoescu shear test fixture was redesigned to incorporate several improvements. These improvements include accommodation of a 50 percent larger specimen for easier measurement of shear train, a clamping mechanism to relax strict tolerances on specimen width, and a self contained alignment tool for use during specimen installation. A set of in-plane and interlaminar shear properties were measured for three graphite fabric/epoxy composites of T300/934 composite material. The three weave patterns were Oxford, 5-harness satin, and 8-harness satin.

Walrath, D. E.↗
NASA NTRS2018

Molecular Dynamics of ULTEM 9085 for 3D Manufacturing: Spectra, Thermodynamic Properties, and Shear Viscosity.

We present results of a molecular dynamic analysis of welding at the polymer-polymer interface. The analysis is performed for polyetherimide/ polycarbonate polymer blends. The work is motivated by the applications to 3D manufacturing in space. In the first part of the report, we discuss bulk and spectral characteristics of the amorphous polymer blends. The vibrational and infra-red spectra obtained using auto-correlation functions calculations in molecular dynamics are compared with the experimental spectra. The mechanical and thermal properties of the samples including heat capacity, bulk modulus, and thermal expansion coefficients are estimated and compared with experimental values. In the second part of the report, we discuss the result of molecular dynamical modeling of shear viscosity in a fully atomistic model of amorphous polymer blends with flat interface. The key result of the research is the demonstration of shear thinning behavior of the shear viscosity as a function of shear rate which is in good agreement with experimental data.

Luchinsky, Dmitry G.↗
NASA NTRS1985

Cascade properties of shear Alfven wave turbulence

Nonlinear three-wave interactions of linear normal modes are investigated for two-dimensional incompressible magnetohydrodynamics and the weakly three-dimensional Strauss equations in the case where a strong uniform background field B0 is present. In both systems the only resonant interaction affecting Alfven waves is caused by the shear of the background field plus the zero frequency components of the perturbation. It is shown that the Alfven waves are cascaded in wavenumber space by a mechanism equivalent to the resonant absorption at the Alfven resonance. For large wavenumbers perpendicular to B0, the cascade is described by Hamilton's ray equations, dk/dt = -(first-order) partial derivative of omega with respect to vector r, where omega includes the effects of the zero frequency perturbations.

Bondeson, A.↗
NASA NTRS2003

Cryogenic Temperature Effects on Performance of Polymer Composites

The objective of this study is to evaluate the low temperature behavior of polymer composites down to the cryogenic temperature range. This would be accomplished by study of its behavior in several ways. First we would study the microfracture growth by observing the acoustic emission as the temperature is lowered. We would also note any damage growth by ultrasonic velocity testing applying the pulse echo method. Effects of such low temperature would then be studied by examining the shear properties by the short beam shear test, and also the fracture toughness properties over a wide range of strain rate and temperature. At present these studies are continuing. The limited data obtained from these studies are reported in this report.

Hui, David↗
NASA NTRS1979

Polyimide adhesive bonding

Adhesive systems which could be used to bond composite-to-composite, composite-to-titanium, and honeycomb sandwich structures with operational capability at 589K for a minimum of 125 hours were evaluated. Evaluations were based on mechanical property tests such as lap shear and flatwise tensile and on processability. Quasi-isotropic Celion 6000/PMR-15 composite adherend was used to construct lap shear and flatwise tensile specimens. Hexcel's HRH-327-3/16-6.0 glass polyimide honeycomb core was also utilized in the flatwise tensile specimens. Numerous processing variations were also studied that led to selected cure cycles for each adhesive. Shear specimens having either 12 mm or 75 mm overlaps were used to determine the effect of bond size on processability and lap shear properties. The data indicate that processing of FM-34, FM-34B-18, LARC-13 and NRO56X can be achieved using a cure compatible with the composite adherend. No significant differences in mechanical properties were observed among the three adhesive systems and all three are suitable candidates for 589K/125 hour service.

Progar, D.↗
DOE OSTI2011

Acoustic Velocities and Elastic Properties of Pyrite (FeS2) to 9.6 GPa

Ultrasonic interferometry was utilized in conjunction with synchrotron-based X-ray diffraction and X-radiographic imaging to determine the compressional and shear wave velocities and unit-cell volumes of pyrite (FeS{sub 2}) at room temperature and pressures up to 9.6 GPa. Fitting all of the experimental volume and velocity data to third-order finite-strain equations yielded the adiabatic zero-pressure bulk and shear moduli and their first pressure derivatives: K{sub S0}=138.9(7) GPa, G{sub 0}=112.3(3) GPa, ({partial_derivative} K{sub S0}/{partial_derivative} P){sub T} =K{sub S0'}=6.0(1), ({partial_derivative}G{sub 0}/{partial_derivative}P){sub T} =G{sub 0'}=3.0(<1), where the numbers in parentheses represent the 1{sigma} uncertainty in the last significant digit. These results are in good agreement with several previous static compression studies on this material but differ quite strongly from the results obtained via first principles calculations. This study presents the first direct measurement of the bulk shear properties of this material.

58 GEOSCIENCES↗
DOE OSTI2012

First Principles Modeling of Metal/Ceramic Multilayer Nano-heterostructures.

Nanoscaled multilayer films composed of metals and ceramics have been explored for their potential applications as ductile, yet strong, materials. It is believed that at the nanoscale, the interfaces between the two materials constituting the multilayer assume an increasingly important role in determining the properties, as they comprise a more significant volume fraction of the multilayer with decreasing layer thickness. In this ab initio work, density functional theory was used to calculate the ideal shear strengths of pure Al, pure TiN, the Al/TiN interfacial region, and Al/TiN multilayers. The ideal shear strength of the Al/TiN interface was found to vary from very low (on the order of the ideal shear strength of Al) to very high (on the order of the ideal shear strength of TiN), depending on whether the TiN at the interface was Ti- or N-terminated, respectively. The results suggest that the shear properties of Al/TiN depend strongly on the chemistry of the interface, Al:N versus Al:Ti terminations. Nevertheless, for the Al/TiN multilayers, the ideal shear strength was limited by shear in the Al layer away from the interface, even when the individual layer thickness is less than a nanometer. Further we found an unusual structural rotation of bulk single-crystal Al under uniaxial compressive strains. It was found that under strains either along the <11-2> or the <111> directions, beyond a critical stress of about 13 GPa, the Al crystal can rotate through shear in the Shockley partial direction (i.e.,<11-2>) on the {l_brace}111{r_brace} plane, in an attempt to relieve internal stresses. This phenomenon reveals a possible mechanism leading to the onset of homogeneous dislocation nucleation in Al under high uniaxial compressions.

36 MATERIALS SCIENCE↗