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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Reliability of Copper Inverse Opal Surfaces for Extreme-Heat-Flux Micro-Coolers in Low-Global-Warming-Potential Refrigerant R-1233zd Pool Boiling Experiments

This presentation provides a brief snapshot of the InterPACK paper InterPACK2023-113781. The paper explores copper inverse opal (CIO) surface reliability in pool boiling experiments in water and a new, low-global-warming-potential (GWP = 1) hydrofluoroolefin (HFO) refrigerant R-1233zd. The CIO-based structure is intended to develop enhanced two-phase heat transfer surfaces for extreme-heat-flux (approximately 1 kW/cm2) micro-coolers. In this study, a limited number of pool boiling experiments were performed using water and HFO-1233zd fluid, and the reliability of the CIO-based surfaces was evaluated. Critical heat flux (CHF) values in HFO-1233zd at 40 Degrees Celsius to 45 Degrees Celsius saturation temperatures and the corresponding saturation pressures were also measured. The CHF values with the refrigerant are significantly lower compared to those with water, but the refrigerant allows for a wider usable temperature range in the end application of the micro-coolers and is not limited to data centers with controlled ambient conditions. Reliability experiments with CIO surface samples - involving pool boiling with water on the CIO surfaces for approximately 48 hours and with HFO-1233zd for 144 hours - showed no structural degradation of the enhanced surface or any significant performance drop in heat transfer coefficients. The CIO surface samples in water were oxidized, most likely due to the presence of air in water and in the experimental vessel.

critical heat flux↗
DOE OSTI2025

Virtual Refrigerant Charge Sensing Method for Next-Generation Refrigerant in Residential Heat Pumps

The charge level of refrigerant in heat pump systems significantly affects their operational performance. Virtual refrigerant charge (VRC) sensing technology has been well-established for traditional refrigerants (HFCs and HCFCs) for its low cost compared to physical sensors. However, other than traditional refrigerants, HFOs are increasingly used in next-generation heat pumps; whether these conventional VRC sensing methods remain applicable for heat pump systems utilizing next-generation refrigerants requires further investigation. To address these issues, this study develops a low-cost VRC sensing method for next-generation refrigerant heat pumps used in residential buildings. The developed algorithm is evaluated by using simulation models to evaluate the accuracy, considering an R454B heat pump with a nominal heating capacity of 51K Btu/hr (14.95 kW) as an example, and compared with those of the two reference VRC sensing algorithms. Though the developed VRC sensing algorithm and the two reference methods can accurately predict the charge level for the R454B heat pump system (with mean absolute percentage error for various cooling and heating conditions less than 7%), the developed VRC sensing algorithm uses fewer sensors and improves the overall accuracy for heating conditions by 7.1%, and the accuracy for undercharge cooling conditions 14.2%, compared with a mainstream algorithm. This technology will complement physical leakage detectors, and promote the adoption of next-generation heat pump systems, along with reducing wasted energy and maintenance costs.

Liang, Chenjiyu↗
DOE OSTI2015

A comparative study on the environmental impact of supermarket refrigeration systems using low GWP refrigerants

Supermarket refrigeration systems have high environmental impact due to their large refrigerant charge and high leak rates. Consequently, the interest in using low GWP refrigerants such as carbon dioxide (CO 2 ) and new refrigerant blends is increasing. In this study, an open-source Life Cycle Climate Performance (LCCP) framework is presented and used to compare the environmental impact of four supermarket refrigeration systems: a transcritical CO 2 booster system, a cascade CO 2 /N-40 system, a combined secondary circuit with central DX N-40/L-40 system, and a baseline multiplex direct expansion system utilizing R-404A and N-40. The study is performed for different climates within the USA using EnergyPlus to simulate the systems' hourly performance. Finally, further analyses are presented such as parametric, sensitivity, and uncertainty analyses to study the impact of different system parameters on the LCCP.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2018

Extending ORNL HPDM capabilities for design and optimization of new refrigerant blends - FY18 3rd quarterly milestone: a trial version published online for modeling and design ac units using low GWP refrigerants

Based on exhaustive literature survey, we updated the DOE/ORNL HPDM to include most up-to-date heat transfer and pressure drop correlations suitable for modelling low GWP HFO blends and built up a comprehensive refrigerant property database including all the emerged HFO refrigerants. The upgraded HPDM has been released online, containing a desktop version for free download. The new release includes five system examples of room and commercial air conditioner (AC) units, which facilitates modelling and designing AC units using low GWP refrigerants. Geometry and configurations of the units were obtained from ORNL’s low-GWP refrigerant drop-in investigations [1] [2]. The published models have been calibrated to match the measured data. The new public-domain, free-to-use tool will help the US industry design their AC units using the new refrigerants and shorten the learning curve.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2016

Commercial Refrigeration: Heat Transfer Optimization and Energy Reduction, Measurement and Verification of a Liquid Refrigerant Pump System Retrofit

This study describes the test results of a Refrigerant Pump System integrated into a commercial supermarket direct expansion (DX) vapor compression refrigeration system. The Liquid Refrigerant Pump System retrofit (patent-pending; application number 13/964,198) was introduced to NREL in August 2014 by CTA Architects Engineers.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2016

Potential emission savings from refrigeration and air conditioning systems by using low GWP refrigerants

Refrigeration and air conditioning systems have high, negative environmental impacts due to refrigerant charge leaks from the system and their corresponding high global warming potential. Thus, many efforts are in progress to obtain suitable low GWP alternative refrigerants and more environmentally friendly systems for the future. In addition, the system’s life cycle climate performance (LCCP) is a widespread metric proposed for the evaluation of the system’s environmental impact.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2023

Vapor and Liquid ( p –ρ– T–x ) Measurements of Binary Refrigerant Blends Containing R-32, R-152a, R-227ea, R-1234yf, and R-1234ze(E)

In this article, The pressure–density–temperature–composition (p–ρ–T–x) data of binary refrigerant mixtures containing R-32 (difluoromethane), R-152a (1,1,-difluoroethane), R-227ea (1,1,1,2,3,3,3-heptafluoropropane), R-1234yf (2,3,3,3-tetrafluoropropene), and R-1234ze(E) (trans-1,3,3,3-tetrafluoropropene) were measured in both the vapor and liquid phases using a two-sinker, magnetic suspension densimeter. The specific samples in this study comprised two compositions of approximately (0.3/0.7) and (0.7/0.3) mole fraction for each of the following four binary refrigerant blends: R-32 + R-1234yf, R-32 + R-1234ze(E), R-1234yf + R-152a, and R-1234ze(E) + R-227ea. Single-phase vapor densities were measured over a temperature range of approximately 253 to 293 K and pressures from 0.05 to 0.98 MPa. Single-phase liquid and supercritical densities were measured over a temperature range of approximately 230 to 400 K and pressures up to 22 MPa; for refrigerant blends containing R-1234yf, the maximum pressure was limited to 14 MPa. Overall relative combined, expanded (k = 2) uncertainties in density ranged from 0.025 to 0.191%, with an average uncertainty of approximately 0.05%. Here, we present measurement results, along with comparisons to available literature data and to default equations of state and mixture models included in REFPROP.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Extending ORNL HPDM Capabilities for Design and Optimization of New Refrigerant Blends – FY18 2nd Quarter Milestone Report: Improve HPDM to Adopt New Refrigerant Properties and Correlations

We added new refrigerant properties of HFO blends to the ORNL HPDM, including R-22 alternatives, i.e. N20b, DR3, ARM20a, ARM20b, R444B, DR93; R-410A alternatives, i.e. R447A, R447B, R452B, R32, ARM71a; R-134a alternatives, i.e. R1234yf and R1234ze. It can also simulate natural refrigerants, e.g. propane (R290), Isobutane (R600a), CO2 and Ammonia. In addition, latest heat transfer and pressure drop correlations best for low GWP refrigerants were integrated to the equipment design and simulation software.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Giant low-field magnetocaloric effect and refrigerant capacity in reduced dimensionality EuTiO 3 multiferroics

Engineering magnetic materials into a thin film form while preserving its excellent magnetocaloric response is essential in the development of miniature magnetic coolers. We demonstrate how this can be achieved in the case of EuTiO 3 - an emerging multiferroic material. Unlike conventional cases where reduced dimensionality considerably decreased the magnetic entropy change (ΔS M ) and hence the refrigerant capacity (RC), we show the large low-field enhancements of ΔS M and RC in a ~100 nm thick nanocrystalline EuTiO 3 film (ΔS M ~ 24 J kg -1 K -1 and RC = 152 J kg -1 for μ 0 ΔH = 2T) relative to its single crystal counterpart (ΔS M ~ 17 J kg -1 K -1 and RC ~ 107 J kg -1 for μ 0 ΔH = 2T). The nanocrystalline EuTiO 3 film is an excellent candidate for cryogenic magnetic refrigeration. From our study, a new approach for improving both MCE and RC in magnetic nanomaterials is proposed, which will stimulate further research on magnetocaloric thin films and related cooling devices.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Refrigeration Playbook. Heat Reclaim; Optimizing Heat Rejection and Refrigeration Heat Reclaim for Supermarket Energy Conservation

The purpose of this playbook and accompanying spreadsheets is to generalize the detailed CBP analysis and to put tools in the hands of experienced refrigeration designers to evaluate multiple applications of refrigeration waste heat reclaim across the United States. Supermarkets with large portfolios of similar buildings can use these tools to assess the impact of large-scale implementation of heat reclaim systems. In addition, the playbook provides best practices for implementing heat reclaim systems to achieve the best long-term performance possible. It includes guidance on operations and maintenance as well as measurement and verification.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2017

Low-GWP Refrigerant Evaluation in AC Systems for High Ambient Temperature Applications - Literature Survey for Impact of Varying Refrigerant Charge on AC System Performance

The report summarizes the findings of ASHRAE Research project 1173, by Purdue University to assess the impact of varying refrigerant charge on air conditioner (AC) system performance. This project tested six residential air conditioners with varying the system charge in a wide range, using TXV or fixed-orifice as the expansion device. In summary, the systems using fixed-orifices are much more sensitive to reduction of the system charge than using TXVs. The systems using fixed-orifices had noticeable performance degradations when reducing the system charge below 90% relative to the factory charge; the systems using TXVs experienced drastic performance penalties when decreasing the system charge below 80%. In the cases, the TXVs were all fully open and couldn’t control the target superheat degree. In order to limit the system charge for lower-GWP refrigerants, without degrading the system performance much, the AC systems are recommended to use TXV and compact heat exchangers, i.e. micro-channel heat exchangers.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2017

Extending ORNL HPDM Capabilities for Design and Optimization of New Refrigerant Blends – FY18 1st Quarterly Milestone: Perform literature review to collect heat transfer, pressure drop correlations and compressor mapping method for alternative refrigerants

Through a comprehensive literature survey, we identified heat transfer and pressure drop correlations for two-phase evaporation and condensation in fin-and-tube coils using microfin tubes and micro-channel heat exchangers. We also developed a compressor mapping method to convert the maps originally developed for R-22 or R-410A to be used by the alternative lower GWP refrigerants. The correlations and method will be implemented in HPDM for design and optimization of air conditioners and heat pumps using the new refrigerants/blends.

42 ENGINEERING↗