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At least 37 records · Page 2
All sourcesNASA NTRSDOE OSTI
DOE OSTI2026

Enhanced Catalytic Dechlorination of Polyvinyl Chloride (PVC) and H2 Production Enabled by Synergistic Gaδ+/Ga0 Active Sites in Liquid Metal Particles

Polyvinyl chloride (PVC) is ubiquitous yet challenging to recycle due to its tendency to thermally decompose above 250 °C, releasing toxic, corrosive chlorinated compounds, and its inability to melt. Here, we report a catalytic strategy for PVC upcycling at 160 °C using gallium liquid metal particles (Ga-LMP) featuring a dynamic Ga-GaOOH core–shell architecture. These catalysts enable concurrent dechlorination and hydrogen evolution, yielding up to 7% H2 (based on initial hydrogen atoms in PVC) along with a highly dechlorinated (>95%) carbonaceous solid and aqueous HCl. Mechanistic investigations combining X-ray photoelectron spectroscopy, infrared spectroscopy, solid-state NMR, inelastic neutron scattering, and ab initio molecular dynamics reveal a synergistic interplay between Gaδ+ sites in the GaOOH shell and metallic Ga0 in the core. Cationic Ga initiates C–Cl bond activation and HCl formation, while progressive reduction of the shell exposes Ga0 sites that promote C–H activation and H2 evolution. Control experiments with a Ga salt and bulk Ga liquid metal confirmed that neither oxidation state alone can achieve both transformations efficiently. This work establishes a dynamic dual-site paradigm for liquid metal catalysis, in which the in situ evolution and coexistence of oxidized and metallic species enable sequential and cooperative bond activation pathways. These findings provide a general design principle for novel liquid metal catalysts that target challenging polymer transformations under mild conditions.

Zingg, Benjamin [ORNL] (ORCID:0009000914530153)↗
DOE OSTI2026

Investigating PVC polymer–plasticizer interactions with atomistic MD simulations and potential of mean force calculations

For this work, atomistic molecular dynamics (MD) simulations coupled with potential of mean force (PMF) calculations were employed to investigate the interactions between PVC polymer chains containing 6–20 repeating units and various plasticizers, with the goal of identifying potential replacements for the toxic plasticizer di(2-ethylhexyl)phthalate (DEHP) used in blood bags. The selected plasticizers belong to various chemical families, such as orthophthalates, citrates, adipates, and the terephthalate DEHT. Both the polymer and the plasticizers lack ionizable groups, and their interactions are primarily governed by van der Waals and electrostatic forces. A model correlating PMF profiles with interaction forces was developed and validated across polyvinyl chloride (PVC) polymers of different lengths and all investigated plasticizers. This model provides insight into how structural variations in plasticizers influence their respective PMF values. The study ranks the investigated plasticizers based on binding affinity, identifying TOTM (tris(2-ethylhexyl) trimellitate, TEHTM), BTHC (butyryl trihexyl citrate, Citroflex B-6), ATHC (acetyl trihexyl citrate, Citroflex A-6, CA-6), and DEHT (bis(2-ethylhexyl)terephthalate, DOTP/DEHTP) as promising alternatives for further investigation. This comprehensive study encompasses PVC polymers of four different lengths and 14 plasticizers, with all data averaged over 30 independent simulations. The approach provides a deeper understanding of molecular interactions, enabling the tailoring of polymer–plasticizer systems for diverse applications, including extractables and leachables, with relevance spanning materials science to biomedical engineering, and also serves as a basis for developing coarse-grained simulation protocols. Overall, this study provides valuable insights for designing safer and more efficient plasticizer substitutes and is well supported by other studies.

Shet, Sai Athmeeya G. [Sri Sathya Sai Institute of↗
DOE OSTI2017

PVC extrusion development and production for the NOvA neutrino experiment

We have produced large and highly-reflective open-cell PVC extrusions for the NOvA neutrino oscillation experiment. The extrusions were sealed, instrumented, assembled into self-supporting detector blocks, and filled with liquid scintillator. Each Far Detector block stands 15.7 m high, is 15.7 m wide and 2.1 m thick. More than 22,000 extrusions were produced with high dimensional tolerance and robust mechanical strength. This paper provides an overview of the NOvA Far Detector, describes the preparation of the custom PVC powder, and the making of the extrusions. As a result, quality control was a key element in the production and is described in detail.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2023

New Sesame Equations of State for Polypropylene, Polyvinylchloride (PVC), and Nylon 66

I built new Sesame equations of state (EOS) for polypropylene (PP), polyvinylchloride (PVC), and nylon 66. PP has the same stoichiometry as polyethylene and TPX but with a density intermediate between the two. Nylon is a polyamide manufactured chiefly in the form of fibers. PP and PVC are the second- and third-most widely produced polymers in the world. All three are thermoplastics. Their monomer units are depicted in Figure 1. I discuss the theory on which the EOS are based in the following section, then compare results to thermal and shock compression data in Section III.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Synthesis and Properties of Poly(vinyl chloride)- b -polyethylene Multiblock Copolymers through the Hydrodechlorination of PVC with Silylium Ions

Polymer compatibilizers stabilize the interface between two immiscible polymers to allow for a material that improves properties for additional use. Chlorinated polyethylene (CPE) is a common compatibilizer, yet there does not exist a synthetic pathway either from monomers or via the functionalization of polyethylene (PE) to yield a polymer that has a controlled chlorine amount and primary structure along the polymer chain. Herein, we report a series of novel block copolymers of poly(vinyl chloride) (PVC) and PE, synthesized through selective hydrodechlorination of PVC. Contrary to CPE, the full range of chlorination can be obtained and the block number can be altered. Interfacial adhesion studies reveal samples with competitive compatibilization of PVC/polyolefin elastomer blends (POE). In conclusion, this method shows that post-polymerization modification can be a strategic top-down synthesis to achieve high performance polymers.

Wood, Zachary A. [Univ. of Southern California, Lo↗
DOE OSTI2025

Intrinsically Bifunctional and Tunable Tungsten Carbide Catalysts Enable Efficient PVC-Compatible Polyolefin Hydrocracking

Hydrocracking is a promising route for the chemical recycling of polyolefins (PO), converting them into short hydrocarbons over bifunctional catalysts with metal sites for hydrogenation and dehydrogenation, and Brønsted acid sites (BAS) for isomerization and C–C bond cleavage. However, PO feedstocks containing polyvinyl chloride (PVC) can release chlorine (Cl) under reaction conditions, deactivating conventional noble metal/zeolite catalysts. Moreover, the lack of site intimacy and the presence of micropores within conventional catalysts create challenges around the transport of high-molecular-weight, sterically encumbered polymer intermediates. Here, in this study, we report tungsten carbides (W x C) as a novel type of bifunctional catalysts that address these challenges. W/W 2 C phases on W x C offer “metal” sites, and −OH on WO x species introduces BAS in close proximity. The “metal”:BAS ratio can be tuned through carburization temperature, leading to a volcano-shaped activity trend reflecting the requirement for metal–BAS balance. Kinetic data demonstrate that each PO chain undergoes sequential cleavage, while trends in cracking ideality and selectivity follow those in short-alkane hydrocracking. On the per-BAS basis, W x C is more efficient than conventional bifunctional catalysts by more than an order of magnitude, due to enhanced polymer transport. They maintain or show increased activity with 10 wt % PVC in the substrate. This work establishes transition-metal carbides as earth-abundant bifunctional catalysts with unique site proximity and heteroatom compatibility. These features, along with the broad structure space for rational tuning, make them promising options to tackle specific challenges that polymer feedstocks present in hydrocracking.

Nwachukwu, Uchenna C. [Univ. of Akron, OH (United ↗
DOE OSTI2023

Multiphysics Modeling Framework for Soft PVC Gel Sensors with Experimental Comparisons

Polyvinyl chloride (PVC) gels have recently been found to exhibit mechanoelectrical transduction or sensing capabilities under compressive loading applications. This phenomenon is not wholly understood but has been characterized as an adsorption-like phenomena under varying amounts and types of plasticizers. A different polymer lattice structure has also been tested, thermoplastic polyurethane, which showed similar sensing characteristics. This study examines mechanical and electrical properties of these gel sensors and proposes a mathematical framework of the underlying mechanisms of mechanoelectrical transduction. COMSOL Multiphysics is used to show solid mechanics characteristics, electrostatic properties, and transport of interstitial plasticizer under compressive loading applications. The solid mechanics takes a continuum mechanics approach and includes a highly compressive Storakers material model for compressive loading applications. The electrostatics and transport properties include charge conservation and a Langmuir adsorption migration model with variable diffusion properties based on plasticizer properties. Results show both plasticizer concentration gradient as well as expected voltage response under varying amounts and types of plasticizers. Experimental work is also completed to show agreeance with the modeling results.

42 ENGINEERING↗
DOE OSTI2023

Photocatalytic dechlorination of unactivated chlorocarbons including PVC using organolanthanide complexes

Simple lanthanide cyclopentadienyl (Cp) complexes can photochemically cleave the sp 3 carbon–chlorine bond of unactivated chlorinated hydrocarbons including polyvinyl chloride (PVC). Further, the excited state lifetimes of these simple complexes are among the longest observed for cerium complexes (175 ns for [(Cp Me4 ) 2 Ce(μ-Cl)] 2 ) and the light absorption by the Cp ligand is efficient, so photocatalytic reactivity is enhanced for cerium and now also made possible for neighboring, normally photoinactive, lanthanide congeners.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2017

Treatment of Activated Carbon, PVC, and Other Wastes using the THOR process - Pilot Plant Test Summary - 17399

This presentation will provide an overview of the first pilot plant study to be conducted for the Japanese Nuclear Market by Kobelco Studsvik Company (A new Joint Venture Company between Studsvik AB and Kobe Steel Ltd.). The test program was scheduled for October 2016, and it was designed to evaluate the treatment of activated carbon, PVC, and other waste types using Studsvik's THOR Process. This new study is being conducted to identify key design parameters required for application of the THOR process in the Japanese Waste Market and to confirm the effectiveness of the THOR technology in meeting the requirements for final waste acceptance. The findings of this pilot plant test will assist in the development of a revised THOR process in Japan that will treat not only spent ion exchange resins but other organic materials generated by Nuclear Power Plants (NPP) during normal operations and D and D activities. The information shared by this new pilot plant study will provide the audience with an understanding of the adaptability of the THOR process for treatment of various radioactive waste types and the results necessary to successful treat different types of carbon, plastic materials, and other waste types. In addition, it will share the lessons learned regarding how a pilot plant study should be planned and optimized to meet the specific requirements of the Japanese Nuclear waste market. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2024

A better fate for PVC

Here, a critical component of plastics waste, polyvinyl chloride, is tough to recycle efficiently and sustainably owing to its high chlorine content. Now, research shows how to convert polyvinyl chloride mixed with polypropylene, at room temperature, into chlorine-free hydrocarbons.

36 MATERIALS SCIENCE↗
DOE OSTI2023

LANL PVC bag-out-bag replacement [Slides]

The US material at 8 months aging, at room temperature and exposed to gamma at 80 degrees C has been completed. The FTIR data does not show any discernible difference between the US APU-ether material and the British material. There are some differences and the curves of the FTIR, but the behavior shows that the US material is behaving comparable to the British material. The British Blue sample exposed to gamma at 70 degrees C did have an observable change in the contact angle. This was the only notable change between the two different types of polymer the TGA on both the US and the British had no observable difference. Mechanical testing samples (dog-bones) are being prepared for tensile, shear, and puncture testing. This data will be provided in later meetings. Mass spec testing is needed to measure the headspace gases that are being seen during the aging study to better health characterize the radiolytic degradation of the APU ether samples, this is also ongoing.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Noise suppressed partial volume correction for cardiac SPECT/CT

Purpose: Partial volume correction (PVC) methods typically improve quantification at the expense of increased image noise and reduced reproducibility. In this study, the authors developed a novel voxel-based PVC method that incorporates anatomical knowledge to improve quantification while suppressing noise for cardiac SPECT/CT imaging. Methods: In the proposed method, the SPECT images were first reconstructed using anatomical-based maximum a posteriori (AMAP) with Bowsher’s prior to penalize noise while preserving boundaries. A sequential voxel-by-voxel PVC approach (Yang’s method) was then applied on the AMAP reconstruction using a template response. This template response was obtained by forward projecting a template derived from a contrast-enhanced CT image, and then reconstructed using AMAP to model the partial volume effects (PVEs) introduced by both the system resolution and the smoothing applied during reconstruction. To evaluate the proposed noise suppressed PVC (NS-PVC), the authors first simulated two types of cardiac SPECT studies: a {sup 99m}Tc-tetrofosmin myocardial perfusion scan and a {sup 99m}Tc-labeled red blood cell (RBC) scan on a dedicated cardiac multiple pinhole SPECT/CT at both high and low count levels. The authors then applied the proposed method on a canine equilibrium blood pool study following injection with {sup 99m}Tc-RBCs at different count levels by rebinning the list-mode data into shorter acquisitions. The proposed method was compared to MLEM reconstruction without PVC, two conventional PVC methods, including Yang’s method and multitarget correction (MTC) applied on the MLEM reconstruction, and AMAP reconstruction without PVC. Results: The results showed that the Yang’s method improved quantification, however, yielded increased noise and reduced reproducibility in the regions with higher activity. MTC corrected for PVE on high count data with amplified noise, although yielded the worst performance among all the methods tested on low-count data. AMAP effectively suppressed noise and reduced the spill-in effect in the low activity regions. However it was unable to reduce the spill-out effect in high activity regions. NS-PVC yielded superior performance in terms of both quantitative assessment and visual image quality while improving reproducibility. Conclusions: The results suggest that NS-PVC may be a promising PVC algorithm for application in low-dose protocols, and in gated and dynamic cardiac studies with low counts.

60 APPLIED LIFE SCIENCES↗
DOE OSTI2016

Pelletization of Immobilized Amine Carbon Dioxide Sorbents with Fly Ash and Poly(vinyl chloride)

Abstract A combination of coal fly ash (FA) and a polymer binder, namely, poly(vinyl chloride) (PVC), was used to pelletize immobilized amine CO 2 sorbents. The pelletization of mixtures of FA and 50 wt % tetraethylenepentamine (TEPA) or ethylenimine oligomer mixture ( M w =423)/silica (EI 423 ‐S) with PVC created a rigid PVC/FA/sorbent network. The strength of the network was attributed, in part, to the hydrogen bonding of PVC with the hydroxy and amine groups of the FA and sorbent (infrared spectroscopy). Increasing the PVC molecular weight or FA content enhanced the pellet strength and reduced CO 2 capture. The optimum pellet, FA/EI 423 ‐S (20/80)_PVC 62 [10 wt % PVC 62 ( M w =62 000), 17 wt % FA], captured 1.33 mmol g −1 and exhibited a crush strength of 1.42 MPa. The reaction between PVC and amines produced ammonium ions (−NH 3 + /−NH 2 + ), which reduced the CO 2 captured by the pellet during stability testing. This issue was partially resolved by replacing PVC 62 with p ‐phenylenediamine‐modified PVC 62 , which also enhanced the pellet CO 2 capture to 1.5 mmol g −1 .

Wilfong, Walter Christopher↗
DOE OSTI2019

High-performance polyvinyl chloride gel artificial muscle actuator with graphene oxide and plasticizer

A transparent and electroactive plasticized polyvinyl chloride (PVC) gel was investigated to use as a soft actuator for artificial muscle applications. PVC gels were prepared with varying plasticizer (dibutyl adipate, DBA) content. The prepared PVC gels were characterized using Fourier-transform infrared spectroscopy, thermogravimetric analysis, and dynamic mechanical analysis. The DBA content in the PVC gel was shown to have an inverse relationship with both the storage and loss modulus. The electromechanical performance of PVC gels was demonstrated for both single-layer and stacked multi-layer actuators. When voltage was applied to a single-layer actuator and then increased, the maximum displacement of PVC gels (for PVC/DBA ratios of 1:4, 1:6, and 1:8) was increased from 105.19, 123.67, and 135.55µm (at 0.5kV) to 140.93, 157.13, and 172.94µm (at 1.0kV) to 145.03, 191.34, and 212.84µm (at 1.5kV), respectively. The effects of graphene oxide (GO) addition in the PVC gel were also investigated. The inclusion of GO (0.1 wt.%) provided an approximate 20% enhancement of displacement and 41% increase in force production, and a 36% increase in power output for the PVC/ GO gel over traditional plasticizer only PVC gel. The proposed PVC/GO gel actuator may have promising applications in artificial muscle, small mechanical devices, optics, and various opto-electro-mechanical devices due to its low-profile, transparency, and electrical response characteristics.

59 BASIC BIOLOGICAL SCIENCES↗