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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Magnetic Field Angular Dependence of Magnetization Loss in ReBCO Superconducting Tapes

In the applications of high-temperature superconductors (HTS), the HTS tapes are usually exposed to the external magnetic field with different orientations. The critical current and AC loss are affected by both the field amplitude and field angles due to the anisotropy of HTS tapes. In this work, we first introduce the experimental system to measure the magnetization loss in HTS tapes based on the calibration-free method. Then, we present the magnetization loss results in 4.8-mm-wide AMSC wire, 4-mm-wide SuperPower wire, 4-mm-wide SuNam wire, and 10-mm-wide Fujikura wire in a perpendicular applied field at 77 K. The field amplitude is up to 100 mT, and the frequency varies from 44.2 to 87.1 Hz. We also present the magnetization loss in AMSC wire, SuperPower wire, SuNam wire, and Fujikura wire at different field angles. The field angle varies from 10 to 90 {sup ∘} in 10 {sup ∘} steps. The loss reduction with the decreasing of the field angle shows the anisotropic property of HTS tapes. We finally plot the measured magnetization loss of the samples as a function of the magnetic field amplitude normalized by the field angle to verify an empirical formula.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2021

Ribbon Wrinkling Origin and Its Effect on Tape-Wound Core Shape

Improved understanding of advanced manufacturing techniques is needed to fabricate next- generation soft magnetic tape-wound cores. These utilize metal amorphous nano-composites (MANCs) in the form of long thin ribbons. MANCs exhibit attractive soft magnetic properties for use in high frequency and high power density magnetic components. Of particular interest here, the permeability and hysteresis of MANC ribbons can be tuned in a strain annealing process. An unexpected consequence is that wider ribbons develop longitudinal wrinkle patterns. This can substantially reduce the tape-wound core stacking factor. However, when winding a wrinkled ribbon into a toroidal core, the wrinkles can completely flatten, or crinkle. By this phenomenon, the stacking factor can be recovered. To understand the crinkling effect we have developed analytical and finite element analysis (FEA) models. Experiments with known boundary conditions demonstrate the transition from wrinkled to crinkled versus winding curvature. The models utilize an elastic modulus measured via ribbon tensile testing and a ribbon thickness value measurement made by profilometry. The analytical model provides insight into the crinkling effect but cannot explain the length of the transition region from wrinkling to crinkling. With FEA, we successfully predict the transition region and depending on wrinkling amplitude can determine when a ribbon will wind into a useable core. Such mechanics-based insight provides critical feedback for allowable processing parameters in the strain annealing process.

20 FOSSIL-FUELED POWER PLANTS↗
DOE OSTI2012

MIR Performance Analysis

We provide analysis of Oracle StorageTek T10000 Generation B (T10KB) Media Information Record (MIR) Performance Data gathered over the course of a year from our production High Performance Storage System (HPSS). The analysis shows information in the MIR may be used to improve tape subsystem operations. Most notably, we found the MIR information to be helpful in determining whether the drive or tape was most suspect given a read or write error, and for helping identify which tapes should not be reused given their history of read or write errors. We also explored using the MIR Assisted Search to order file retrieval requests. We found that MIR Assisted Search may be used to reduce the time needed to retrieve collections of files from a tape volume.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2017

Test of 6-kVA Three-Phase Flux Transfer-Type Current-Limiting Transformer

A 6-kVA three-phase model of the flux transfer-type current-limiting transformer was developed and tested. In this device, the winding loops of YBCO superconducting tapes couple magnetically two independent iron cores: the primary-side iron core and the secondary-side iron core. The former and the latter are equipped with copper primary and secondary windings, respectively. Because the magnetic fluxes linked to the superconducting winding loops must be kept constant, the magnetic flux is transferred by the superconducting YBCO loops between the two iron cores in order to couple magnetically the primary and secondary coils. While the YBCO loops are superconducting, 100 % of the magnetic flux is transferred and the device shows the similar function as usual transformers. Once the YBCO loops become normal by a fault current in any of the windings, the power transfer between two iron cores is limited and the current in the secondary winding is limited naturally on a result of decoupling the iron cores.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2020

Recovery and Calibration of Legacy Underground Nuclear Test Seismic Data from the Leo Brady Seismic Network

The Leo Brady Seismic Network (LBSN, originally the Sandia Seismic Network) was established in 1960 by Sandia National Laboratories to monitor underground nuclear tests (UGTs) at the Nevada National Security Site (NNSS, formerly named the Nevada Test Site). The LBSN has been in various configurations throughout its existence, but it has generally been comprised of four to six stations at regional distances (~150–400 km) from the NNSS with approximately evenly spaced azimuthal coverage. Between 1962 and the end of nuclear testing in 1992, the LBSN—and a sister network operated by Lawrence Livermore National Laboratories—was the most comprehensive United States source of regional seismic data of UGTs. Approximately 75% of all UGTs performed by the United States occurred in the predigital era. At that time, LBSN data were transmitted as frequency-modulated (FM) audio over telephone lines to a central location and recorded as analog waveforms on high-fidelity magnetic audio tapes. These tapes have been in dry temperature-stable storage for decades and contain the sole record of this irreplaceable data; full waveforms of LBSN-recorded UGTs from this era were not routinely digitized or otherwise published. We have developed a process to recover and calibrate data from these tapes. First, we play back and digitize the tapes as audio. Next, we demodulate the FM “audio” into individual waveforms. We then estimate the various instrument constants through careful measurement of “weight-lift” tests performed prior to each UGT on each instrument. Finally, these coefficients allow us to scale and shape the derived instrument response of the seismographs and compute poles and zeros. Finally, the result of this process is a digital record of the recorded seismic ground motion in a modern data format, stored in a searchable database. To date, we have digitized tapes from 592 UGTs.

58 GEOSCIENCES↗
DOE OSTI2019

Electromechanical Properties of 1-mm-Wide Superconducting Cables Comprised of Exfoliated YBCO Filaments

Development of multifilament YBCO cables is an important step toward the manufacture of practical superconducting magnets based on second generation high-temperature superconductor technology. Currently, magnets manufactured from wide 2G tapes suffer from high magnetization loss and poor reliability. The presence of an insulation substrate is to insulate YBCO layers from each other, which allows only lateral (along the tape face) current sharing. Here we present an exfoliated multilayer cable with electrically coupled (1 mm wide) filaments that permit normal (across the tape) current sharing within the cable. Finally, this development can potentially enable fast ramping and stable high-field magnets for applications in fusion, energy storage, and transportation.

2G conductor↗
DOE OSTI2014

Probes for investigating the effect of magnetic field, field orientation, temperature and strain on the critical current density of anisotropic high-temperature superconducting tapes in a split-pair 15 T horizontal magnet

We present the designs of probes for making critical current density (J{sub c}) measurements on anisotropic high-temperature superconducting tapes as a function of field, field orientation, temperature and strain in our 40 mm bore, split-pair 15 T horizontal magnet. Emphasis is placed on the design of three components: the vapour-cooled current leads, the variable temperature enclosure, and the springboard-shaped bending beam sample holder. The vapour-cooled brass critical-current leads used superconducting tapes and in operation ran hot with a duty cycle (D) of ∼0.2. This work provides formulae for optimising cryogenic consumption and calculating cryogenic boil-off, associated with current leads used to make J{sub c} measurements, made by uniformly ramping the current up to a maximum current (I{sub max}) and then reducing the current very quickly to zero. They include consideration of the effects of duty cycle, static helium boil-off from the magnet and Dewar (b{sup ′}), and the maximum safe temperature for the critical-current leads (T{sub max}). Our optimized critical-current leads have a boil-off that is about 30% less than leads optimized for magnet operation at the same maximum current. Numerical calculations show that the optimum cross-sectional area (A) for each current lead can be parameterized by LI{sub max}/A=[1.46D{sup −0.18}L{sup 0.4}(T{sub max}−300){sup 0.25D{sup −{sup 0{sup .{sup 0{sup 9}}}}}}+750(b{sup ′}/I{sub max})D{sup 10{sup −{sup 3I{sub m}{sub a}{sub x}−2.87b{sup ′}}}}]× 10{sup 6}A m{sup −1} where L is the current lead's length and the current lead is operated in liquid helium. An optimum A of 132 mm{sup 2} is obtained when I{sub max} = 1000 A, T{sub max} = 400 K, D = 0.2, b{sup ′} = 0.3 l h{sup −1} and L = 1.0 m. The optimized helium consumption was found to be 0.7 l h{sup −1}. When the static boil-off is small, optimized leads have a boil-off that can be roughly parameterized by: b/I{sub max } ≈ (1.35 × 10{sup −3})D{sup 0.41} l h{sup ‑1} A{sup −1}. A split-current-lead design is employed to minimize the rotation of the probes during the high current measurements in our high-field horizontal magnet. The variable-temperature system is based on the use of an inverted insulating cup that operates above 4.2 K in liquid helium and above 77.4 K in liquid nitrogen, with a stability of ±80 mK to ±150 mK. Uniaxial strains of −1.4% to 1.0% can be applied to the sample, with a total uncertainty of better than ±0.02%, using a modified bending beam apparatus which includes a copper beryllium springboard-shaped sample holder.

43 PARTICLE ACCELERATORS↗
DOE OSTI2019

A 1.2 T canted cos $θ$ dipole magnet using high-temperature superconducting CORC ® wires

In this study, REBa 2 Cu 3 O x (REBCO, RE = rare earth elements) coated conductors can carry high current in high background fields, in principle enabling dipole magnetic fields beyond 20 T. Although model accelerator magnets wound with single REBCO tapes have been successfully demonstrated, magnet technology based on high-current REBCO cables for high-field accelerator magnet applications has yet to be established. We developed a two-layer canted cosθ dipole magnet with an aperture of 70 mm using 30 m long commercial Conductor on Round Core (CORC ® ) wires. The 3.1 mm diameter CORC ® wire contained 16 commercial REBCO tapes with a 30 $μ$m thick substrate. The magnet was tested at 77 and 4.2 K. It generated a peak dipole field of 1.2 T with 4.8 kA at 4.2 K with neither thermal runaway nor training. Reasonable geometric field quality and strong magnetization-current effects with multipole decay were observed. Our work demonstrated a feasible high-temperature superconducting magnet technology as a first step toward a new accelerator magnet paradigm that will enable high-field inserts for next-generation circular colliders and stand-alone magnets that can operate over a wide temperature range for a broad range of applications.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2016

Present Status and Recent Developments of the Twisted Stacked-Tape Cable Conductor

Here we discuss how the high magnetic field performance of a 40-tape twisted stacked-tape cable (TSTC) conductor made of 4-mm-width 0.1-mm-thick REBCO tapes was successfully tested. The critical current was 6.0 kA, with the n-value of 35, at 4.2 K with a background field of 17 T. No cyclic load effect was observed between 10 and 17 T with the maximum Lorentz load of 102 kN/m. Various issues, such as sample length, nonuniformity of termination resistances, and soldered joint of a coated tape cable, with regard to a TSTC conductor are discussed. Large-scale conductor designs of various scalable TSTC conductors are discussed, taking into account current densities and stabilizers.

2G cable↗
DOE OSTI2021

Investigation of HTS Twisted Stacked-Tape Cable (TSTC) Conductor for High-Field, High-Current Fusion Magnets

The critical currents of a twisted single-tape were measured at 4.2 K in fields up to 17 T. It was confirmed that the critical current of a twisted-tape was similar to that of a flat tape in c-axis fields. Based on the single-tape critical-currents, a 40-tape (4-mm width) twisted stacked-tape cable (TSTC) conductor was experimentally evaluated at fields up to 17 T at 4.2 K. It was found that the Lorentz load degradation of the TSTC conductor was negligible at the end of a cyclic test. The TSTC cabling method has been considered to be suitable for developing a high-field high-current REBCO conductor for magnet applications as well as power transmission cables. A method to fabricate the inner legs of a D-shape toroidal field coil using a TSTC conductor has been discussed. This method allows the conductor to properly resist the transverse Lorentz load and mitigate ac loss issues by adopting a parallel-HTS-tape flat cable configuration where necessary.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2017

Investigation of HTS Twisted Stacked-Tape Cable (TSTC) Conductor for High-Field, High-Current Fusion Magnets

Here, the critical currents of a twisted single-tape were measured at 4.2 K in fields up to 17 T. It was confirmed that the critical current of a twisted-tape was similar to that of a flat tape in c-axis fields. Based on the single-tape critical-currents, a 40-tape (4-mm width) twisted stacked-tape cable (TSTC) conductor was experimentally evaluated at fields up to 17 T at 4.2 K. It was found that the Lorentz load degradation of the TSTC conductor was negligible at the end of a cyclic test. The TSTC cabling method has been considered to be suitable for developing a high-field high-current REBCO conductor for magnet applications as well as power transmission cables. A method to fabricate the inner legs of a D-shape toroidal field coil using a TSTC conductor has been discussed. This method allows the conductor to properly resist the transverse Lorentz load and mitigate ac loss issues by adopting a parallel-HTS-tape flat cable configuration where necessary.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2024

A Field Quality Modeling in Canted Cosine Theta Dipole Magnets Wound Using REBCO Cables

In accelerator magnets the magnetic field quality is an important parameter. Using REBCO tapes or cables in magnet windings affects the magnetic field quality because of a quite high magnetization generated by these conductors. In this paper we analyzed numerically (using FEM) an effect of various REBCO cables’ magnetization on the field quality of canted cosine theta (CCT) dipole magnets. The magnetic properties of the cables were taken from our measurements of their M (H) curves at 4.2 K and magnetic fields up to 12 T. Also, flux creep effects were measured and their effects on field quality analyzed. Here we present a modeling of a CCT magnet containing 1 dipole double layer wound using a CORC and STAR cable. To make the FEM modeling less computationally “expensive”, we modelled only a section of 10 turns of the magnet's central part and calculated b3 fields on a circle of 2/3 of the innermost layer center line. Special M (H) curves measured during various field cycles (the so called “pre-injection cycles”) are effective in decreasing b 3 fields of the magnets. Flux creep effects suppress the b 3 fields further. In conclusion, using these techniques b 3 fields less than 10 units can be achieved.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Final Report: Performance-structure characterization to improve REBCO Fusion conductor production at SuperPower

Several companies have used ReBCO tapes to make magnets operating at 20 K, at magnetic fields up to 20T suitable for plasma confining for controlled fusion applications. The transport properties of ReBCO conductors should be optimized for such conditions. NHMFL is one of the few laboratories where such tests can be accomplished. Recently, SuperPower Inc. came up with a new product, REBCO MOCVD HM tape, optimized for plasma confining applications. These HM tapes are designed to have increased critical currents at intermediate temperatures of 4.2K

36 MATERIALS SCIENCE↗
DOE OSTI2021

AC losses of Roebel and CORC ® cables at higher AC magnetic fields and ramp rates

We have measured ReBCO coated conductor-based conductor on round core (CORC ® ) and Roebel cables at 77 K in a spinning magnet calorimeter, which subjected the tapes in the samples to a radial magnetic field of 566 mT (peak) at frequencies up to 120 Hz (272 T s -1 , cyclic average) with an approximately sinusoidal waveform. The samples were oriented such that the field applied to the tapes within the cables was entirely radial, simplifying subsequent analysis. An expression for loss which included hysteretic, flux creep and eddy current losses was fit to both the CORC ® and the Roebel cables. This expression allowed easy comparison of the relative influence of eddy currents and flux creep (or power-law behavior) effects. The loss of both the CORC ® and Roebel cables measured here were seen to be essentially the sum of the hysteretic loss, flux creep effects, and the normal metal eddy current losses of the individual tapes. The losses of these cables were measured at high B × d B /d t with no coupling current loss observed under the present preparation conditions. The influence of flux creep effects on loss were not negligible. The losses of the CORC ® cable per meter of tape were seen to be reduced from the case of a flat tape because of the helical geometry of the tapes.

Physics↗
DOE OSTI2018

A Hybrid HTS/LTS Superconductor Design for High-Field Accelerator Magnets (Final Report)

This paper presents the design, construction, and test results of a hybrid dipole magnet. The inner coils were of second generation (2G) high-temperature superconductor (HTS) ReBCO tape and the outer coils were of low-temperature superconductor (LTS) Nb 3 Sn Rutherford cable. The HTS and LTS coils were independently powered and protected using different power supplies. The HTS coils were quenched many times with no degradation in performance observed. The hybrid field reached ~8.6 T, which is believed to be a record for a hybrid dipole. The maximum field was limited by the stable operation of the leads in the LTS coil at 8000 A. The HTS coils were independently ramped to 800 A, and the LTS coils to 10,000 A. With improved leads and instrumentation, this hybrid dipole is expected to produce over 13 T when the ReBCO tape in the HTS coil is aligned nearly parallel to the field. One major purpose of this program was to perform magnetization studies in the coils made with the HTS tape. Magnetization-induced field errors are expected to be small when the field is nearly parallel to the wide face of the tape. The magnetization measurements were performed at 77 K with the two racetrack coils in two orientations, with field predominantly either parallel or perpendicular to the wide face of the HTS tape. In addition, measurements were also performed at 4 K in different background fields provided by the outer Nb3Sn coils. This paper will summarize the magnetization measurements and present the quenching experience of the HTS coils in this hybrid magnet system.

99 GENERAL AND MISCELLANEOUS↗
DOE OSTI2019

Measurements of the Strain Dependence of Critical Current of Commercial REBCO Tapes at 15 T Between 4.2 and 40 K for High Field Magnets

Interest for high magnetic fields (>16 T) for applications in high energy physics (HEP) and fusion machines, requires the development of high current cables capable to withstand the large forces, mechanical and electromagnetic, experienced during manufacturing and operations. The critical current (I c ) of REBCO tapes depends on strain, magnetic fields, and operational temperatures. Understanding how these parameters affect the I c of the conductor will be critical to develop robust high-current REBCO cables. However, there are limited reports on the strain dependence of I c , in particular at high fields and elevated temperatures relevant for future high-field compact fusion reactor magnets. We present here I c of commercial REBCO tapes measured as a function of compressive and tensile strain (between -0.6% and +0.65%) at high magnetic fields (12 and 15 T) and different temperatures (within 4.2-40 K). Results at 4.2 and 20 K showed less than 5% reduction in the normalized I c at high strain, while a stronger strain dependence was observed at 40 K. Samples tested at 12 T and 4.2 K showed similar strain dependence as 15 T and 4.2 K. In all tested conditions, the tape experienced reversible I c reduction in both tension and compression. Finite element analysis was used to predict the residual thermal strain accumulated in the REBCO layer prior of testing to account for the effect of the cooldown. A method was also developed to account for the current sharing observed between the sample and the sample holder during the ramp of the current. Our results provide useful input for the development of high-field fusion and HEP magnets using REBCO conductors.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗