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Summary of Research Report

Ten papers, published in various publications, on buckling, and the effects of imperfections on various structures are presented. These papers are: (1) Buckling mode localization in elastic plates due to misplacement in the stiffner location; (2) On vibrational imperfection sensitivity on Augusti's model structure in the vicinity of a non-linear static state; (3) Imperfection sensitivity due to elastic moduli in the Roorda Koiter frame; (4) Buckling mode localization in a multi-span periodic structure with a disorder in a single span; (5) Prediction of natural frequency and buckling load variability due to uncertainty in material properties by convex modeling; (6) Derivation of multi-dimensional ellipsoidal convex model for experimental data; (7) Passive control of buckling deformation via Anderson localization phenomenon; (8)Effect of the thickness and initial im perfection on buckling on composite cylindrical shells: asymptotic analysis and numerical results by BOSOR4 and PANDA2; (9) Worst case estimation of homology design by convex analysis; (10) Buckling of structures with uncertain imperfections - Personal perspective.

Elishakoff, Isaac↗

Buckling Behavior of Conical-Cylindrical Shells and Design Considerations for Launch-Vehicle Applications

Traditionally, launch vehicles are constructed with a series of buckling-prone thin-walled cylindrical and conical shells, in which the buckling behavior of these shells has been well studied and buckling design guidance exists. Conical-cylindrical shell geometry is now being utilized for launch-vehicle stage adapters and payload adapters due to advances in manufacturing and numerical techniques, but there is no available buckling design guidance for this nontraditional combined geometry. In order to provide design recommendations, the buckling behavior and imperfection sensitivity of conical-cylindrical shells and how it differs from the conical and cylindrical components needs to be better understood. From this premise, it is possible to investigate whether or not the buckling knockdown factor guidelines for conical and cylindrical shells outlined in NASA SP-8019 and NASA SP-8007, respectively, are still applicable. The results in this paper will show that the current recommendations are not appropriate in some cases. In addition, it was observed that the large rotations and displacements near the transition between the cone and cylinder can have a larger effect on the buckling load than the presence of radial imperfections for conical-cylindrical shells, which is different than conical and cylindrical shells. More interesting is the fact that design modifications to increase the buckling capability of a conical-cylindrical shell such as adding reinforcement, which may add mass, will make the shell more sensitive to imperfections. The increased imperfection sensitivity may negate the increase in buckling capability that was thought to be achievable. In the end, it may be more beneficial to design a conical-cylindrical shell in which the buckling behavior is dominated by the more predictable geometric nonlinearity, which may lead to an overall lower buckling load, but a lower knockdown factor may be possible since it will not be as sensitive to the less-known radial imperfections.

Buckling↗

Buckling of structures; Proceedings of the Symposium, Harvard University, Cambridge, Mass., June 17-21, 1974

The papers deal with such topics as the buckling and post-buckling behavior of plates and shells; methods of calculating critical buckling and collapse loads; finite element representations for thin-shell instability analysis; theory and experiment in the creep buckling of plates and shells; creep instability of thick shell structures; analytical and numerical studies of the influence of initial imperfections on the elastic buckling of columns; mode interaction in stiffened panels under compression; imperfection-sensitivity in the interactive buckling of stiffened plates; buckling of stochastically imperfect structures; and the Liapunov stability of elastic dynamic systems. A special chapter is devoted to design problems, including the design of a Mars entry 'aeroshell', and buckling design in vehicle structures. Individual items are announced in this issue.

Budiansky, B.↗

TPSAS-NF1676L-26160-DND

The structural performance of two advanced composite tow-steered shells is assessed using experiments and analyses. The fiber angles vary continuously around the shell circumference, and one shell has all 24 tows applied during fabrication, while the second shell uses the fiber placement systems tow drop/add capability to achieve a uniform wall thickness. The shells are tested in compression, and their axial stiffnesses and buckling loads are estimated using linear finite element analyses. Scaled passenger and cargo door cutouts are machined into one side of each shell. Axial stiffnesses and buckling loads of the shells with cutouts are computed using linear finite element analyses. The retested shells carry over 90 percent of the axial stiffness, and 85 percent of the buckling loads, of the shells without cutouts. These small reductions demonstrate the potential of tow steering to mitigate adverse effects of cutouts on the structural performance. The good correlation between experimental buckling loads and linear buckling analyses noted here may result from their circumferential stiffness variation, reducing geometric imperfection sensitivity. Analysis models of both shells were evaluated without and with measured geometric imperfections superposed in different longitudinal orientations. Small variations in prebuckling stiffness and buckling load of the shells are observed.

K C Wu↗

A digital computer study of the buckling of shallow spherical caps and truncated hemispheres

A study of the buckling of thin shells was conducted using a digital computer program for the geometrically nonlinear analysis of arbitrarily loaded shells of revolution. The objective was an evaluation of the program's applicability to bifurcation buckling and imperfection sensitivity analysis. Clamped spherical caps under pressure loading and clamped truncated hemispheres under axial tension were investigated. Buckling loads were determined for axisymmetric and nearly axisymmetric loads and are compared with previously published analytical results based on geometric imperfections.

Stilwell, W. C.↗

Buckling Response of a Large-Scale, Seamless, Orthogrid-Stiffened Metallic Cylinder

Results from the buckling test of a compression-loaded 8-ft-diameter seamless (i.e., without manufacturing joints), orthogrid-stiffened metallic cylinder are presented. This test was used to assess the buckling response and imperfection sensitivity characteristics of a seamless cylinder. In addition, the test article and test served as a technology demonstration to show the application of the flow forming manufacturing process to build more efficient buckling-critical structures by eliminating the welded joints that are traditionally used in the manufacturing of large metallic barrels. Pretest predictions of the cylinder buckling response were obtained using a finite-element model that included measured geometric imperfections. The buckling load predicted using this model was 697,000 lb, and the test article buckled at 743,000 lb (6% higher). After the test, the model was revised to account for measured variations in skin and stiffener geometry, nonuniform loading, and material properties. The revised model predicted a buckling load of 754,000 lb, which is within 1.5% of the tested buckling load. In addition, it was determined that the load carrying capability of the seamless cylinder is approximately 28% greater than a corresponding cylinder with welded joints.

Rudd, Michelle Tillotson↗

Instabilities and phase transitions in architected metamaterials: a gradient-enhanced continuum approach

Architected metamaterials such as foams and lattices exhibit a wide range of properties governed by microstructural instabilities and emerging phase transitions. Their macroscopic response–including energy dissipation during impact, large recoverable deformations, morphing between configurations, and auxetic behavior–remains difficult to capture with conventional continuum models, which often rely on discrete approaches that limit scalability. In this work, we propose a nonlocal continuum formulation that captures both stable and unstable responses of elastic architected metamaterials. The framework extends anisotropic hyperelasticity by introducing nonlocal variables and internal length scales reflective of microstructural features. Local polyconvex free-energy models are systematically augmented with two families of non-(poly)convex energies, enabling both metastable and bistable responses. Implementation in a finite element framework enables solution using a hybrid monolithic–staggered strategy. Simulations capture densification fronts, forward and reverse transitions, hysteresis loops, imperfection sensitivity, and globally coordinated auxetic modes. Overall, this framework provides a robust foundation for accelerated modeling of instability-driven phenomena in architected metamaterials, while enabling extensions to anisotropic, dissipative, and active systems as well as integration with data-driven and machine learning approaches.

42 ENGINEERING↗

Dynamic buckling estimates.

Dynamic buckling of imperfection sensitive models, specifically cylindrical shells under axial compression

AXIAL COMPRESSION↗

Dynamic buckling estimates.

Dynamic buckling of imperfection sensitive models, specifically cylindrical shells under axial compression

AXIAL COMPRESSION↗

User document for computer programs for ring-stiffened shells of revolution

A user manual and related program documentation is presented for six compatible computer programs for structural analysis of axisymmetric shell structures. The programs apply to a common structural model but analyze different modes of structural response. In particular, they are: (1) Linear static response under asymmetric loads; (2) Buckling of linear states under asymmetric loads; (3) Nonlinear static response under axisymmetric loads; (4) Buckling nonlinear states under axisymmetric (5) Imperfection sensitivity of buckling modes under axisymmetric loads; and (6) Vibrations about nonlinear states under axisymmetric loads. These programs treat branched shells of revolution with an arbitrary arrangement of a large number of open branches but with at most one closed branch.

Cohen, G. A.↗