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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Photoelectrochemical Properties and Stability of Nanoporous p-Type LaFeO 3 Photoelectrodes Prepared by Electrodeposition

LaFeO 3 is a p-type oxide that has an ideal bandgap and band edge positions for overall solar water splitting. This study reports an electrochemical synthesis method to produce LaFeO 3 as a high surface area, nanoporous photocathode. The resulting electrode generated a photocurrent density of 0.1 mA/cm 2 at a potential as positive as 0.73 V vs. RHE for photoelectrochemical oxygen reduction with a photocurrent onset potential very close to its flatband potential of 1.45 V vs. RHE. Furthermore, without a protection layer it showed a stable photocurrent generation with no sign of photocorrosion. Due to the poor catalytic nature of the LaFeO 3 surface for water reduction, photocurrent obtained for water reduction was not substantial. Furthermore, its photostability and its ability to achieve a photovoltage for water reduction greater than 1.2 V encourage further studies on doping to enhance electron-hole separation as well as interfacing appropriate hydrogen evolution catalysts.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2017

Effect of post-deposition heat treatment on electrodeposited NiCoCrAlY coatings

An electrolytic process was utilised to fabricate NiCoCrAlY coatings, involving deposition of a composite coating consisting of the (Ni,Co) matrix and CrAlY particles, followed by a diffusion heat treatment to convert the composite coating to the desired NiCoCrAlY microstructure. This study focused on the effects of the post-deposition heat-treating conditions (temperature and atmosphere) on the final coating microstructure and composition. The (Ni,Co)–CrAlY composite coatings were heat-treated for 2 h at 1000, 1100 and 1200°C in vacuum and Ar, respectively. Phase constituents and concentrations of the major elements in the coating after heat treatment were examined. Vacuum heat treatment at temperatures ≥1100°C resulted in a significant decrease in Cr content at the coating surface due to Cr evaporation. Heat treatment at 1200°C also caused outward diffusion of Ti from the substrate alloy to the coating layer.

Zhang, L. Z.↗
DOE OSTI2017

Effect of indium concentration on electrochemical properties of electrode-electrolyte interface of CuIn{sub 1-x}Ga{sub x}Se{sub 2} prepared by electrodeposition

Highlights: • CIGS thin film was electrodeposited on a molybdenum (Mo) electrode from a non-pH buffered chloride-based electrolyte. • The electrodeposited time and the concentration of In{sup 3+} control the growth of CIGS thin film prepared in this electrodeposition system. • The kinetic of electrodeposition system was gradually dominated by the diffusion process with the electrodeposition time. - Abstract: In this study, the electrochemical impedance spectroscopy (EIS) technique was used to investigate the electrochemical behavior of the interface between the Mo electrode and the Cu-In-Ga-Se electrolyte. In this electrodeposition system, the main parameters include (1) various deposition times, and (2) the effect of In{sup 3+} concentration on the diffusion processes, electrical double layer, charge transfer resistance, and Warburg impedance. Experimental results revealed that the electrochemical kinetic behavior of CIGS thin film is strongly influenced by (1) the electrical double layer existing between the substrate, and (2) the electrolyte with different concentrations of In{sup 3+}. With an increase in the electrodeposition time, the kinetic behavior of this electrodeposition system was gradually dominated by the diffusion process rather than charge transfer process.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Metal Alloy ICF Capsules Created by Electrodeposition

Electrochemical deposition is an attractive alternative to physical vapor deposition and micromachining to produce metal capsules for inertial confinement fusion (ICF). Electrochemical deposition (also referred to as electrodeposition or plating) is expected to produce full-density metal capsules without seams or inclusions of unwanted atomic constituents, the current shortcomings of micromachine and physical vapor deposition, respectively. In this paper, we discuss new cathode designs that allow for the rapid electrodeposition of gold and copper alloys on spherical mandrels by making transient contact with the constantly moving spheres. Electrodeposition of pure gold, copper, platinum, and alloys of gold-copper and gold-silver are demonstrated, with nonporous coatings of >40 µm achieved in only a few hours of plating. The surface roughness of the spheres after electrodeposition is comparable to the starting mandrel, and the coatings appear to be fully dense with no inclusions. A detailed understanding of the electrodeposition conditions that result in different alloy compositions and plating rates will allow for the electrodeposition of graded alloys on spheres in the near future. Finally, this report on the electrodeposition of metals on spherical mandrels is an important first step toward the fabrication of graded-density metal capsules for ICF experiments at the National Ignition Facility.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Experimental Evaluation of Interfacial Bonding Strength Between 304 Stainless Steel Substrate and Electrodeposited Nickel Coating Using Mesoscale Mechanical Testing Methods

Electrodeposition is a commonly used method for depositing a metal layer on a metallic substrate, to provide a decorative finish or for functional purposes including wear and corrosion resistance. The interfacial bonding strength is a critical factor in determining the quality of electrodeposition, as it ensures the adhesion of the deposited layer to the substrate. Despite its importance, there has not previously been a suitable mechanical testing method to quantitatively characterize the bonding strength between the electrodeposited layers and the substrate, due to the high strength of the materials and to restrictions imposed by the geometry (due to the small thickness of the plating layer) to manufacture tensile bars. In this study, we introduce a novel mesoscale mechanical testing method to overcome these limitations. This technique was applied to assess the bonding strength between a 304 stainless steel (SS) substrate and electrodeposited nickel with three different plating formulae (nickel sulfamate, Watts bath, and hard nickel). The thickness of the pure nickel coatings achieved for each of the three electrolyte solutions was approximately 1 mm on each side of the substrate. Mesoscale tensile bars of 1 mm length were manufactured by a femtosecond laser, with the material interface at the center of the gauge section, and then tensile-tested with digital image correlation. Further, the results proved that the electrodeposition technique is able to produce a very high bonding strength that is close to the yield strength of both the substrate material and the electrodeposited nickel layer. Additionally, in the case of the Watts bath formula, the interfacial bonding strength between the SS 304 and electrodeposited nickel can exceed that of the nickel layer. This method is expected to be useful for quantifying the interfacial bonding strength in numerous applications.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Enabling practical nanoparticle electrodeposition from aqueous nanodroplets

The rapid rise of technology in the modern world has led to an increased demand for energy. Consequently, it is essential to increase the efficiency of current energy-producing systems due to the poor activity of their catalysts. Nanoparticles play a significant role in energy storage and conversion; however, electrodeposition of nanoparticles is difficult to achieve due to surface heterogeneities, nanoparticle diffusion layer overlap, and the inability to electrodeposit multi-metallic nanoparticles with stoichiometric control. These problems can be solved through nanodroplet-mediated electrodeposition, a technique where water nanodroplets are filled with metal salt precursors that form stable nanoparticles when they collide with a negatively-biased electrode. Further, this method has demonstrated control over nanoparticle size and morphology, displaying a wide variety of applications for the generation of materials with excellent catalytic properties. Historically, the cost of nanodroplet-mediated electrodeposition experimentation is prohibitive because practitioners use 0.1 M to 0.5 M tetrabutylammonium perchlorate (TBAP) dissolved in the oil phase (∼10 mL). Such high concentrations of electrolytes have been used to lower ohmic drop and provide ions to maintain charge balance during electrodeposition. Here, we show that supporting electrolyte is not necessary for the oil phase. In fact, one can use a suitable salt (such as lithium perchlorate) in the aqueous phase to achieve nanoparticle electrodeposition. This simple change, grounded in an understanding of ion transfer, drives down the cost per experiment by nearly three orders of magnitude, representing a necessary step forward in enabling practical nanoparticle electrodeposition from water nanodroplets. This approach is a promising procedure for future cost-effective energy conversion systems relying on electrocatalytic nanoparticles.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2016

Preparation of iridium targets by electrodeposition for neutron capture cross section measurements

Here, the preparation of 191 Ir and 193 Ir electrodeposits for neutron capture cross-section measurements at the detector for advanced neutron capture experiments located at the at Los Alamos Neutron Science Center is described. The electrodeposition of iridium in the desired thickness of 0.4–1 mg/cm 2 is challenging. Better yields and thicknesses were obtained using electrodeposition from isopropyl alcohol solutions than from ammonium sulfate solutions. 191 Ir and 193 Ir targets were initially prepared using the standard single-sided electrodeposition cell. Iridium electrodepositions using a double-sided electrodeposition cell were developed and were optimized, resulting in thick, uniform iridium deposits. LA UR 15-22475.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2020

Advanced Electrochemical Separations of Actinide/Fission Products via the Control of Nucleation and Growth of Electrodeposits. Final Report

This is the final report to the NEUP regarding the “Advanced Electrochemical Separations of Actinide/Fission products via the Control of Nucleation and Growth of Electrodeposits” project. This report describes the project activities conducted during the period October 01, 2016 through September 30, 2019. The report includes a brief statement of the project objectives and approach, followed by the details of the performed research activities and suggestion for the future work. It is well known that according to current knowledge the pyroprocessing of spent nuclear fuels invariably leads to the dendritic form of electrodeposits, which from technological point of view is undesirable for many reasons. The aim of this research was to study and preclude the formation of electrodeposits with dendritic morphology (of essential importance to FC-1 Program). This project is characterized with four novel study categories: (1) exploring electrodeposit morphology control by controlling the electrochemical deposition reaction rate, (2) the use of rotating disk electrode technique to distinguish the electrodeposition control modes (reaction rate vs. diffusion), (3) morphology studies of lanthanides (La) and actinides (U) in characteristic stages of nucleation and growth, (4) exploring the need for separation of electrochemical cell in compartments for cathodic and anodic reactions. All these study categories were applied on two distinct electrolyte systems (a) high temperature ionic liquids, i.e. molten LiCl-KCl salts, and (b) room temperature ionic liquids (compounds exclusively made of organic cations, and organic/inorganic anions). Because the quality (dense and smooth) of electrodeposits is a direct function of the electrochemical reduction rate (slower the better), the major expectation was that addition of organic molecules would provide the desired slowing down of electroreduction effect, avoiding the undesired dependence on mass transfer. What was learned is summarized in seven key areas.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2024

Molten Salt Electrodeposition: Review

Molten salt electrodeposition is the process of producing impressively dense deposits of refractory metals using the electrolysis of molten salts. However, predicting which electrochemical parameters and setup will best control different kinds of deposition (density, homogeneity, etc.) is an ongoing challenge, due to our limited understanding of the properties and mechanisms that drive molten salt electrodeposition. Because these advancements have been made rapidly and in different arenas, it is worth taking the time to stop and assess the progress of the field as a whole. These advancements have increasing relevance for the energy sector, the development of space materials and engineering applications. In this review, we assess four critical facets of this field: (1) how the current understanding of process variables enhances the electrodeposition of various molten salts and the quality of the resulting product; (2) how the electrochemical setup and the process parameters (e.g., cell reactions) are known to impact the electrodeposition of different metal coatings and refractory-metal coatings; (3) the benefits and drawbacks of non-aqueous molten salt electrodeposition, and (4) promising future avenues of research. The aim of this work is to enhance our understanding of the many procedures and variables that have been developed to date. The expectation is that this review will act as a stimulant, motivating scientists to delve further into the investigation of refractory-metal alloys by utilizing molten salt electrodeposition.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2023

Tungsten Electrodeposition

Tungsten is a refractory metal with a very high melting point (3422 °C), hardness (7.5 on Mohs hardness scale), and chemical resistance, making it useful in applications with extreme conditions. Electrodeposition is an attractive technique for coating metals because of its scalability and applicability to objects of intricate shape, though tungsten electrodeposition remains difficult. Some multi-step methods first coat either a sacrificial metal such as zinc or a layer of tungsten oxide which is then converted to metallic tungsten with WCl6 immersion (i.e. a redox replacement reaction) or heating in a reducing atmosphere, respectively. Single step deposition would save time and money, making it more viable on an industrial scale. Most reports detailing direct tungsten electrodeposition use molten salts which are energy intensive, hazardous, and difficult to maintain. Few reports have demonstrated single-step, low temperature electrodeposition deposition of tungsten in atmosphere. An article from 1931 reports successful metal tungsten electrodeposition from a highly basic sodium tungstate solution, though the authors reported very low current efficiency (<1%) and required heating to 80+ °C to obtain metallic films. This report outlines our attempts to electroplate tungsten from various solutions on different electrode materials, none of which succeeded. Our intent is to guide future researchers at Los Alamos National Laboratory that would attempt tungsten electrodeposition.

36 MATERIALS SCIENCE↗
DOE OSTI2019

The Structure Evolution Mechanism of Ni Films Depending on Hydrogen Evolution Property During Electrodeposition Process

Hydrogen evolution property is an important factor to regulate the surface structure of the electrodeposited Ni film. In this work, the dependence of current density on hydrogen evolution property is researched. The structure evolution mechanism of the Ni film depending on current density is analyzed in terms of the hydrogen evolution characteristic. It is found that the surface structure of the Ni film from compact to porous structure could be achieved by adjusting the electrodeposition current density. At low current density (less than 0.07 A cm{sup −2}), the current efficient of hydrogen evolution is very weak. Ni electrodeposition is the main reaction, so compact Ni film is formed. At high current density (higher than 0.3 A cm{sup −2}), hydrogen evolution reaction is enhanced with the increase of current density. At this time, there are plenty of bubbles which can act as templates. As a result, porous Ni film is electrodeposited. However, when the current density is lower than 0.7 A cm{sup −2}, dish-like pore with large diameter is formed due to the large break-off diameter and the long resident time of the hydrogen bubble. And honeycomb-like pore with small diameter is formed at current density larger than 1 A cm{sup −2}, because of reduced break-off diameter and resident time of the hydrogen bubble. Porous film with uniform structure is electrodeposited at 1 A cm{sup −2}, which possesses the higher catalytic activity for hydrogen evolution.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Electrodeposition and Characterization of Cr-MoS{sub 2} Composite Coatings

In this study, Cr-MoS{sub 2} composite coatings were electrodeposited from conventional Cr{sup +6} baths containing different amounts of MoS{sub 2} particles and various types of surfactant (cationic and anionic). The effect of bath chemical composition on the coatings properties like their microstructure, morphology, chemical composition, corrosion behavior, surface roughness and microhardness was investigated using x-ray diffraction, scanning electron microscopy (SEM), energy-dispersive x-ray analysis, potentiodynamic polarization, electrochemical impedance spectroscopy, surface profilometry and Vickers microhardness measurement techniques, respectively. The results showed that incorporation of MoS{sub 2} particles into the composite coatings is very limited and Cr matrix with very low crystallinity will be electrodeposited at various experimental conditions. The presence of MoS{sub 2} particles in the bath (up to an optimum value) leads to the formation of the composite coatings with lower surface roughness values than that of conventional chromium coating. Although more MoS{sub 2} particles will be incorporated into the electrodeposits when the solid content of the bath increases, chromium cannot be electrodeposited from baths containing high amounts of MoS{sub 2} particles. Application of cationic surfactant promotes incorporation of particles into the Cr metallic matrix. Moreover, the presence of surfactant in the bath results in the formation of coatings with less microcracks. All the composite coatings have more hardness values than that of conventional chromium coating; maximum hardness is attributed to the coatings that were electrodeposited from baths containing no surfactant. The corrosion test results revealed that the smooth coatings containing more MoS{sub 2} particles and less microcracks exhibit more corrosion resistance than the other ones.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Fabrication of high quality copper indium disulphide absorbers by bell-like wave modulated electrodeposition

Highlights: • Cu/In bilayer was fabricated by BMSMW deposition technique. • High quality CIS film was successfully fabricated. • A preferable ratio of Cu:In:S close to 1:1:2 was approached. • The SPV response as high as 6 mV was achieved. - Abstract: High-quality CuInS{sub 2} (CIS) thin films have been fabricated by sulfurization of electrodeposited copper–indium bilayer. A novel bell-like wave modulated square wave (BWMSW) electrodeposition technique is employed for the deposition of copper thin film. Three independent parameters (current or potential, frequency, duty cycle) are available for the BWMSW electrodeposition, which is different from the traditional electrodeposition technique with only one adjustable parameter (current or potential). The influences of deposition parameters such as frequency, duty cycle and the concentration of complexing agent are investigated. Benefited from the high quality copper film obtained by the BWMSW technique, the indium film is electrodeposited successfully on the copper layer to form a compact copper–indium alloy bilayer. After sulfurized at 600 °C for 60 min, the phase pure CIS film is obtained with better crystallinity. The structures, morphologies and optoelectronic properties of the CIS film are also characterized.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Epitaxial Metal Electrodeposition Controlled by Graphene Layer Thickness

Control over material structure and morphology during electrodeposition is necessary for material synthesis and energy applications. One approach to guide crystallite formation is to take advantage of epitaxy on a current collector to facilitate crystallographic control. Single-layer graphene on metal foils can promote “remote epitaxy” during Cu and Zn electrodeposition, resulting in growth of metal that is crystallographically aligned to the substrate beneath graphene. However, the substrate–graphene–deposit interactions that allow for epitaxial electrodeposition are not well understood. Here, we investigate how different graphene layer thicknesses (monolayer, bilayer, trilayer, and graphite) influence the electrodeposition of Zn and Cu. Scanning transmission electron microscopy and electron backscatter diffraction are leveraged to understand metal morphology and structure, demonstrating that remote epitaxy occurs on mono- and bilayer graphene but not trilayer or thicker. Density functional theory (DFT) simulations reveal the spatial electronic interactions through thin graphene that promote remote epitaxy. This work advances our understanding of electrochemical remote epitaxy and provides strategies for improving control over electrodeposition.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2025

Stable, Efficient Iron Electrodeposition via Anion-Directed Control of Fe(II) Coordination

Traditional steelmaking processes consume about 7% of the world’s energy supply, with reduction of iron oxides into iron via blast furnaces representing the most energy-demanding and capital-intensive step. To economize and modularize iron reduction processes, we aim to develop an electrodeposition technique to reduce aqueous iron ions to metallic iron. However, the hydrogen reduction reaction (HER) occurs at a more positive standard reduction potential than the iron reduction reaction. In addition, aqueous Fe(II) cations easily precipitate at mildly acidic conditions (pH ≥ 3), which limits the deposition efficiency and degrades deposit quality. To address these challenges, we first search for anions that have intermediate coordination strength with Fe(II) based on the hard-soft acid-base theory, trading a slightly more negative Fe(II) reduction potential for a considerably broader pH stability range. We select citrate with predicted intermediate coordination strength, in combination with more weakly coordinating anions (e.g., SO 4 2- , Cl - ) to control the coordination structure of Fe 2+ for improved electrolyte stability and electrodeposition behavior. We find that citrate coordination stabilizes Fe 2+ -based electrolytes at higher pH conditions (4.8–5.5), significantly extending their shelf life while also suppressing HER during Fe electrodeposition by orders of magnitude. To measure Faradaic efficiencies (FE), we developed a straightforward, titration-based methodology to quantify the amount of deposited iron regardless of the rate of concurrent HER. Although coordination between citrate and Fe 2+ decreases the reduction potential of Fe(II), high FE (≥98%) was achieved at 10 mA cm -2 . FE and achievable deposition rates are tunable by both concentration and the ratio of Fe 2+ to citrate. In all cases, Raman spectroscopy and X-ray diffraction (XRD) reveal that iron deposition in citrate-containing electrolytes suppresses iron oxide/hydroxide precipitation, in contrast to deposits generated in citrate-free electrolytes. Altogether, this work demonstrates that citrate-mediated anion coordination enables high-purity iron electrodeposition with increased FE, high current density, and improved electrolyte stability. This multi-anion coordination strategy provides a versatile framework for designing stable electrolyte and efficient metal electrodeposition.

coordination↗
DOE OSTI2019

Nucleation and Early Stage Growth of Li Electrodeposits

The morphologies metal electrodeposits adopt during the earliest stages of electrodeposition are known to play a critical role in the recharge of electrochemical cells that use metals as anodes. In this work, we report results from a combined theoretical and experimental study of the early-stage nucleation and growth of electrodeposited lithium at liquid-solid interfaces. The spatial characteristics of Lithium electrodeposits are studied via Scanning Electron Microscopy in tandem with Image analysis. Comparisons of Li nucleation and growth in multiple electrolytes provide a comprehensive picture of the initial nucleation and growth dynamics. We report that ion diffusion in the bulk electrolyte and through the Solid Electrolyte Interphase (SEI) formed spontaneously on the metal play equally important roles on Li nucleation and growth. Furthermore, we postulate that the underlying physics dictating bulk and surface diffusion are similar across a range of electrolyte chemistries and measurement conditions and that fluorinated electrolytes produce a distinct flattening of Li electrodeposits at low rates. These observations are rationalized using X-ray Photoelectron Spectroscopy (XPS), Electrochemical Impedance Spectroscopy (EIS), and contact angle goniometry to probe the interfacial chemistry and dynamics. Our results show that high interfacial energy and high surface ion diffusivity are necessary for uniform Li plating.

25 ENERGY STORAGE↗
DOE OSTI2019

Physical Orphaning versus Chemical Instability: Is Dendritic Electrodeposition of Li Fatal?

The dendritic electrodeposition of lithium, leading to physical orphaning and chemical instability, is considered responsible for the poor reversibility and premature failure of electrochemical cells that utilize Li metal anodes. Herein we critically assess the roles of physical orphaning and chemical instability of electrodeposited Li on electrode reversibility using planar and non-planar electrode architectures. The non-planar electrodes allow the morphology of electrodeposited Li to be interrogated in detail and in the absence of complications associated with cell stacking pressure. We find that physical orphaning is a key determinant of the poor reversibility of Li. We report further that fiber-like, dendritic electrodeposition is an intrinsic characteristic of Li —irrespective of the electrolyte solvent chemistry. With guaranteed electronic access to prevent physical loss, we finally show that a Li metal electrode exhibits high levels of reversibility (99.4% CE), even when the metal electrodeposits are in obvious, dendritic morphologies. We take advantage of these findings to create high-loading (7 mAh/cm 2 ) Li||LFP full cells with nearly unity N:P ratio and demonstrate that these cells exhibit good reversibility.

25 ENERGY STORAGE↗