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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Magnetic Properties of Cables with Meandering Wires through a Multipole-based Cable Braid Electromagnetic Penetration Model

In this paper, we employ our first principles multipole-based cable braid electromagnetic penetration model to evaluate the transfer inductance of cables exhibiting meandering wires. We concentrate on a cable structure with two wires, and consider the dependence on the transfer inductance as a function of braid angle and amplitude of the meandering. We compare the results from the first principles model to analytical estimations, confirming the accuracy and correctness of our model. In turn, this makes the multipole-based model readily available for the modeling of realistic cable geometries by accounting for the full dependence on the actual cable geometry.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Addendum to SAND2023-09604 Xyce lumped-element transmission line model verification to support Empire-Cable cable SGEMP analyses

This report supplements the Verification of Empire-Cable SAND report by expanding on the use of Xyce to simulate the coupling to a transmission line cable model. While Empire-Cable solves its governing equations on a high-order, finite-element mesh with an an implicit-in-time formulation, Xyce must use a first order graph for the circuit and explicit-in-time approach to be compatible with non-linear electrical device models. Thus, given the different solution methodologies in Xyce as compared to Empire-Cable, the convergence rates are expected to be different but the overall quality of the solution should be the same. The original four canonical problems studied in the Empire-Cable verification report are replicated here running in Xyce using transmission line modeling parameters from the verification report. Overall, agreement between the codes is excellent with Xyce’s convergence rates being limited mostly to first order due to the circuit network approximation of a transmission line being a first order approximation.

42 ENGINEERING↗
DOE OSTI2016

Dimensional changes of Nb 3 Sn Rutherford cables during heat treatment

In high field magnet applications, Nb 3 Sn coils undergo a heat treatment step after winding. During this stage, coils radially expand and longitudinally contract due to the Nb 3 Sn phase change. In order to prevent residual strain from altering superconducting performances, the tooling must provide the adequate space for these dimensional changes. The aim of this paper is to understand the behavior of cable dimensions during heat treatment and to provide estimates of the space to be accommodated in the tooling for coil expansion and contraction. In addition, this paper summarizes measurements of dimensional changes on strands, single Rutherford cables, cable stacks, and coils performed between 2013 and 2015. These samples and coils have been performed within a collaboration between CERN and the U.S. LHC Accelerator Research Program to develop Nb 3 Sn quadrupole magnets for the HiLumi LHC. The results are also compared with other high field magnet projects.

43 PARTICLE ACCELERATORS↗
DOE OSTI2016

Laboratory evaluation of distributed coaxial cable temperature sensors for application in CO 2 sequestration well characterization: Original Research Article: Laboratory evaluation of distributed coaxial cable temperature

Downhole monitoring plays a crucial part in a geological carbon dioxide (CO 2 ) sequestration project, especially in providing early warnings of failure. However, most downhole monitoring technologies are often low in spatial resolution and time-consuming, or expensive and have system longevity issues. To address this issue, a robust and cost-effective distributed coaxial cable Fabry-Perot interferometer-based temperature sensor is proposed for real-time downhole monitoring. The coaxial cable sensor (CCS) was made in house and tested using a high pressure high temperature (HPHT) testing apparatus to study the sensor accuracy, sensitivity, stability, and crosstalk effect in simulated downhole conditions. The laboratory test results indicate that the sensor can work under simulated downhole conditions of pressures up to 1000 psia and temperatures up to 110°C. At 1 ATM, the sensor has an accuracy of about 1%. At 1000 psia, the hysteresis phenomenon is observed, but it is reduced and tends to stabilize after repeated heating and cooling treatments. The pressure crosstalk effect was observed on the flexible cable sensor and minimized on the rigid cable sensor. The temperature and pressure range of the distributed CCS allows long-term in situ monitoring for a well depth up to 2500 feet, which would prove of great value in detecting temperature change associated with wellbore leakage that may lead to groundwater contamination.

54 ENVIRONMENTAL SCIENCES↗
NASA NTRS1978

Wide temperature range fiber optic cable: Cable design study

Factors considered in the design and fabrication of a single fiber optic cable intended for spacecraft applications in an environment of temperature extremes from -160 C to 125 C include: abrasion resistance, low temperature flexibility, small size, low weight, and overall temperature stability. Specific requirements were identified for fiber core and overall diameters, fiber loss and NA, and cable tensile load. The single fiber cable will be fabricated by using a chemical vapor step index fiber of .125 mm coated to .3 mm with RTV silicone and then extruded with a jacket of Teflon PFA to a diameter of .5 mm. Six yarns of 1420 denier unimpregnated Kevlar 49 with a helical lay of 1.3 inches will surround the jacketed fiber under an extrusion of PFA. The finished cable diameter will measure 1.8 mm, and the weight of one kilometer length will be approximately 4350grams.

Speed, E. U.↗
NASA NTRS1982

Effects of cable geometry and aircraft attitude on the accuracy of a magnetic leader cable system for aircraft guidance during rollout and turnoff

A theoretical analysis of a single wire magnetic leader cable system for aircraft rollout and turnoff guidance was performed to determine the errors produced by the leader cable installation geometry and aircraft attitude. It was found that errors in the measurement of lateral displacement from the cable are smaller than errors in the measurement of aircraft heading and that both errors are smallest at or near the cable.

Bundick, W. T.↗
DOE OSTI2012

Cost-Effective Cable Insulation: Nanoclay Reinforced Ethylene-Propylene-Rubber for Low-Cost HVDC Cabling

GENI Project: GE is developing new, low-cost insulation for high-voltage direct current (HVDC) electricity transmission cables. The current material used to insulate HVDC transmission cables is very expensive and can account for as much as 1/3 of the total cost of a high-voltage transmission system. GE is embedding nanomaterials into specialty rubber to create its insulation. Not only are these materials less expensive than those used in conventional HVDC insulation, but also they will help suppress excess charge accumulation. The excess charge left behind on a cable poses a major challenge for high-voltage insulation—if it’s not kept to a low level, it could ultimately lead the insulation to fail. GE’s low-cost insulation is compatible with existing U.S. cable manufacturing processes, further enhancing its cost effectiveness.

ARPA-E↗
DOE OSTI2025

A Finite Element Study of Stress Reduction Techniques in REBCO HTS Conductor on a Round Cable (CORC) Cable

ReBCO high-temperature superconducting (HTS) tape is critical for achieving the high magnetic fields needed in next-generation particle accelerators. Enhancing the mechanical performance of ReBCO tape increases its critical current by reducing internal stress, especially in the superconducting layer. A finite element study examined how copper layer properties affect stress in ReBCO conductor on a round core (CORC) cables. The cable was modeled as a doubly supported beam under uniform compressive stresses."cable was modeled as a doubly supported beam under uniform load to simulate bending. A staged modeling approach from a single tape to a six-layer stack enabled validation and efficient parameter studies. Increasing the yield strength and Young s modulus of the copper layers reduced peak stress in the ReBCO layer. These results support development of improved tape stacks for high-field accelerator magnets

Mueller, Scott [Northern Illinois U.]↗
NASA NTRS1972

Development of termination and utilization concepts for flat conductor cables. Volume 3: Cost study comparison, flat versus round conductor cable

A cost study comparing flat conductor cable (FCC) with small-gage wire (SGW) and conventional round conductor cable (RCC) is presented. This study was based on a vehicle wiring system consisting of 110,000 ft of conventional RCC equally divided between AWG sizes 20,22, and 24 using MIL-W-81044-type wire and MIL-C-26500 circular connectors. Basic cost data were developed on a similar-sized commercial jet airplane wiring system on a previous company R&D program in which advanced wiring techniques were carried through equivalent installations on an airplane mockup; and on data developed on typical average bundles during this program. Various cost elements included were engineering labor, operations (manufacturing) labor, material costs, and cost impact on payload. Engineering labor includes design, wiring system integration, wiring diagrams and cable assembly drawings, wire installations, and other related supporting functions such as the electronic data processing for the wiring. Operations labor includes mockup, tooling and production planning, fabrication, assembly, installation, and quality control cost impact on payload is the conversion of wiring system weight variations through use of different wiring concepts to program payload benefits in terms of dollars.

Source record↗
DOE OSTI2013

Performance Evaluation of K-DEMO Cable-in-conduit Conductors Using the Florida Electro-Mechanical Cable Model

The United States ITER Project Office (USIPO) is responsible for design of the Toroidal Field (TF) insert coil, which will allow validation of the performance of significant lengths of the conductors to be used in the full scale TF coils in relevant conditions of field, current density and mechanical strain. The Japan Atomic Energy Agency (JAEA) will build the TF insert which will be tested at the Central Solenoid Model Coil (CSMC) Test facility at JAEA, Naka, Japan. Three dimensional mathematical model of TF Insert was created based on the initial design geometry data, and included the following features: orthotropic material properties of superconductor material and insulation; external magnetic field from CSMC, temperature dependent properties of the materials; pre-compression and plastic deformation in lap joint. Major geometrical characteristics of the design were preserved including cable jacket and insulation shape, mandrel outline, and support clamps and spacers. The model is capable of performing coupled structural, thermal, and electromagnetic analysis using ANSYS. Numerical simulations were performed for room temperature conditions; cool down to 4K, and the operating regime with 68kA current at 11.8 Tesla background field. Numerical simulations led to the final design of the coil producing the required strain levels on the cable, while simultaneously satisfying the ITER magnet structural design criteria.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2014

New Technologies for Repairing Aging Cables in Nuclear Power Plants: M3LW-14OR0404015 Cable Rejuvenation Report

The goal of this project is to conceptually demonstrate techniques to repair cables that have degraded through subjection to long-term thermal and radiation exposure in nuclear power plants. In fiscal year 2014 (FY14) we focused on commercially available ethylene-propylene rubber (EPR) as the relevant test material, isolated a high surface area form of the EPR material to facilitate chemical treatment screening and characterization, and measured chemical changes in the material due to aging and treatment using Fourier Transform Infrared (FTIR) spectroscopy.

42 ENGINEERING↗
NASA NTRS1972

Development of termination and utilization concepts for flat conductor cables. Volume 1: Development of low profile flat conductor cable connecting device and permanent splice

The development of low-profile flat conductor cable (FCC) connecting device and FCC permanent splice methods are discussed. The design goal for the low-profile connecting device was to mate and unmate FCC harness to a typical spacecraft component with a maximum height of 3/8 in. The results indicate that the design, fabrication, and processing of the low-profile connecting device are feasible and practical. Some redesign will be required to achieve the goal of 3/8 in. Also, failures were experienced subsequent to salt spray and humidity exposure. Five different FCC permanent splice methods were considered. Subsequent to evaluation of these five methods, two design concepts were chosen for development tests.

Source record↗
DOE OSTI2016

Exfoliated YBCO filaments for second-generation superconducting cable

The second-generation high temperature superconductor (2G HTS) wire is the most enticing conductor for high-field magnets such as accelerator dipoles and compact fusion devices. The key element of the wire is a thin Y 1 Ba 2 Cu 3 O 7 (YBCO) layer deposited on a flexible metal substrate. The substrate, which becomes incorporated in the 2G conductor, reduces the electrical and mechanical performance of the wire. This is a process that exfoliates the YBCO layer from the substrate while retaining the critical current density of the superconductor. Ten-centimeter long coupons of exfoliated YBCO layers were manufactured, and detailed structural, electrical, and mechanical characterization were reported here. After exfoliation, the YBCO layer was supported by a 75 μ m thick stainless steel foil, which makes for a compact, mechanically stronger, and inexpensive conductor. The critical current density of the filaments was measured at both 77 K and 4.2 K. The exfoliated YBCO retained 90% of the original critical current. Similarly, tests in an external magnetic field at 4.2 K confirmed that the pinning strength of the YBCO layer was also retained following exfoliation.

2G conductors↗