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At least 37 records · Page 2

Analysis of X-33 Linear Aerospike Plume Induced Base-Heating Environment During Power-Pack Out

The objectives of this viewgraph presentation are to predict the following: (1) dual-engine base-heating at 57% PL at sea level, and (2) dual-engine base-heating during PPO at three ascent abort trajectories. A systematically anchored computational fluid dynamics and heat transfer three-dimensional transfer simulation is being used to study the effect of reduced power levels on base-heating environments during sea level testing and during PPO. Preliminary results show the following: (1) convective heating is higher for the 57% PL than for 100% PL on most of the pillows and flex seals during sea level testing; and (2) convective heating on pillows and flex seals on the 'off' engine side is higher than that on the 'on' engine side.

Wang, Ten-See

Preliminary base heating environments for a generalized ALS LO2/LH2 launch vehicle, appendix 1 and 2

A secondary objective of contract NAS8-39141 is to provide base heating assessments, as required, to support Advanced Launch System (ALS) preliminary launch vehicle and propulsion system design studies. The ALS propulsion systems integration working group meeting (No. 3) recently completed in San Diego, California, focused attention on the need for base heating environment determination to provide preliminary requirements for LO2/LH2 propulsion systems currently being considered for ALS. We were requested to provide these environments for a range of possible propellant mixture and nozzle area ratios. Base heating environments can only be determined as a function of altitude when the engine operating conditions and vehicle base region geometry (engine arrangement) are known. If time dependent environments are needed to assess thermal loads, a trajectory must also be provided. These parameters are not fixed at this time since the ALS configurations and propulsion operating conditions are varied and continue to be studied by Phase B contractors. Therefore, for this study, a generalized LO2/LH2 system was selected along with a vehicle configuration consisting of a seven-engine booster and a three-engine core. MSFC provided guidance for the selection. We also selected a limited number of body points on the booster and core vehicles and engines for the environment estimates. Environments at these locations are representative of maximum heating conditions in the base region and are provided as a function of altitude only. Guidelines and assumptions for this assessment, methodology for determining the environments, and preliminary results are provided in this technical note. Refinements in the environments will be provided as the ALS design matures.

Bender, Robert L.

Feasibility Study of SSTO Base Heating Simulation in Pulsed-Type Facilities

A laboratory simulation of the base heating environment of the proposed reusable Single-Stage-To-Orbit vehicle during its ascent flight was proposed. The rocket engine produces CO2 and H2, which are the main combustible components of the exhaust effluent. The burning of these species, known as afterburning, enhances the base region gas temperature as well as the base heating. To determine the heat flux on the SSTO vehicle, current simulation focuses on the thermochemistry of the afterburning, thermophysical properties of the base region gas, and ensuing radiation from the gas. By extrapolating from the Saturn flight data, the Damkohler number for the afterburning of SSTO vehicle is estimated to be of the order of 10. The limitations on the material strengths limit the laboratory simulation of the flight Damkohler number as well as other flow parameters. A plan is presented in impulse facilities using miniature rocket engines which generate the simulated rocket plume by electric ally-heating a H2/CO2 mixture.

Park, Chung Sik

An experimental investigation of base heating on typical Mars entry body shapes.

Hypersonic experiments on wire supported high angle blunt cones were conducted to determine the base heating characteristics. Heating distributions were obtained for several base configurations with variations in free stream Reynolds Number and gas composition. The dependence of the heating in the base region on angle of attack was also investigated. It was found that gas composition effects can be accounted for by comparison at equal Reynolds Number. Angle of attack effects can result in either increasing or decreasing base heating depending upon the location in the base region.

Zappa, O. L.

NLS base heating CFD analysis

Concerns raised over possible base heating effects on the National Launch System (NLS) 1.5 stage reference vehicle resulted in the use of CFD as a predictive analysis tool. The objective established was to obtain good engineering solutions to describe the base region flowfields at 10,000 ft and 50,000 ft altitudes. The Rockwell USA CFD code was employed with a zero-equation turbulence model and a four species, 1 step chemical kinetics package. Three solutions were generated for the specified altitudes on coarse and fine grids. CFD results show the base region flowfields to be highly three dimensional in character. At the 10,000 ft altitude, plumes contract soon after exiting the nozzles and do not interact with each other. No mechanism was identified for driving hot gas back into the base region and no significant amounts of hydrogen or water were found in the base region. Consequently, surface temperatures were all near the ambient level. At 50,000 ft, the nozzle exhaust plumes begin to interact, particularly those of the two inboard engines which are closer together. A small amount of hot gas is recirculated between the inboard nozzles near the nozzle exit plane. As a result, base region surface temperatures are slightly elevated, but still remain well within the design guideline of 1000 R.

Ascoli, Edward P.

Short Duration Base Heating Test Improvements

Significant improvements have been made to a short duration space launch vehicle base heating test technique. This technique was first developed during the 1960's to investigate launch vehicle plume induced convective environments. Recent improvements include the use of coiled nitrogen buffer gas lines upstream of the hydrogen / oxygen propellant charge tubes, fast acting solenoid valves, stand alone gas delivery and data acquisition systems, and an integrated model design code. Technique improvements were successfully demonstrated during a 2.25% scale X-33 base heating test conducted in the NASA/MSFC Nozzle Test Facility in early 1999. Cost savings of approximately an order of magnitude over previous tests were realized due in large part to these improvements.

Bender, Robert L.

Asymmetric Base-Bleed Effect on Aerospike Plume-Induced Base-Heating Environment During Power-Pack Out

A computational heat transfer design methodology was developed to study tbe dual-engine linear aerospike plume-induced base-heating environment during one power-pack out, in ascent flight. It includes a three-dimensional, finite volume, viscous, chemically reacting, and pressure-based computational fluid dynamics formulation, a special base-bleed boundary condition, and a three-dimensional, finite volume, and spectral-line-based weighted-sum-of-gray-gases absorption computational radiation heat transfer formulation. A separate radiation model was used for diagnostic purposes. The computational methodology was systematically benchmarked. in this study, near-base radiative heat fluxes were computed, and they compared well with those measured during static linear aerospike engine tests. The base-heating environment of 18 trajectory points secected from three power-pack out scenarios was computed. The computed asymmetric base-heating physics were analyzed. The power-pack out condition has the most impact on convective base heating when it happens early in flight. The soume of its impact comes from the asymmetric and reduced base bleed.

Wang, Ten-See

Asymmetric Base-Bleed Effect on Aerospike Plume-Induced Base-Heating Environment

A computational heat transfer design methodology was developed to study the dual-engine linear aerospike plume-induced base-heating environment during one power-pack out, in ascent flight. It includes a three-dimensional, finite volume, viscous, chemically reacting, and pressure-based computational fluid dynamics formulation, a special base-bleed boundary condition, and a three-dimensional, finite volume, and spectral-line-based weighted-sum-of-gray-gases absorption computational radiation heat transfer formulation. A separate radiation model was used for diagnostic purposes. The computational methodology was systematically benchmarked. In this study, near-base radiative heat fluxes were computed, and they compared well with those measured during static linear aerospike engine tests. The base-heating environment of 18 trajectory points selected from three power-pack out scenarios was computed. The computed asymmetric base-heating physics were analyzed. The power-pack out condition has the most impact on convective base heating when it happens early in flight. The source of its impact comes from the asymmetric and reduced base bleed.

Wang, Ten-See

Calculation of Shuttle Base Heating Environments and Comparison with Flight Data

The techniques, analytical tools, and experimental programs used initially to generate and later to improve and validate the Shuttle base heating design environments are discussed. In general, the measured base heating environments for STS-1 through STS-5 were in good agreement with the preflight predictions. However, some changes were made in the methodology after reviewing the flight data. The flight data is described, preflight predictions are compared with the flight data, and improvements in the prediction methodology based on the data are discussed.

Greenwood, T. F.

Experimental Studies of Radiative Base Heating of a Jovian Entry Model

To verify the validity of the theoretical predictions of Park on radiative base heating rates, two types of models are tested in the absence of ablation in shock tube flows which simulate the Jovian entry environments. The radiative fluxes are measured by pyroelectric radiometers imbedded in the models in a stream consisting of 10% hydrogen in a bath of either neon or argon. In addition, time-resolved photographs are taken to obtain information on the structure of base flows needed in Park's theory. The experimental data show that the radiative base heat fluxes are significant fractions of the radiative fluxes at the front stagnation point, the ratio being dependent upon Mach number and the configuration of the models. When the effects of the model geometry and Mach number are accounted for, the present experimental results agree with the theoretical predictions of Park.

Shirai, Hiroyuki

Analysis of Aerospike Plume Induced Base-Heating Environment

Computational analysis is conducted to study the effect of an aerospike engine plume on X-33 base-heating environment during ascent flight. To properly account for the effect of forebody and aftbody flowfield such as shocks and to allow for potential plume-induced flow-separation, thermo-flowfield of trajectory points is computed. The computational methodology is based on a three-dimensional finite-difference, viscous flow, chemically reacting, pressure-base computational fluid dynamics formulation, and a three-dimensional, finite-volume, spectral-line based weighted-sum-of-gray-gases radiation absorption model computational heat transfer formulation. The predicted convective and radiative base-heat fluxes are presented.

Wang, Ten-See

Analysis of Linear Aerospike Plume Induced X-33 Base Heating Environment

Computational analysis is conducted to study the effect of an linear aerospike engine plume on the X-33 base-heating environment during ascent flight. To properly account for the freestream-body interaction and to allow for potential plume-induced flow-separation, the thermo-flowfield of the entire vehicle at several trajectory points is computed. A sequential grid-refinement technique is used in conjunction with solution-adaptive, patched, and embedded grid methods to limit the model to a manageable size. The computational methodology is based on a three-dimensional, finite-difference, viscous flow, chemically reacting, pressure-based computational fluid dynamics formulation, and a three-dimensional, finite-volume, spectral-line based weighted-sum-of-gray-gases absorption, computational radiation heat transfer formulation. The computed forebody and afterbody surface pressure coefficients and base pressure characteristic curves are compared with those of a cold-flow test. The predicted convective and radiative base-heat fluxes, the effect of base-bleed, and the potential of plume-induced flow separation are presented.

Wang, Ten-See

Space Launch System Base Heating Test: Sub-Scale Rocket Engine/Motor Design, Development & Performance Analysis

ATA-002 Technical Team has successfully designed, developed, tested and assessed the SLS Pathfinder propulsion systems for the Main Base Heating Test Program. Major Outcomes of the Pathfinder Test Program: Reach 90% of full-scale chamber pressure Achieved all engine/motor design parameter requirements Reach steady plume flow behavior in less than 35 msec Steady chamber pressure for 60 to 100 msec during engine/motor operation Similar model engine/motor performance to full-scale SLS system Mitigated nozzle throat and combustor thermal erosion Test data shows good agreement with numerical prediction codes Next phase of the ATA-002 Test Program Design & development of the SLS OML for the Main Base Heating Test Tweak BSRM design to optimize performance Tweak CS-REM design to increase robustness MSFC Aerosciences and CUBRC have the capability to develop sub-scale propulsion systems to meet desired performance requirements for short-duration testing.

Mehta, Manish