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At least 343 records · Page 19

Acoustical levitation for space processing

It is pointed out that many space-manufacturing processes will require the manipulation of weightless molten material within a container in such a way that the material does not touch the container wall. A description is given of an acoustical method which can be used for the positioning and shaping of any molten material including nonconductors such as glasses. The new approach makes use of an acoustical standing wave which is excited within an enclosure or resonator.

Wang, T. G.↗

Convection effects on Skylab experiments M551, M552, and M553, phase C report

This report described an analysis of Skylab Experiments M551 (Metals Melting), M552 (Exothermic Brazing), and M553 (Sphere Forming). The primary objective is the study of convection in the molten metals and their attendant solidification theory. Particular attention is given to clarifying the effects of reduced gravity on molten metal flow and solidification. Based on an analysis of physical forces and solidification theory expected for ground-based and Skylab processing, low-g variations were predicted for each experiment. A comparison was then made with the Skylab results available to date. Both metallurgical analyses of other investigators and movies of ground-based and Skylab samples were utilized. Several low-g variations in Skylab processed materials were successfully predicted based on expected variations in physical forces and fluid convection. The same analysis also successfully predicted several features in the Skylab-processed materials which were identical to terrestrially-processed materials. These results are summarized in the conclusion section for each experiment.

Bourgeois, S. V.↗

Results from the Apollo passive seismic experiment

Recent results from the Apollo seismic network suggest that primitive differentiation occurred in the outer shell of the moon to a depth of approximately 300 km; and the central region of the moon is presently molten to a radius of between 200 and 300 km. If early melting to a depth of 300 to 400 km was a consequence of accretional energy, very short accretion times are required. The best model for the zone of original differentiation appears to be a crust 40 to 80 km thick, ranging in composition from anorthositic gabbro to gabbro; overlying an ultramafic cumulate (olivine-pyroxene) about 250 km thick. The best candidate for the molten core appears to be iron or iron sulphide. A new class of seismic signals has recently been identified that may correspond to shallow moonquakes. These are rare, but much more energetic than the more numerous, deep moonquakes.

Lathum, G.↗

The evolution of the moon and the terrestrial planets

The thermal evolutions of the Moon, Mars, Venus and Mercury are calculated theoretically starting from cosmochemical condensation models. An assortment of geological, geochemical and geophysical data are used to constrain both the present day temperatures and the thermal histories of the planets' interiors. Such data imply that the planets were heated during or shortly after formation and that all the terrestrial planets started their differentiations early in their history. The moon, smallest in size, is characterized as a differentiated body with a crust, a thick solid mantle and an interior region which may be partially molten. Mars, intermediate in size, is assumed to have differentiated an Fe-FeS core. Venus is characterized as a planet not unlike the earth in many respects. Core formation has occurred probably during the first billion years after the formation. Mercury, which probably has a large core, may have a 500 km thick solid lithosphere and a partially molten core if it is assumed that some heat sources exist in the core.

Toksoez, M. N.↗

Exploring the cell: Sodium (beta-alumina) cupric chloride - Aluminum chloride - Sodium chloride between 136 and 200 C

Experiments were done with a molten-salt catholyte (initially CuCl2 in AlCl3-NaCl) separated from molten Na by beta alumina. The open-circuit reduction potentials were 4.3 and 3 volts for Cu++ and Cu+, respectively. High polarization and nonrechargeability characterized the cell's operation. The cell's ohmic resistance during discharge was higher than what would be expected from only the ionic resistance of the beta-alumina.

Miller, R. O.↗

On the cooling of the moon by solid convection

If a molten, or partially molten, lunar core exists at present, constraints would be placed on the viscosity of the solid mantle and the distribution of radioactive heat sources. Models in which the heat sources have been concentrated near the surface would rapidly solidify if the effective viscosity did not exceed 10 to the 22nd power sq cm/sec. Retention of most of the heat sources throughout the mantle would permit present day solid convection to occur without cooling the core.

Cassen, P. M.↗

Skylab M551 metals melting experiment

The objectives of the M551 Metals Melting Experiment were to: (1) study behavior of molten metal, (2) characterize metals melted and solidified in the low gravity space environment compared to one-gravity of earth, and (3) determine feasibility of joining metals in space. The experiment used the electron beam (EB) and chamber of the M512 apparatus to make a dwell puddle and a melt in a rotating disc of varying thickness. Hence, the EB performed cut-through, full and partial penetration melts, in addition to a resolidified button. The three disc materials were aluminum 2219-T87, 304 stainless steel, and pure tantalum to provide a wide range of density and melting conditions. Observations to date include the proof that EB welding, cutting, and melting can be done successfully in low gravity. Earlier, some welding authorities had postulated that without gravity the EB would force the molten puddle out of contact. However, the experiment proved that surface tension forces predominate. From the viewpoint of cast-solidification, small, equiaxed grains in Skylab specimens compared to large, elongated grains in ground based specimens were observed. The former are thought to be associated with constitutional supercooling and nucleation where the latter are associated with dendritic solidification. In further support of the more equiaxed grain growth in Skylab, symmetric subgrain patterns were frequently observed where there was much less symmetry in ground based specimens.

Poorman, R. M.↗

Space processing float zone thermal analysis

Thermal analysis (BETA) computer program adaptations were prepared to analyze phase change histories in crystal specimens. The first program (BETA-CYL) treats right circular cylinder configurations and the second, more general, program (BETA-BOR) treats a generalized body-of-revolution configuration. A series of computer runs were made for silicon material to determine boundary conditions which produce flat solidification interfaces while, at the same time, minimizing peak temperatures in the molten zone. Flat solidification interfaces are a goal believed by some investigators to be required to produce high quality semiconductor materials. The thermal effects of convection in a molten zone were examined and found to be negligible in comparison to the conduction heat transfer of the melt.

Pogson, J. T.↗

Thermodynamic property determination in low gravity

Techniques for determining heat capacities and other properties of molten metals were investigated and critically evaluated. Precisely determining heat capacities calorimetrically in space poses several problems. The weight of a drop calorimeter block along with the necessity of obtaining a large number of data points tend to make traditional approaches appear infeasible. However, for many substances exhibiting sufficiently high thermal conductivities and with known emissivities, it appears possible to investigate their properties by observing the rate of cooling of a levitated sphere which is initially at a uniform temperature above the melting point. A special advantage of the levitation method is that considerable supercooling is expected, making the study of the heat capacities of molten metals both above and below their melting points possible.

Margrave, J. L.↗

Method of growing composites of the type exhibiting the Soret effect

A predetermine amount of segregation is introduced into a molten sample of a composite that exhibits the Soret effect, such amount approximating the amount of segregation resulting from directional solidification of the sample. The molten sample is then directionally solidified starting at the end opposite the end richer in the constituent that would migrate toward the cooler part of a liquid solution of the composite maintained in a temperature gradient. Since solidification commences at the end deficient in such constituent, its migration toward the interface between the solid and liquid during the solidification will compensate for the deficiency, yielding a more homogeneous product.

Bhat, B. N.↗

Metal melting, joining, and alloying under weightlessness

During the Skylab mission experiments were conducted concerning the influence of weightlessness on molten metals and the solidification process. It was found that the absence of gravity-induced thermal convection and sedimentation modified the properties of the bulk melt. A metals melting experiment was conducted to study the behavior of metal melted by an electron beam and to evaluate the feasibility of joining metals in space. An exothermic brazing experiment investigated the spreading, mixing, and capillary flow of molten braze material. The containerless melting and solidification of small samples of several metals was studied in another experiment. A description is also given of a study of the directional solidification of solid solution alloys.

Snyder, R. S.↗

Acoustic energy shaping

A suspended mass is shaped by melting all or a selected portion of the mass and applying acoustic energy in varying amounts to different portions of the mass. In one technique for forming an optical waveguide slug, a mass of oval section is suspended and only a portion along the middle of the cross-section is heated to a largely fluid consistency. Acoustic energy is applied to opposite edges of the oval mass to press the unheated opposite edge portions together so as to form bulges at the middle of the mass. In another technique for forming a ribbon of silicon for constructing solar cells, a cylindrical thread of silicon is drawn from a molten mass of silicon, and acoustic energy is applied to opposite sides of the molten thread to flatten it into a ribbon.

Wang, T. G.↗

Results from the Apollo passive seismic experiment

Recent results from the Apollo Seismic Network suggest that primitive differentiation occurred in the outer shell of the moon to a depth of approximately 300 km and the central region of the moon is presently molten to a radius of between 200 and 300 km. If early melting to a depth of 300 to 400 km was a consequence of accretional energy, very short accretion times are required. It was shown that the best model for the zone of original differentiation is a crust 40 to 80 km thick, ranging in composition from anorthositic gabbro to gabbro, and overlying an ultramafic cumulate about 250 km thick. The best candidate for the molten core appears to be iron or iron sulphide. A new class of seismic signals recently were identified that may correspond to shallow moonquakes. These are rare, but much more energetic than the more numerous, deep moonquakes.

Latham, G.↗

Development and evaluation of die materials for use in the growth of silicon ribbons by the inverted ribbon growth process, task 2, LSSA project

Silicon sessile drop experiments were performed on a variety of commercially available refractory carbides, nitrides, oxides, and borides to examine the potential of these materials for applications involving either direct contact with molten silicon or as substrates for CVD coatings in the fabrication of dies and crucibles for containing molten silicon. Simultaneous experiments were also conducted with CVD layers of SiC, Si3N4, and SiOxNy. Silicon nitride layers, deposited with NH3:SiH4 ratios ranging from 100:1 down to 5:1, were examined in sessile drop experiments to determine if the layers are degraded as a result of using lower reagent ratios. Preliminary experiments were undertaken on the stability of CVD Si3N4 near the melting point of silicon. Silicon ribbon segments were grown from vitreous carbon dies which had been coated with CVD Si3N4. Depending upon the purity of the die materials, ribbon resistivity values up to 40 Omega cm were obtained.

Duffy, M. T.↗

Low cost silicon solar array project silicon materials task

A program was established to develop a high temperature silicon production process using existing electric arc heater technology. Silicon tetrachloride and a reductant will be injected into an arc heated mixture of hydrogen and argon. Under these high temperature conditions, a very rapid reaction is expected to occur and proceed essentially to completion, yielding silicon and gaseous sodium chloride. Techniques for high temperature separation and collection of the molten silicon will be developed using standard engineering approaches, and the salt vapor will later be electrolytically separated into its elemental constituents for recycle. Preliminary technical evaluations and economic projections indicate not only that this process appears to be feasible, but that it also has the advantages of rapid, high capacity production of good quality molten silicon at a nominal cost.

Source record↗

Planetary magnetism and the interiors of the moon and Mercury

Various theories regarding lunar and Mercurian magnetic properties are discussed in terms of the thermal evolutions of these bodies. In particular, the extinct dynamo, the primordial field of external origin, local mechanisms, and the active dynamo hypotheses are reviewed. The theory involving magnetization by an internal dynamo is applied to Mercury, noting that it implies the existence of a molten metallic core, or shell. Possible sources of the energy required for core differentiation are discussed, including accretional heating, long-lived radioactive isotopes, and other radioactive heat sources. Thermal processes which might keep the core molten are suggested along with processes permitting the flow of heat through the mantle. Conclusions suggested by the dynamo hypothesis are reviewed in terms of current models of the thermal evolution of Mercury and the moon.

Cassen, P.↗

Global seismic effects of basin-forming impacts

A Lagrangian computer program is used to study the effects of large impacts on planetary surfaces. More specifically, the global seismic effects for cratering energies of 10 to the 24th and 10 to the 25th J between the Copernicus and Imbrium lunar events are investigated. The phenomenologies for assumed solid and molten planetary interiors are compared. The main results of this investigation are: (1) far-field effects are found to be largely independent of cratering mechanisms, (2) antipodal seismic effects, which are of substantial magnitude, are greatly enhanced by focusing, (3) the most violent activity takes place at significant depth, (4) seismic effects are more pronounced for a molten planet than for a solid one, and (5) tensile failure may occur at depths of tens of kilometers beneath the antipode, or over the entire surface at shallower depths. These results suggest that the unusual terrains antipodal to large planetary basins may have been greatly modified by seismicity generated by the basin-forming impacts, and that the impacts may have brecciated the entire lithospheres of the terrestrial planets as the lithospheres formed and thickened

Hughes, H. G.↗

Thermal structure and kinematics of mid-oceanic ridge axis - Some implications to basaltic volcanism

Based on studies of ophiolitic complexes, a characterization of basaltic magmas at midocean ridges is proposed. A thin molten region about 3 km wide probably exists at the top of the magma chamber; primitive material enters the uppermost part of the chamber from below, and fractionated material is removed by the upward extrusion of dikes and settling of crystals to form a mush which probably fills the bulk of the chamber. The roof of the magma chamber is probably cooler than the melting temperature of primitive basalt. Secondary melts and the volume of the uppermost molten region are considered. Weaknesses along the line of dike intrusion and limited plating of material onto the roof of the chamber may restrict dike intrusion to the exceeding narrow zone inferred from ophiolitic complexes.

Sleep, N. H.↗