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At least 343 records · Page 19

Enhancing TREAT’s Pulsing Capabilities Using TREAT Upgrade Fuel

The Transient Reactor Test Facility (TREAT) at Idaho National Laboratory is an air-cooled, thermal, heterogeneous facility used to test reactor materials in simulated accident conditions by inducing fission heating with intense neutron pulses. TREAT operated from 1959 until 1994 with the primary goal of testing fast reactor fuels and was brought back online in 2017 to re-establish DOE's nuclear fuels transient testing capabilities. Beginning in the late 1970s, Idaho National Laboratory worked in conjunction with other organizations to increase TREAT's capability for in-pile testing. While these upgrades had not been implemented by the time the reactor was put into standby mode, new assemblies and graphite-urania fuel blocks with increased uranium concentrations had already been designed and fabricated. This project, as part of Idaho National Laboratory's Department of Reactor Physics, modeled the TREAT Upgrade (TU) fuel assemblies in MCNP and implemented them in an existing TREAT model. Calculations were performed using INL's high performance computer to find a critical combination of TU and standard fuel and this geometry's excess reactivity. Future work will include calculating a power coupling factor in the experiment, determining power peaking factors throughout the core, and assessing how much reactivity would be added by replacing the Inconel-625 cladding with silicon carbide.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Enhancing TREAT's pulsing abilities using TREAT upgrade fuel. SULI Intern Report

The Transient Reactor Test Facility (TREAT) at Idaho National Laboratory is an air-cooled, thermal, heterogeneous facility used to test reactor materials in simulated accident conditions by inducing fission heating with intense neutron pulses. TREAT operated from 1959 until 1994 with the primary goal of testing fast reactor fuels and was brought back online in 2017 to re-establish DOE’s nuclear fuels transient testing capabilities. Beginning in the late 1970s, Idaho National Laboratory worked in conjunction with other organizations to increase TREAT’s capability for in-pile testing. While these upgrades had not been implemented by the time the reactor was put into standby mode, new assemblies and graphite-urania fuel blocks with increased uranium concentrations had already been designed and fabricated. This project, as part of Idaho National Laboratory’s Department of Reactor Physics, modeled the TREAT Upgrade (TU) fuel assemblies in MCNP and implemented them in an existing TREAT model. Calculations were performed using INL’s high performance computer to find a critical combination of TU and standard fuel and this geometry’s excess reactivity. Future work will include calculating a power coupling factor in the experiment, determining power peaking factors throughout the core, and assessing how much reactivity would be added by replacing the Inconel-625 cladding with silicon carbide.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

The Development of Catalysts for Upgrading of Pyrolysis Vapor for Refinery Feedstocks and Intermediates: Cooperative Research and Development, CRADA Number CRD-12-00497 (Final Report)

Fast pyrolysis of biomass with vapor phase upgrading (VPU) can produce refinery feedstocks or intermediates that can meet the Department of Energy’s goal of cost-competitive hydrocarbon fuels by 2017. A key technical barrier for this technology is the lack of selective, cost effective catalysts that can produce high yields of fuel-appropriate hydrocarbons from the pyrolysis vapors. In overcoming this barrier, it will be important to engage leading catalyst development companies to devote their resources and expertise to the development of these materials. Thus, we propose a Cooperative Research and Development Agreement (CRADA) between the National Renewable Energy Laboratory (NREL), a world leader in biomass pyrolysis research and Johnson Matthey (JM), a world leader in the production of advanced catalyst materials to develop and test novel catalysts for efficient VPU. Through its Intercat Inc. subsidiary in Savannah, Ga., Johnson Matthey is internationally recognized as a leader in zeolite-based vapor phase upgrading in refinery duties and an emerging developer of biomass conversion technologies. The research and development efforts described in the proposed work will build upon existing collaborations between NREL and JM and play to the strengths of both institutions. NREL will analyze the composition of pyrolysis vapors as an input to catalyst design, screen and test catalysts, characterize the resulting oil and conduct techno-economic analysis. Catalyst samples will be produced and funded by JM. JM will design and synthesize catalysts, characterize fresh and used catalysts and develop catalyst supports needed to achieve commercially meaningful lifetimes. The project will span catalyst development and testing from the fundamental stage using quantum mechanical modeling and chemical reaction analysis to catalyst screening to integrated pilot studies.

09 BIOMASS FUELS↗

Design of the Trigger Interface and Distribution Board for CEBAF 12 GeV Upgrade

The design of the Trigger Interface and Distribution (TID) board for the 12 GeV Upgrade at the Continuous Electron Beam Accelerator Facility (CEBAF) at TJNAL is described. The TID board distributes a low jitter system clock, synchronized trigger, and synchronized multi-purpose SYNC signal. The TID also initiates data acquisition for the crate. With the TID boards, a multi-crate system can be setup for experiment test and commissioning. The TID board can be selectively populated as a Trigger Interface (TI) board, or a Trigger Distribution (TD) board for the 12 GeV upgrade experiments. When the TID is populated as a TI, it can be located in the VXS crate and distribute the CLOCK/TRIGGER/SYNC through the VXS P0 connector; it can also be located in the standard VME64 crate, and distribute the CLOCK/TRIGGER/SYNC through the VME P2 connector or front panel. It initiates the data acquisition for the front crate where the TI is positioned in. When the TID is populated as a TD, it fans out the CLOCK/TRIGGER/SYNC from trigger supervisor to the front end crates through optical fibres. The TD monitors the trigger processing on the TIs, and gives feedback to the TS for trigger flow control. Field Programmable Gate Arrays (FPGA) is utilised on TID board to provide programmability. The TID boards were intensively tested on the bench, and various setups.

CEBAF upgrade↗

Start-to-End Optics Validation of FFA-Based Energy Upgrade to CEBAF

This project will thoroughly validate the optics for a proof-of-principal, proposed FFA-based energy upgrade for CEBAF. This upgrade consists of CBETA-like FFA arcs in place of the highest-energy recirculating arcs in the machine, allowing for several more passes through the linacs. This should enable a highest beam energy of 20-24 GeV. This LDRD project will include Start-to-End (S2E) optics and beam dynamics simulations, beam loss and power deposition, and indicate requirements for updates to diagnostics.

43 PARTICLE ACCELERATORS↗

Providence Performing Arts Center (PPAC): Energy Efficient Upgrades

The Energy Efficient Upgrades project at the Providence Performing Arts Center represents a significant investment in modernizing infrastructure, enhancing performance capabilities and improving visitor experience, all while promoting sustainability. The project’s primary goals included the installation of building-wide WIFI coverage, replacement of the outdated theatrical lighting system with energy-efficient alternatives, upgrades to the telephone systems and enhancements to the internal sound systems, both backstage and in the lobby.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Thermal Analysis to Calculate the Vessel Temperature and Stress in Alcator C-Mod Due to the Divertor Upgrade

Alcator C-Mod is planning an upgrade to its outer divertor. The upgrade is intended to correct the existing outer divertor alignment with the plasma, and to operate at elevated temperatures. Higher temperature operation will allow study of edge physics behavior at reactor relevant temperatures. The outer divertor and tiles will be capable of operating at 600oC. Longer pulse length, together with the plasma and RF heat of 9MW, and the inclusion of heater elements within the outer divertor produces radiative energy which makes the sustained operation much more difficult than before. An ANSYS model based on ref. 1 was built for the global thermal analysis of C-Mod. It models the radiative surfaces inside the vessel and between the components, and also includes plasma energy deposition. Different geometries have been simulated and compared. Results show that steady state operation with the divertor at 600oC is possible with no damage to major vessel internal components. The differential temperature between inner divertor structure, or "girdle" and inner vessel wall is ~70oC. This differential temperature is limited by the capacity of the studs that hold the inner divertor backing plates to the vessel wall. At a 70oC temperature differential the stress on the studs is within allowable limits. The thermal model was then used for a stress pass to quantify vessel shell stresses where thermal gradients are significant.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Biomethanation to Upgrade Biogas to Pipeline Grade Methane

NREL is working closely with DOE, Electrochaea GmbH, and Southern California Gas Company (SoCalGas) to reduce costs of a biomethanation process capable of megawatt-scale deployment that upgrades organic biogas waste streams to produce pipeline quality renewable natural gas (RNG). Biomethanation is a two-step process using a single-celled methanogenic archaea that converts low-carbon low-cost hydrogen (H2) and waste carbon dioxide (CO2) to produce renewable methane (CH4). The process upgrades the biogenic CO2 - while allowing the CH4 to pass through - from biogas sources like dairies, wastewater treatment plants, and landfills. The CH4 produced is a drop-in direct replacement fuel and producers can participate in the growing number of carbon markets; like California's Low Carbon Fuel Standard and the Federal Renewable Fuel Standard. NREL and Argonne National Laboratory have completed a life cycle analysis using the GREET model to show that the biomethanation process produces RNG that is carbon negative even when H2 production via low-temperature water electrolysis is driven by the existing carbon intensity of California's electricity grid. And of course, even further carbon negative (-233 kg CO2e/kWh) when the electricity is produced from low-carbon sources like wind and solar. Leveraging lessons learned from operating SoCalGas' 700L 18-bar bioreactor system, NREL is designing and building a flexible RD&D platform that will enable field trials at biogas and other CO2 sources. A custom 16' long trailer will house a 20L 18-bar bioreactor, 3 - 25 kW proton exchange membrane electrolyzer, and dosing, thermal, and controls systems to support operations with only power, biogas, and water feedstocks required by the field locations. The end-of-project goal is to demonstrate pipeline quality RNG production (> 95% CH4, < 4% H2, <1% CO2, < 0.2% O2 and < 4 parts per million H2 sulfide) using real biogas feedstocks - thereby recycling both greenhouse gases for injection into the natural gas network or to be used onsite.

biogas upgrading↗

Engineering Upgrades to the Radionuclide Aerosol Sampler/Analyzer for the CTBT International Monitoring System

The Radionuclide Aerosol Sampler/Analyzer (RASA) is an automated aerosol collection and analysis system designed by Pacific Northwest National Laboratory in the 1990’s and is deployed in several locations around the world as part of the International Monitoring System (IMS) required under the Comprehensive Nuclear-Test-Ban Treaty (CTBT). The utility of such an automated system is the reduction of human intervention and the production of perfectly uniform results. However, maintainability and down time issues threaten this utility, even for systems with over 90% data availability. Engineering upgrades to the RASA are currently being pursued to address these issues, as well as Fukushima lessons learned. Current work includes a new automation control unit, and other potential improvements such as alternative detector cooling and sampling options are under review. This paper presents the current state of upgrades and improvements under investigation

Forrester, Joel B.↗

Tailoring olefin distribution via tuning rare earth metals in bifunctional Cu-RE/beta-zeolite catalysts for ethanol upgrading

Bioethanol to middle distillate technologies have offered a unique solution to produce renewable aviation fuel for decarbonizing the hard-to-electrify sectors. Here, we have developed the series of bimetallic Cu- and rare earth-containing (RE) Beta zeolite catalysts that yield high C 3+ alkene selectivity from ethanol upgrading (>80% selectivity at ~100% conversion, 623 K). The formation rates of butene isomers to C 5+ alkenes are linearly correlated with the strength of Lewis acidic RE identity, which follows the sequence of Yb 12 /Beta >Y 7 /Beta > Gd 12 /Beta > Ce 10 /Beta > La 12 /Beta. Rate measurements indicate that the RE selection plays the vital role in altering the rate of the key competitive reactions within the ethanol-to-alkenes reaction network, namely C 4 alcohol dehydration and C-C chain growth, which dictate alkene product distributions. Finally, these findings indicate a feasible and promising method for tailoring alkene product distributions from ethanol upgrading, which is of notable significance to the generation of renewable middle distillates.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Migration of Al within dealuminated beta extruded catalysts influences olefin distribution during ethanol upgrading

Zeolites serve as essential catalytic platforms for many industrial processes, including emerging ethanol-to-olefins (ETO) upgrading technologies. Although metal-loaded (Cu, Zn, Y) dealuminated beta (deAlBeta) zeolite powders are promising catalysts for direct ETO conversion with high selectivity to butene-rich C3+ olefins necessary for production of sustainable aviation fuels (SAF), development of these materials as shaped technical bodies through the incorporation of binders is required for scale-up and commercial viability. Here, we report the ethanol upgrading performance of Cu-Zn-Y/deAlBeta extruded catalysts formulated with either alumina or kaolin clay binders. Both extrudates exhibit high ethanol dehydration reactivity which competes with the initial ethanol dehydrogenation step in the direct ETO reaction network. Consequently, elevated selectivity to dehydration side products (ethylene, diethyl ether) at ∼100% ethanol conversion is observed on Cu-Zn-Y/deAlBeta extrudates compared to the powder catalyst, which inhibits production of desired C3+ olefins. Utilizing microscopy and spectroscopic characterizations, we attribute this to Al migration from binder to zeolite particles within the extrudates, thus re-aluminating the zeolite and generating Brønsted acid sites active for dehydration reactions. This work elucidates the effects of binder incorporation on ETO product distributions and emphasizes that binder selection must be carefully considered during design of extruded zeolite catalysts.

Jacobs, Hunter [ORNL] (ORCID:000000016190874X)↗

The impact of energy-efficiency upgrades and other distributed energy resources on a residential neighborhood-scale electrification retrofit

We report ambitious targets for carbon emissions reductions are highlighting new challenges for electrification strategies, leading to an increased focus on building load flexibility and energy management to complement the variability inherent in renewable energy generation. Over the next decade millions of existing homes could undergo electrification retrofits, and there is an urgent need to understand the potential impacts of electrifying major residential loads such as water and space heating on community load characteristics, resident energy bills, and the utility's distribution system. Behind-the-meter distributed energy resources (DERs), including efficiency measures, photovoltaics (PV), battery storage, managed electric vehicle (EV) charging, and controls such as home energy management systems (HEMS), can significantly alter a neighborhood's load profile and provide benefits to both the residents and the grid. We present a novel approach to characterizing the impact of a hypothetical neighborhood-scale residential retrofit program on individual homes' energy use profiles, associated utility bills, and the local distribution system. We modeled a mixed-fuel community of 30 single-family homes in Denver, Colorado, and compared the effects of retrofit scenarios ranging from conventional energy-efficiency upgrades to full electrification with and without more advanced DER technologies. We analyzed which packages of DERs most reliably enable demand flexibility in response to a time-of-use (TOU) rate for this and similar neighborhoods. Our buildings-to-grid co-simulation framework includes a generic secondary distribution feeder model to capture voltage profiles, transformer loading, and other grid impacts in each case. We also calculated the carbon emissions associated with energy use in the community. The methodology developed here can be broadly applied to community-scale beneficial electrification studies in other regions, climates, utility infrastructures, and building typologies to make specific, targeted recommendations based on quantified projections of energy demand in any given community. Our findings indicate that residential electrification can be achieved without negatively impacting the monthly utility bill, and that a combination of conventional energy-efficiency measures, PV, battery, controls, and managed EV charging to maximize a community's demand flexibility is a promising strategy. Adding DERs (especially PV) as part of efficient electrification produces much bigger savings than efficient electrification without DERs. A key barrier is that upgrades require upfront costs, and modest utility bill savings result in long payback periods.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Measuring bio-oil upgrade intermediates and corrosive species with polarity-matched analytical approaches

Integrating biofuels with conventional petroleum products requires improvements in processing to increase blendability with existing fuels. This work demonstrates analysis techniques for more hydrophilic bio-oil liquids that give improved quantitative and qualitative description of the total acid content and organic acid profiles. To protect infrastructure from damage and reduce the cost associated with upgrading, accurate determination of acid content and representative chemical compound analysis are central imperatives to assessing both the corrosivity and the progress toward removing oxygen and acidity in processed biomass liquids. Established techniques form an ample basis for bio-liquids evaluation. However, early in the upgrading process, the unique physical phases and varied hydrophilicity of many pyrolysis liquids can render analytical methods originally designed for use in petroleum-derived oils inadequate. In this work, the water solubility of the organic acids present in bio-oils is exploited in a novel extraction and titration technique followed by analysis on the water-based capillary electrophoresis (CE) platform. The modification of ASTM D664, the standard for Total Acid Number (TAN), to include aqueous carrier solvents improves the utility of that approach for quantifying acid content in hydrophilic bio-oils. Termed AMTAN (modified Total Acid Number), this technique offers 1.2% relative standard deviation and dynamic range comparable to the conventional ASTM method. Furthermore, the results of corrosion product evaluations using several different sources of real bio-oil are discussed in the context of the unique AMTAN and CE analytical approaches developed to facilitate those measurements.

09 BIOMASS FUELS↗

A cost–benefit framework to evaluate capacity upgrade options in overhead line transmission planning

This paper presents the methodology behind the new Reconductoring Economic and Financial Analysis (REFA) tool, an open-access software, used by transmission utilities to evaluate transmission capacity enhancement options. The proposed methodology is intended to be used in a new planning stage, after the capacity expansion and prior to the individual transmission project engineering, allowing capacity upgrade options (reconductoring, rebuild or voltage upgrade), and respective conductor selection, to be compared under the same economic basis. Furthermore, the REFA tool implements a methodology to rank project options and conductor types based on economic criteria, considering an approximation of the ampacity and sag constraints. Results, using 5 real transmission lines in the US, show that least-cost combinations of project and conductor types can be very diverse, which emphasizes the need for the proposed methodology and tool.

Advanced conductors↗

Upgrades of edge, divertor and scrape-off layer diagnostics of W7-X for OP1.2

In this work, Wendelstein 7-X (W7-X) is the world’s largest superconducting nuclear fusion experiment of the optimized stellarator type. In the first Operation Phase (OP1.1) helium and hydrogen plasmas were studied in limiter configuration. The heating energy was limited to 4 MJ and the main purpose of that campaign was the integral commissioning of the machine and diagnostics, which was achieved very successfully. Already from the beginning a comprehensive set of diagnostics was available to study the plasma. On the path towards high-power, high-performance plasmas, W7-X will be stepwise upgraded from an inertially cooled (OP1.2, limited to 80 MJ) to an actively cooled island divertor (OP2, 10 MW steady-state plasma operation). The machine is prepared for OP1.2 with 10 inertially cooled divertor units, and the experimental campaign has started recently.The paper describes a subset of diagnostics which will be available for OP1.2 to study the plasma edge, divertor and scrape-off layer physics including those already available for OP1.1, plus modifications, upgrades and new systems. In conclusion, the focus of this summary will be on technical and engineering aspects, like feasibility and assembly but also on reliability, thermal loads and shielding against magnetic fields.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Optimization of high heat flux components for DIII-D neutral beam upgrades

Upgrade of the DIII-D neutral beams leads to enhanced heat loads on many components, such as calorimeter, collimator, and pole shields which protect neutral beam magnets. Power increase from 2.6 MW to 3.2 MW per source leads to a normal heat flux loads of up to 55 MW/m2 for the calorimeter. The Princeton Plasma Physics Laboratory is responsible for the design and manufacturing of the upgrades of these components. Heat flux distribution on neutral beam components is very uneven and leads to significant thermal stresses. High heat flux density impact requires surface optimization to reduce surface heat flux projection, and avoid localized melting. Several new design features were introduced to accommodate increased heat loads, such as molybdenum inserts for the pole shields, two-dimensional shaping for the calorimeter, and three-dimensional shape optimization and replaceable copper inserts for the collimator. Also, all three components include an optimized cooling system design featuring peripheral cooling of copper components. The optimization process included applying analytical relations for the transient temperature distributions on the high heat flux components. These relations were confirmed by previous DIII-D experimental results. To confirm the designs, numerical simulations were performed. Results of the design optimization and numerical simulations will be presented.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Lignin extraction and upgrading using deep eutectic solvents

Deep eutectic solvents (DESs) are a class of green solvents exhibiting low vapor pressure, high thermal stability,low toxicity, and biodegradability. These features make them attractive solvents for lignocellulosic biomassprocessing, especially for lignin valorization. DESs not only solubilize lignin from lignocellulose biomass, butalso confer extracted lignin with properties favorable to its further upgrading. This review summarizes recentadvances in biomass fractionation using DESs for lignin extraction. It also covers lignin upgrading in DESs interms of depolymerization and functionalization. The challenges of tailoring lignin properties by DESs for differentvalorization routes are also discussed.

59 BASIC BIOLOGICAL SCIENCES↗

In-situ evaluation for upgrading of biomass over noble metal catalysts by isotopic tracing and NMR monitoring

One of the key challenges in studying the upgrading processes for the conversion of biomass is developing an understanding of the underlying conversion mechanism at the atomic scale. This study proposed an innovative high pressure in situ NMR monitoring approach for an isotopic traced upgrading process, which demonstrated a powerful capability to identify key products and provide insights into the reaction structure. The investigations for ring opening of two basic model compounds – methylcyclopentane (MCP) and cyclohexane (CH) on Ir, Pt, Ru and Pd/γ-Al 2 O 3 at 55 and 110 °C have been accomplished. For the study performed at 110 °C on Ir, Pt and Ru catalysts, the trend of H/D exchange rates were clearly dependent on the position on the ring with the highest exchange rate for the unhindered (or open side) and the lowest rate with the methyl group. However, Pd could perform almost equally efficient H/D exchanges for all sides, which may indicate that the “turnover” reactions could also occur on Pd. For both MCP and CH, Ru performed the most efficient H/D exchanges (C–H bond activation), and ring opened products were only observed with the Ru catalyst at 110 °C suggesting it is the most promising ring opening catalyst.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗