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At least 325 records · Page 18
All sourcesNASA NTRSDOE OSTI
NASA NTRS1982

Extended-performance 8-cm ion thruster operation

The performance of an 8-cm ion thruster has been extended to 32-mN thrust, 4062-s specific impulse, and 0.033-mN/W thrust-to-power ratio. The design of this thruster is similar to the IAPS (Ion Auxiliary Propulsion System), which has a performance of 5-mN thrust, 3500-s specific impulse, and 0.036-mN/W thrust-to-power ratio. The above level of extended performance has been achieved by increasing the discharge power, ion-beam accelerating voltage, and propellant flowrate, and by modifying the propellant-vapor injection, discharge-chamber magnetic-field strength, high-voltage insulators, and electron baffle. This paper describes results obtained in characterizing the extended-performance operation of both the unmodified thruster (i.e., in an IAPS-like configuration) and the modified thruster. Lifetime-estimating measurements for the modified thruster at extended-performance conditions are also presented.

Wessel, F. J.↗
NASA NTRS1984

Experimental investigation of the pulsed electrothermal (PET) thruster

Burton et al. (1982) have discussed the theory of the Pulsed Electrothermal (PET) thruster, a device which in principle can operate with 70 percent efficiency at a specific impulse of 1000 seconds and higher. It is pointed out that this level of performance would be particularly attractive for orbit raising of large satellites and other near-earth missions, which cannot be easily accomplished by chemical propulsion. The present investigation is concerned with two PET thruster operating modes. A PET thruster was built and tested on a thrust stand. Exhaust velocities for polyethylene propellant vary from 20 to 27 km/sec. Single pulse specific impulse and efficiency measurements based on ablated mass show a thruster efficiency of 37-56 percent in the time range from 1000 to 1750 seconds. It is believed that an improved design with a thruster efficiency in the range from 70 to 80 percent might be possible.

Burton, R. L.↗
NASA NTRS1984

Investigation of a pulsed electrothermal thruster system

The performance of an ablative wall Pulsed Electrothermal (PET) thruster is accurately characterized on a calibrated thrust stand, using polyethylene propellant. The thruster is tested for four configurations of capillary length and pulse length. The exhaust velocity is determined with twin time-of-flight photodiode stagnation probes, and the ablated mass is measured from the loss over ten shots. Based on the measured thrust impulse and the ablated mass, the specific impulse varies from 1000 to 1750 seconds. The thrust to power varies from .05 N/kW (quasi-steady mode) to .10 N/kW (unsteady mode). The thruster efficiency varies from .56 at 1000 seconds to .42 at 1750 seconds. A conceptual design is presented for a 40 kW PET propulsion system. The point design system performance is .62 system efficiency at 1000 seconds specific impulse. The system's reliability is enhanced by incorporating 20, 20 kW thruster modules which are fired in pairs. The thruster design is non-ablative, and uses water propellant, from a central storage tank, injected through the cathode.

Burton, R. L.↗
NASA NTRS1990

Bi-directional thruster development and test report

The design, calibration and testing of a cold gas, bi-directional throttlable thruster are discussed. The thruster consists of an electro-pneumatic servovalve exhausting through opposite nozzles with a high gain pressure feedback loop to optimize performance. The thruster force was measured to determine hysteresis and linearity. Integral gain was used to maximize performance for linearity, hysteresis, and minimum thrust requirements. Proportional gain provided high dynamic response (bandwidth and phase lag). Thruster performance is very important since the thrusters are intended to be used for active control.

Jacot, A. D.↗
NASA NTRS1990

5kW xenon ion thruster lifetest

This paper describes the results of the first lifetest of a high power ring-cusp ion thruster. A 30-cm laboratory model thruster was operated steady-state at a nominal beam power of 5kW on xenon propellant for approximately 900 hours. This test was conducted to identify life-limiting erosion mechanisms and thruster design modifications, and to demonstrate operation using simplified power processing. The results from this test are described including the conclusions derived from extensive post-test analyses of the thruster. Modifications to the thruster and ground support equipment, which have been incorporated to solve problems identified by the lifetest, are also described.

Patterson, Michael J.↗
NASA NTRS1990

High vacuum facility for hydrazine thruster testing

An ongoing modification is described of a large vacuum chamber to accommodate the ignition of an arcjet hydrazine thruster while maintaining a vacuum level of 1 x 10(exp -5) torr or less. The vacuum facility consists of a 20 ft stainless steel vacuum tank with an internal LN2 shroud, four 35 in. cryopumps and an 8 in. turbopump. To maintain a vacuum level of 1 x 10(exp -5) torr or less, 900 sq ft of liquid helium (LHe) shroud surface was installed to maintain the vacuum level and pumping requirements. A vacuum level of 1 x 10(exp -5) torr or less will allow the hydrazine thrust to exit the thruster nozzle and radiate into a space type environment so that the plume flow field can be analyzed and compared to the analytical model density distribution profile. Some other arcjet thruster characteristics measured are the electromagnetic interference (EMI) and exhaust contamination. This data is used to evaluate if the arcjet thruster with its high specific impulse in comparison to current chemical propulsion thruster can be used for the next generation of communication satellites.

Neary, Patrick F.↗
NASA NTRS1990

Characterization of Iridium Coated Rhenium Used in High-Temperature, Radiation-Cooled Rocket Thrusters

Materials used for radiation-cooled rocket thrusters must be capable of surviving under extreme conditions of high-temperatures and oxidizing environments. While combustion efficiency is optimized at high temperatures, many refractory metals are unsuitable for thruster applications due to rapid material loss from the formation of volatile oxides. This process occurs during thruster operation by reaction of the combustion products with the material surface. Aerojet Technical Systems has developed a thruster cone chamber constructed of Re coated with Ir on the inside surface where exposure to the rocket exhaust occurs. Re maintains its structural integrity at high temperature and the Ir coating is applied as an oxidation barrier. Ir also forms volatile oxide species (IrO2 and IrO3) but at a considerably slower rate than Re. In order to understand the performance limits of Ir-coated Re thrusters, we are investigating the interdiffusion and oxidation kinetics of Ir/Re. The formation of iridium and rhenium oxides has been monitored in situ by Raman spectroscopy during high temperature exposure to oxygen. For pure Ir, the growth of oxide films as thin as approximately 200 A could be easily detected and the formation of IrO2 was observed at temperatures as low as 600 C. Ir/Re diffusion test specimens were prepared by magnetron sputtering of Ir on Re substrates. Concentration profiles were determined by sputter Auger depth profiles of the heat treated specimens. Significant interdiffusion was observed at temperatures as low as 1000 C. Measurements of the activation energy suggest that below 1350 C, the dominant diffusion path is along defects, most likely grain boundaries, rather than bulk diffusion through the grains. The phases that form during interdiffusion have been examined by x ray diffraction. Analysis of heated test specimens indicates that the Ir-Re reaction produces a solid solution phase of Ir dissolved in the HCP structure of Re.

Stulen, R. H.↗
NASA NTRS1991

Diffusion mechanisms in Ir-coated Re for high-temperature, radiation-cooled rocket thrusters

Materials used for radiation-cooled rocket thrusters must be capable of surviving under extreme conditions of high temperatures and oxidizing environments. Thruster chambers were developed using chemical-vapor-deposited (CVD) Re coated with CVD Ir on the inside surface which is exposed to hot combustion gases. Ir serves as an oxidation barrier protecting the Re which maintains structural integrity at high temperatures. In order to predict and extend the performance limits of these Ir-coated Re thrusters, the diffusion kinetics of CVD materials at temperature are studied. Thruster end ring sections were examined using electron microprobe analysis both before and after exposure to high temperature vacuum environments. The resulting elemental maps for Re, Ir, and Mo in the near-surface region allow identification of diffusion mechanisms operating at these temperatures. Line scans for Ir and Re were fit using a diffusion model to extract relevant diffusion constants. The fastest diffusion process is seen to be grain boundary diffusion with Re diffusing down grain boundaries in the Ir overlayer. The measured dependence of the diffusion rate on temperature will allow prediction of operating lifetimes for these thrusters.

Hamilton, J. C.↗
NASA NTRS1992

Preliminary investigation of power flow and electrode phenomena in a multi-megawatt coaxial plasma thruster

The present report on preliminary results of theoretical and experimental investigations of power flow in a large, unoptimized, multimegawatt coaxial thruster evaluates the significance of these data for the development of efficient, megawatt-class magnetoplasmadynamic (MPD) thrusters. The good agreement obtained between thruster operational performance and model predictions suggests that ideal MHD processes, including those of a magnetic nozzle, play an important role in coaxial plasma thruster dynamics at power levels relevant to advanced space propulsion. An optimized magnetic nozzle design would aid the development of efficient, multimegawatt MPD thrusters.

Schoenberg, Kurt F.↗
NASA NTRS1992

Simulated mission testing and flight performance of a 0.2 lbf Magellan monopropellant thruster

Results are presented of laboratory tests and actual flight performance of a 0.2 lbf Magellan monopropellant thruster subjected to temperatures ranging from 120 to 150 deg C. The results of tests demonstrated that the thruster operated satisfactorily at temperatures up to and including 140 C (thruster performance at 150 C was inconsistent). Flight conditions and thruster performance were monitored during Orbital Transfer Maneuver One and Cycle-2 flights. It was found that, for a given amount of momentum removed during a spacecraft reaction wheel (RW) desaturation, the number of thruster pulses required to remove that RW momentum was exceedingly consistent.

Costanza, R. A.↗
NASA NTRS1992

MPD thruster technology

The topics are presented in viewgraph form and include the following: in house program elements; performance measurements; applied-field magnetoplasmadynamic (MPD) thruster performance scaling; MPD thruster technology; thermal efficiency scaling; anode fall voltage measurements; anode power deposition studies; MPD thruster plasma modeling; MPD thruster lifetime studies; and MPD thruster performance studies.

Myers, Roger M.↗
NASA NTRS1991

Thruster configurations for maneuvering heavy payloads

The cargo transfer vehicle (CTV) will be required to perform six degree of freedom (6DOF) maneuvers while carrying a wide range of payloads varying from 100,000 lbm to no payload. The current baseline design configuration for the CTV uses a forward propulsion module (FPM) mounted in front of the payload and the CTV behind the payload so that the center of gravity (CG) of the combined stack is contained between the thruster sets. This allows for efficient rotation and translations of heavy payloads in all directions; however, the FPM is a costly item, so it is desirable to find design solutions which do not require the FPM. This presentation provides an overview of the work performed in analyzing the FPM requirements for the CTV. Specifically, key issues related to thruster configuration requirements for operating the CTV without the FPM, throughout the 100,000 lbm payload to no payload range, will be highlighted. In this study, only the reaction control system (RCS) thruster configurations are considered and the orbit adjust engines are not addressed. An important output of this study is the viable alternative thruster configurations which eliminate the need for the FPM. Initial results were derived using analytical techniques and simulation analysis tools. Results from the preliminary analysis were used as inputs for our 6DOF simulation. The 6DOF simulation was used to validate our design guidelines and to verify the performance of the thruster configurations.

Tsugawa, Roy K.↗
NASA NTRS1993

Evaluation of externally heated pulsed MPD thruster cathodes

Recent interest in solar electric orbit transfer vehicles (SEOTV's) has prompted a reevaluation of pulsed magnetoplasmadynamic (MPD) thruster systems due to their ease of power scaling and reduced test facility requirements. In this work the use of externally heated cathodes was examined in order to extend the lifetime of these thrusters to the 1000 to 3000 hours required for SEOTV missions. A pulsed MPD thruster test facility was assembled, including a pulse-forming network (PFN), ignitor supply and propellant feed system. Results of cold cathode tests used to validate the facility, PFN, and propellant feed system design are presented, as well as a preliminary evaluation of externally heated impregnated tungsten cathodes. The cold cathode thruster was operated on both argon and nitrogen propellants at peak discharge power levels up to 300 kW. The results confirmed proper operation of the pulsed thruster test facility, and indicated that large amounts of gas were evolved from the BaO-CaO-Al2O3 cathodes during activation. Comparison of the expected space charge limited current with the measured vacuum current when using the heated cathode indicate that either that a large temperature difference existed between the heater and the cathode or that the surface work function was higher than expected.

Myers, Roger M.↗
NASA NTRS1994

Performance evaluation of the Russian SPT-100 thruster at NASA LeRC

Performance measurements of a Russian flight-model SPT-100 thruster were obtained as part of a comprehensive program to evaluate engineering issues pertinent to integration with Western spacecraft. Power processing was provided by a US Government developed laboratory power conditioner. When received the thruster had been subjected to only a few hours of acceptance testing by the manufacturer. Accumulated operating time during this study totalled 148 h and included operation of both cathodes. Cathode flow fraction was controlled both manually and using the flow splitter contained within the supplied xenon flow controller. Data were obtained at current levels ranging from 3 A to 5 A and thruster voltages ranging from 200 V to 300 V. Testing centered on the design power of 1.35 kW with a discharge current of 4.5 A. The effects of facility pressure on thruster operation were examined by varying the pressure via injection of xenon into the vacuum chamber. The facility pressure had a significant effect on thruster performance and stability at the conditions tested. Periods of current instabilities were noted throughout the testing period and became more frequent as testing progressed. Performance during periods of stability agreed with previous data obtained in Russian laboratories.

Sankovic, John M.↗
NASA NTRS1994

Stationary Plasma Thruster Plume Characteristics

Stationary Plasma Thrusters (SPT's) are being investigated for application to a variety of near-term missions. This paper presents the results of a preliminary study of the thruster plume characteristics which are needed to assess spacecraft integration requirements. Langmuir probes, planar probes, Faraday cups, and a retarding potential analyzer were used to measure plume properties. For the design operating voltage of 300 V the centerline electron density was found to decrease from approximately 1.8 x 10 exp 17 cubic meters at a distance of 0.3 m to 1.8 X 10 exp 14 cubic meters at a distance of 4 m from the thruster. The electron temperature over the same region was between 1.7 and 3.5 eV. Ion current density measurements showed that the plume was sharply peaked, dropping by a factor of 2.6 within 22 degrees of centerline. The ion energy 4 m from the thruster and 15 degrees off-centerline was approximately 270 V. The thruster cathode flow rate and facility pressure were found to strongly affect the plume properties. In addition to the plume measurements, the data from the various probe types were used to assess the impact of probe design criteria

Myers, Roger M.↗
NASA NTRS1994

Numerical Simulation of Cylindrical, Self-field MPD Thrusters with Multiple Propellants

A two-dimensional, two-temperature, single fluid MHD code was used to predict the performance of cylindrical, self-field magnetoplasmadynamic (MPD) thrusters operated with argon, lithium, and hydrogen propellants. A thruster stability equation was determined relating maximum stable J(sup 2)/m values to cylindrical thruster geometry and propellant species. The maximum value of J(sup 2)/m was found to scale as the inverse of the propellant molecular weight to the 0.57 power, in rough agreement with limited experimental data which scales as the inverse square root of the propellant molecular weight. A general equation which relates total thrust to electromagnetic thrust, propellant molecular weight, and J(sup 2)/m was determined using reported thrust values for argon and hydrogen and calculated thrust values for lithium. In addition to argon, lithium, and hydrogen, the equation accurately predicted thrust for ammonia at sufficiently high J(sup 2)/m values. A simple algorithm is suggested to aid in the preliminary design of cylindrical, self-field MPD thrusters. A brief example is presented to illustrate the use of the algorithm in the design of a low power MPD thruster.

Lapointe, Michael R.↗
NASA NTRS1994

Operating characteristics of the Russian D-55 thruster with anode layer

Performance measurements of a Russian engineering-model Thruster with Anode Layer (TAL) were obtained as part of a program to evaluate the operating characteristics of Russian Hall-thruster technology. The TAL model D-55 was designed to operate in the 1-2 kW power range on xenon. When received, the thruster had undergone only a few hours of acceptance testing by the manufacturer. Direct thrust measurements were obtained at a background pressure of 0.0003 Pa (2 x 10(exp -6) torr) at power levels ranging from 0.3 kW to 2.1 kW. At the nominal power level of 1.3 kW, a specific impulse level of 1600 s with a corresponding efficiency of 0.48 was attained. At all flow rates tested, the efficiency increased linearly with specific impulse until a maximum was reached, and then the efficiency leveled off. Increasing the anode flow rate shifted the efficiency upward, reaching 0.50 at 1850 s specific impulse. The thruster was equipped with inner and outer electromagnets which were isolated from the discharge and from each other. Variation of the magnetic field, obtained by changing the currents through the magnets, had little effect on performance, except at current levels below 70 percent of nominal. For a given operating condition, the performance was slightly affected by facility pressure. As the pressure was increased by a factor of thirty to 0.008 Pa (6 x 10(exp -5) torr), the current steadily increased by 4 percent, and the thrust increased by 2 percent. Performance comparisons were made with the Stationary Plasma Thruster, and the efficiency and specific impulse values were similar at power levels ranging from 0.9 kW to 1.5 kW. Endurance testing was not performed, and comparisons of lifetime were not made.

Sankovic, John M.↗
NASA NTRS1995

The 2.3 kW Ion Thruster Wear Test

A 30-cm diameter xenon ion thruster is under development at NASA to provide an ion propulsion option for auxiliary and primary propulsion on missions of national interest. Specific efforts include thruster design optimizations, component life testing and validation, and performance characterizations. Under this program, the ion thruster will be brought to engineering model development status. This paper describes the results of a 2.3-kW 2000-hour wear test performed to identify life limiting phenomena, measure the performance and characterize the operation of the thruster, and obtain wear, erosion, and surface contamination data. These data are being using as a data base for proceeding with additional life validation tests, and to provide input to flight thruster design requirements.

Parkes, James↗