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At least 325 records · Page 18

All sources NASA NTRS DOE OSTI

NASA NTRS1986

Combined bearing and bypass loading on a graphite/epoxy laminate

A combined experimental and analytical study was conducted to determine the behavior of a graphite/epoxy laminate subjected to combined bearing and bypass loading. Single-fastener quasi-isotropic specimens were loaded at various bearing-bypass ratios until damage was produced at the fastener hole. Damage-onset strengths and damage modes were then analyzed using local hole-boundary stresses calculated by a finite-element analysis. The tension data showed the expected linear interaction for combined bearing and bypass loading with damage developing in the net-section tension mode. However, the compression bearing-bypass strengths showed an unexpected interaction involving the bearing mode. Compressive bypass loads reduced the bearing strength by decreasing the bolt-hole contact arc and thus increasing the severity of the bearing loads. The bearing stresses at the hole boundary were not accurately estimated by superposition of the stress components for separate bearing and bypass loading. However, superposition produced reasonably accurate estimates for tangential stresses especially near the specimen net-section.

Crews, J. H., Jr.↗

NASA NTRS1987

More Durable Tracks for Heavy Vehicles

Tie bars instead of threaded fasteners make track throwing less likely. Proposed undercarriage for tank or bulldozer has flanged edges to prevent rocks and other road debris from getting caught in track drive and damaging or casting off track. Improved track has no threaded fasteners to be loosened by road shock and vibration. Continuous chain of floating guide bars articulated at web junctions. Pins replace bolted connections. Guide bars and flanges on vehicle keep out stones.

Collins, Earl R., Jr.↗

NASA NTRS1987

Spot Paint Sprayer

Proposed atomizing system applies paint to small areas or objects - typically nuts, bolts, or other fasteners on flat surfaces. System used in electronic and mechanical assemblies, where small parts coated but not reached by normal spraying techniques. Coverage expected more complete than that obtained by hand brushing. Paint applicator contains two chambers in which flow of air and atomized paint controlled to ensure complete coating of fastener. In electrostatic version, inner tube serves as one electrode, while object coated serves as other electrode.

Leifsen, J. Arthur↗

NASA NTRS1987

Economical Joint for Truss Structures

Mass-produced flat parts easily assembled. Joint for three-dimensional truss made of simple die-cutplates and inexpensive fasteners. Each truss joint consists of two identical interlocking plates bolted, welded, or glued together. Truss struts bolted to joint through holes in plate. Alternatively, ends of struts forked so that they slip over plates and fastened to them by bolts or pins.

Moore, Carleton J.↗

NASA NTRS1986

Combined bearing and bypass loading on a graphite/epoxy laminate

Crews, J. H., Jr.↗

NASA NTRS1991

LDEF mechanical systems

Following the Long Duration Exposure Facility (LDEF), the Systems Special Investigation Group (SIG) was involved in a considerable amount of testing of mechanical hardware flown on the LDEF. The primary objectives were to determine the effects of the long term exposure on: (1) mechanisms employed both on the LDEF or as part of individual experiments; (2) structural components; and (3) fasteners. Results of testing the following LDEF hardware are presented: LDEF structure, fasteners, trunnions, end support beam, environment exposure control cannisters, motors, and lubricants. A limited discussion of PI test results is included. The lessons learned are discussed along with the future activities of the System SIG.

Spear, Steve↗

NASA NTRS1989

Automated assembly in space

The installation of robots and their use of assembly in space will create an exciting and promising future for the U.S. Space Program. The concept of assembly in space is very complicated and error prone and it is not possible unless the various parts and modules are suitably designed for automation. Certain guidelines are developed for part designing and for an easy precision assembly. Major design problems associated with automated assembly are considered and solutions to resolve these problems are evaluated in the guidelines format. Methods for gripping and methods for part feeding are developed with regard to the absence of gravity in space. The guidelines for part orientation, adjustments, compliances and various assembly construction are discussed. Design modifications of various fasteners and fastening methods are also investigated.

Srivastava, Sandanand↗

NASA NTRS1990

An apparatus for bearing-bypass testing of bolted joints

A dual-control test system measuring the strength of graphite/epoxy specimens under tension and compression for a wide range of bearing-bypass load ratios is presented. The bearing-bypass strengths of single-fastener specimens are measured for damage onset and ultimate failure and are plotted against one another. The results indicate that an initiated damage grows to failure in the same mode for most cases. However, if the damage is initiated in the compression-reacted-bearing mode, the specimens fail in the offset-compression mode. It is concluded that this type of transition can occur in multi-fastener joints under compression and complicate the strength predictions.

Crews, J. H., Jr.↗

NASA NTRS1992

Preloading Collet Latch

Vibration-resistant fastener replaces pinned or threaded fastener. Collet latch preloads joined components. When mechanism fully locked, actuating lever 90 degrees from starting position and held by locking tab engaged in ratchet notch. Latch connected or disconnected almost instantly, without tools.

Wesselski, Clarence J.↗

NASA NTRS1991

Simplified computational methods for elastic and elastic-plastic fracture problems

This paper presents an overview of some of the recent (1984-1991) developments in computational/analytical methods in the mechanics of fracture: (i) analytical solutions for elliptical or circular cracks embedded in isotropic or transversely isotropic solids (the crack-plane being at an arbitrary angle to the axis of transverse isotropy), with crack-faces being subjected to arbitrary tractions; (ii) finite-element or boundary-element alternating methods for two- and three-dimensional crack problems; (iii) a "direct-stiffness" method for stiffened panels with flexible fasteners and with multiple cracks, using the alternating method; (iv) multiplesite-damage near a row of fastener holes; (v) analysis of cracks with bonded repair patches; (vi) methods for generation of weight-functions for 2- and 3-D crack problems, and (vii) domain-integral methods for elastic-plastic or inelastic crack mechanics.

Aging Aircraft↗

NASA NTRS1993

Spring-Tab Lock Washer

Improved spring-tab lock washer offers alternative to such positive-locking devices as cotter pins and lock wires and to conventional split-ring lock washers. Does not dig into fastened parts with sharp edges; less likely to inflict scratches causing cracks. Contains three winglike spring tabs and three alignment pips, pressed into mating dimples in surface of part to be fastened. Spring tabs on lock washer allow only clockwise rotation (tightening) of bolt or nut.

Finckenor, Jeff↗

NASA NTRS1993

Crushable Washers For Bolting Composite Panels

Crushable washers proposed for use in protecting composite-material (matrix/fiber) panels against overloads applied by nut-and-bolt fasteners. Intended for use at drilled holes, where strengths of composite panels reduced by exposure of ends of fibers. Washer consists of metal skin filled with microcapsules of epoxy resin and hardener. Alternatively, filled with fibers collapsing under given load. Crushing action simultaneously fractures microcapsules (if used), releasing components of epoxy. These components mix and fill bolthole and fiber-reinforcement interstices. Epoxy then hardens, locking fasteners in place.

Daech, Alfred F.↗

NASA NTRS1992

The mechanism of bolt loading

It is shown that the mechanism of bolt loading for preloaded fasteners can be effectively portrayed through simple spring models and some algebraic manipulations. Understanding schematically what is involved in such joints provides insight into the distribution of loads. The developed equations confirm that for both symmetric and nonsymmetric joints the loading plane factor and the stiffness factor directly affect the load seen in preloaded fasteners. The manner in which an external loading is transferred through the joint can be explained as energy dissipated in the various springs of both the abutment and the bolt itself.

Lee, H. M.↗

NASA NTRS1992

Structural verification for GAS experiments

The purpose of this paper is to assist the Get Away Special (GAS) experimenter in conducting a thorough structural verification of its experiment structural configuration, thus expediting the structural review/approval process and the safety process in general. Material selection for structural subsystems will be covered with an emphasis on fasteners (GSFC fastener integrity requirements) and primary support structures (Stress Corrosion Cracking requirements and National Space Transportation System (NSTS) requirements). Different approaches to structural verifications (tests and analyses) will be outlined especially those stemming from lessons learned on load and fundamental frequency verification. In addition, fracture control will be covered for those payloads that utilize a door assembly or modify the containment provided by the standard GAS Experiment Mounting Plate (EMP). Structural hazard assessment and the preparation of structural hazard reports will be reviewed to form a summation of structural safety issues for inclusion in the safety data package.

Peden, Mark Daniel↗

NASA NTRS1993

SRB frustrum 'smiley' cracking phenomenon study

The thermal protection system installed on the SRB frustrums incurs the formation of debonds between the MSA-2 TPS material and the substrate. The debonds can lead to surface penetrating cracks, called 'smileys' near sealed fasteners and other surface discontinuities. The study concluded that the 'smileys' were caused as the result of stress risers caused by excess fastener sealant (PR-1422) and weakly bonded surfaces. Once the debond occurs, 'smileys' form when the debond area is sufficiently large. The loading for the debond and 'smiley' formation is seen to be depressurization at the vacuum conditions near the end of powered boost. The porous nature of the MSA-2 material covered by a vapor barrier paint provides internal pressure loading of the MSA-2 material. Recommendations for eliminating the problem include elimination of excess PR-1422 sealant and improved attention to bonding surface preparation.

Cruse, Thomas A.↗

NASA NTRS1993

Connector systems for structures

A releasable coupling device for connecting two members to one another where a collet type fastener has normally retracted latching fingers insertable into a latching recess and a longitudinally movable expander for activating the fastener is described. The longitudinal movement is retained with a paraffin actuated system which can reset. The longitudinal movement of the expander in one direction is through a one way threaded ratchet system which provides an automatic locking action and the expander is movable in either direction by an independently operated threaded action.

Lupo, Christian↗

NASA NTRS1994

Design and simulation of EVA tools for first servicing mission of HST

The Hubble Space Telescope (HST) was launched into near-earth orbit by the Space Shuttle Discovery on April 24, 1990. The payload of two cameras, two spectrographs, and a high-speed photometer is supplemented by three fine-guidance sensors that can be used for astronomy as well as for star tracking. A widely reported spherical aberration in the primary mirror causes HST to produce images of much lower quality than intended. A Space Shuttle repair mission in January 1994 installed small corrective mirrors that restored the full intended optical capability of the HST. The First Servicing Mission (FSM) involved considerable Extra Vehicular Activity (EVA). Special EVA tools for the FSM were designed and developed for this specific purpose. In an earlier report, the details of the Data Acquisition System developed to test the performance of the various EVA tools in ambient as well as simulated space environment were presented. The general schematic of the test setup is reproduced in this report for continuity. Although the data acquisition system was used extensively to test a number of fasteners, only the results of one test each carried on various fasteners and the Power Ratchet Tool are included in this report.

Naik, Dipak↗

NASA NTRS1994

Split mandrel versus split sleeve coldworking: Dual methods for extending the fatigue life of metal structures

It is common practice to use split sleeve coldworking of fastener holes as a means of extending the fatigue life of metal structures. In search of lower manufacturing costs, the aerospace industry is examining the split mandrel (sleeveless) coldworking process as an alternative method of coldworking fastener holes in metal structures. The split mandrel process (SpM) significantly extends the fatigue life of metal structures through the introduction of a residual compressive stress in a manner that is very similar to the split sleeve system (SpSl). Since the split mandrel process is significantly less expensive than the split sleeve process and more adaptable to robotic automation, it will have a notable influence upon other new manufacture of metal structures which require coldworking a significant number of holes, provided the aerospace community recognizes that the resulting residual stress distributions and fatigue life improvement are the same for both processes. Considerable testing has validated the correctness of that conclusion. The findings presented in this paper represent the results of an extensive research and development program, comprising data collected from over 400 specimens fabricated from 2024-T3 and 7075-T651 aluminum alloys in varied configurations, which quantify the benefits (fatigue enhancement and cost savings) of automating a sleeveless coldworking system.

Rodman, Geoffrey A.↗