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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 325 records · Page 18

A modified sulfate process to lunar oxygen

A modified sulfate process which produces oxygen from iron oxide-bearing minerals in lunar soil is under development. Reaction rates of ilmenite in varying strength sulfuric acid have been determined. Quantitative conversion of ilmenite to ferrous sulfate was observed over a range of temperatures and concentrations. Data has also been developed on the calcination of by-product sulfates. System engineering for overall operability and simplicity has begun, suggesting that a process separating the digestion and sulfate dissolution steps may offer an optimum process.

Sullivan, Thomas A.↗

Wetting Characteristics of Immiscibles

Early microgravity experiments with immiscible alloys were usually carried out with the intent of forming dispersed microstructures. By processing under microgravity conditions, the main mechanism leading to gross phase separation could be eliminated. However, analysis of flight samples revealed a separated structure where the minor phase was present along the outer surface, while the major phase was present in the center. The Wetting Characteristics of Immiscibles (WCI) project, which flew aboard the USMP-4 (United States Microgravity Payload) mission in November of 1997, was designed to gain insight into the mechanisms causing segregation of these alloys. This investigation utilized an immiscible transparent organic alloy system and a transparent container in order to facilitate direct observation of the separation process. A range of immiscible alloy compositions was utilized in order to obtain variations in the minor and major phases present and observe the influence on the segregation processes. A small composition range was found where the minor liquid phase perfectly wet the cell gasket. Unexplained observations were made at the extremes of the composition range.

Andrews, J. B.↗

Review of Mercury in the SRS Tank Waste Storage and Treatment Processes for Applicability to Hanford Waste Processing

The Savannah River Site (SRS) and Hanford produced large quantities of plutonium and other radioisotopes. The separations processes recovered plutonium and produced large quantities of High- Level Waste (HLW) that accumulated at each site in large, underground storage tanks. SRS has been retrieving the stored HLW, pretreating the waste for immobilization, and immobilizing the waste in glass or grout waste forms since the mid-1990s. Treatment of the waste at Hanford is expected to start in the early 2020s. Mercury is present in both the SRS and Hanford tank waste. SRS has recently completed an evaluation of mercury speciation throughout the tank waste treatment and immobilization flowsheet. This study was reviewed to determine what information from the study can be applied to the Hanford tank waste treatment program.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Mo Recovery Updates and Physical Properties of Uranyl Sulfate Solutions

Argonne National Laboratory (Argonne) is assisting Morgridge Institute for Research (MIR) in their efforts to develop SHINE, which is an accelerator-driven process that will use a uranyl sulfate solution for the production of molybdenum-99 (Mo-99). An integral part of the process is the development of a plant-scale column for the separation and recovery of Mo-99. Argonne has collected data from batch studies and small-scale column experiments to input into VERSE (Versatile Reaction Separation), which was developed by Dr. Linda Wang at Purdue University, to design large-scale separation processes using data obtained on a much smaller scale. Plant-scale column designs have been generated for several different target solution configurations with uranium concentrations varying from 90 to 150 g-U/L; Mo concentrations ranging from 1.73 x 10 -3 to 3.55 x 10 -3 mM; and solution volumes varying between 142 and 395 L. Direct downscale column results confirm the validity of most of the plant-scale designs because typically less than 1% Mo is found in the effluent and 90–100 ± 5% Mo can be recovered under the appropriate stripping conditions.

Youker, Amanda J.↗

On prediction and discovery of lunar ores

Sampling of lunar material and remote geochemical, mineralogical, and photogeologic sensing of the lunar surface, while meager, provide first-cut information about lunar composition and geochemical separation processes. Knowledge of elemental abundances in known lunar materials indicates which common lunar materials might serve as ores if there is economic demand and if economical extraction processes can be developed, remote sensing can be used to extend the understanding of the Moon's major geochemical separations and to locate potential ore bodies. Observed geochemical processes might lead to ores of less abundant elements under extreme local conditions.

Haskin, Larry A.↗

Atomic scale understanding of organic anion separations using ion-exchange resins

A combination of ab initio and classical molecular dynamic simulations was used to explore the adsorption/desorption and diffusion characteristics of ion-exchange resins for extraction of organic anions in electrically-driven separation processes. We considered two classes of carboxylate mixtures that are commonly encountered in bioprocessing separations: a short chain fatty acid mixture (acetate/butyrate) and an aromatic mixture (ferulate/coumarate). The suitability of several resin materials including PFC100E, IRC86, PFA444 and IRA67 was interrogated. The decomposition of the interaction energies by the symmetry-adapted perturbation theory and the classical molecular dynamic simulations of organic diffusion together reveal that the geometries of the organic anions and the functional groups of the resins, as well as their Columbic interactions, are the controlling factors in the diffusion process of the organic compounds in these resins. Additionally, classical simulations also show that modifying the functionality of resin beads, the magnitude of electric fields, and the ratio of organic mixtures may provide an effective way to control the diffusion rate and obtain selective separation of these organic mixtures. Finally, a general suggestion for favorable separation conditions is summarized.

36 MATERIALS SCIENCE↗

Process evaluation and flowsheet development for the recovery of rare earth elements from coal and associated byproducts

Coal and coal byproducts produced annually contain enough rare earth elements (REEs) to meet current U.S. demand. Here, the REEs exist in the form of minerals, ion-exchanged elements associated with clays and chemically bonded elements within the organic coal matrix. Researchers at three universities have collaborated to evaluate the effectiveness of existing physical and chemical concentration processes for the recovery of the REEs. The efforts have found that physical separation processes can increase the total REE content in the thickener underflow material collected from a Central Appalachian coal cleaning facility from around 300 ppm to values greater than 17,500 ppm on an ash basis. Leaching followed by solvent extraction was found to be the most effective to recover the REEs from coarse middlings materials collected from multiple coal basins as indicated by recovery values exceeding 80%. Based on material characterization data and process evaluations conducted for several potential feed coal sources, economic recovery of the REEs will require byproduct production of both clean coal and REE concentrate using a process flowsheet that is unique for each source.

01 COAL, LIGNITE, AND PEAT↗

A periodic freshwater patch detachment process from the Block Island Sound estuarine plume: BIS PERIODIC FRESHWATER PATCH DETACHMENT

Previous observations suggest periodic freshwater patches separating from the Block Island Sound (BIS) estuarine plume. In this study, the dynamics of the separation process is investigated through a series of numerical experiments using the Regional Ocean Modeling System (ROMS). In addition, we explore the seasonal variability of the freshwater patches and their response to river discharge and ambient current. The model results indicate that episodic freshwater patches are triggered by small changes in tidal currents over the spring-neap tidal cycle. The spring-neap variation in tidal currents causes significant, monthly fluctuations in turbulent mixing and vertical stratification in BIS, modulating the freshwater discharge thereby generating episodic freshwater patches that move both downstream along the southern shore of Long Island and toward Rhode Island Sound (RIS). The realistically configured model shows that the freshwater patches experience strong seasonal variability. They are largest in spring when the river discharge peaks, and smallest in summer due to the weak river discharge and a robust upstream ambient current from RIS. According to the analysis of the freshwater transport out of BIS, we conclude that such detachment occurs at tidal mixing fronts.

54 ENVIRONMENTAL SCIENCES↗

Gas Separations using Nanoporous Atomically Thin Membranes: Recent Theoretical, Simulation, and Experimental Advances

Abstract Porous graphene and other atomically thin 2D materials are regarded as highly promising membrane materials for high‐performance gas separations due to their atomic thickness, large‐scale synthesizability, excellent mechanical strength, and chemical stability. When these atomically thin materials contain a high areal density of gas‐sieving nanoscale pores, they can exhibit both high gas permeances and high selectivities, which is beneficial for reducing the cost of gas‐separation processes. Here, recent modeling and experimental advances in nanoporous atomically thin membranes for gas separations is discussed. The major challenges involved, including controlling pore size distributions, scaling up the membrane area, and matching theory with experimental results, are also highlighted. Finally, important future directions are proposed for real gas‐separation applications of nanoporous atomically thin membranes.

2D materials↗

A reactor for more efficient solar cells

Reactor produces highly pure silicon at relatively high temperature of 2,000 K. Process separates liquid silicon product from gaseous coproducts more easily than conventional lower-temperature processes. High production rates may be obtained in relatively small reaction chambers which could include means for collecting or casting silicon ingots.

Fey, M. G.↗

Contaminant Removal from Oxygen Production Systems for In Situ Resource Utilization

The In Situ Resource Utilization (ISRU) project has been developing technologies to produce oxygen from lunar regolith to provide consumables to a lunar outpost. The processes developed reduce metal oxides in the regolith to produce water, which is then electrolyzed to produce oxygen. Hydrochloic and hydrofluoric acids are byproducts of the reduction processes, as halide minerals are also reduced at oxide reduction conditions. Because of the stringent water quality requirements for electrolysis, there is a need for a contaminant removal process. The Contaminant Removal from Oxygen Production Systems (CROPS) team has been developing a separation process to remove these contaminants in the gas and liquid phase that eliminates the need for consumables. CROPS has been using Nafion, a highly water selective polymeric proton exchange membrane, to recover pure water from the contaminated solution. Membrane thickness, product stream flow rate, and acid solution temperature and concentration were varied with the goal of maximizing water permeation and acid rejection. The results show that water permeation increases with increasing solution temperature and product stream flow rate, while acid rejection increases with decreasing solution temperature and concentration. Thinner membranes allowed for higher water flux and acid rejection than thicker ones. These results were used in the development of the hardware built for the most recent Mars ISRU demonstration project.

Anthony, Stephen M.↗

Hybrid Ultra‐Microporous Materials for Selective Xenon Adsorption and Separation

Abstract The demand for Xe/Kr separation continues to grow due to the industrial significance of high‐purity Xe gas. Current separation processes rely on energy intensive cryogenic distillation. Therefore, less energy intensive alternatives, such as physisorptive separation, using porous materials, are required. Herein we show that an underexplored class of porous materials called hybrid ultra‐microporous materials (HUMs) affords new benchmark selectivity for Xe separation from Xe/Kr mixtures. The isostructural materials, CROFOUR‐1‐Ni and CROFOUR‐2‐Ni, are coordination networks that have coordinatively saturated metal centers and two distinct types of micropores, one of which is lined by CrO 4 2− (CROFOUR) anions and the other is decorated by the functionalized organic linker. These nets offer unprecedented selectivity towards Xe. Modelling indicates that the selectivity of these nets is tailored by synergy between the pore size and the strong electrostatics afforded by the CrO 4 2− anions.

Mohamed, Mona H.↗

Phenomena-based graph representations and applications to chemical process simulation

Rapid and robust simulation of chemical processes is critical to conduct process design, optimization, techno-economic analysis, and sustainability analysis. Yet, efficiently solving simulation models remains a challenge due to the highly coupled and nonlinear nature of the underlying algebraic equations that capture the physical phenomena taking place in the process (e.g., material and energy conservation, phase equilibrium, reactions). In this work, we show that graph-theoretic representations of the physical phenomena within unit operations can help navigate and decompose equations to systematically identify alternative approaches for fast and robust numerical solutions. Specifically, we present a graph-theoretic abstraction that captures the connectivity between the model variables/equations and use this abstraction to group variables/equations into fundamental phenomena. We show that phenomena-based decomposition of the underlying equations can help decouple nonlinearities and enforce material/energy conservation at the process level to accelerate convergence. The proposed decomposition approach differs from the more traditional sequential modular simulation approach, in which equations are grouped and decomposed by unit operations. We implemented the phenomena-based decomposition in BioSTEAM—an open-source process simulation platform in Python—and demonstrated that this approach can converge a variety of separation process models. Compared to sequential modular simulation, the phenomena-based approach can converge idealized systems faster, but it can be slower for (or even fail to converge) highly coupled and nonideal process systems.

Convergence↗

Structural study of complexes formed by acidic and neutral organophosphorus reagents

The coordination of the trivalent 4f ions, Ln = La 3+ , Dy 3+ , and Lu 3+ , with neutral and acidic organophosphorus reagents, both individually and combined, was studied by use of X-ray absorption spectroscopy. These studies provide metrical information about the interatomic interactions between these cations and the ligands tri- n -butyl phosphate (TBP) and di- n -butyl phosphoric acid (HDBP), whose behavior are of practical importance to chemical separation processes that are currently used on an industrial scale. Previous studies have suggested the existence of complexes involving a mixture of ligands, accounting for extraction synergy. Through systematic variation of the aqueous phase acidity and extractant concentration and combination, we have found that complexes with Ln and TBP : HDBP at any mixture and HDBP alone involve direct Ln–O interactions involving 6 oxygen atoms and distant Ln–P interactions involving on average 3–5 phosphorus atoms per Ln ion. It was also found that Ln complexes formed by TBP alone seem to favor eight oxygen coordination, though we were unable to obtain metrical results regarding the distant Ln–P interactions due to the low signal attributed to a lower concentration of Ln ions in the organic phases. Our study does not support the existence of mixed Ln–TBP–HDBP complexes but, rather, indicates that the lanthanides are extracted as either Ln–HDBP complexes or Ln–TBP complexes and that these complexes exist in different ratios depending on the conditions of the extraction system. Furthermore, this fundamental structural information offers insight into the solvent extraction processes that are taking place and are of particular importance to issues arising from the separation and disposal of radioactive materials from used nuclear fuel.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Pen-based computers: Computers without keys

The National Space Transportation System (NSTS) is comprised of many diverse and highly complex systems incorporating the latest technologies. Data collection associated with ground processing of the various Space Shuttle system elements is extremely challenging due to the many separate processing locations where data is generated. This presents a significant problem when the timely collection, transfer, collation, and storage of data is required. This paper describes how new technology, referred to as Pen-Based computers, is being used to transform the data collection process at Kennedy Space Center (KSC). Pen-Based computers have streamlined procedures, increased data accuracy, and now provide more complete information than previous methods. The end results is the elimination of Shuttle processing delays associated with data deficiencies.

Conklin, Cheryl L.↗

Chemical System Decontamination at PWR Power Stations Biblis A and B by Advanced System Decontamination by Oxidizing Chemistry (ASDOC-D) Process Technology - 13081

For chemical decontamination of PWR primary systems the so called ASDOC-D process has been developed and qualified at the German PWR power station Biblis. In comparison to other chemical decontamination processes ASDOC-D offers a number of advantages: - ASDOC-D does not require separate process equipment but is completely operated and controlled by the nuclear site installations. Feeding of chemical concentrates into the primary system is done by means of the site's dosing systems. Process control is performed by standard site instrumentation and analytics. - ASDOC-D safely prevents any formation and precipitation of insoluble constituents - Since ASDOC-D is operated without external equipment there is no need for installation of such equipment in high radioactive radiation surrounding. The radioactive exposure rate during process implementation and process performance may therefore be neglected in comparison to other chemical decontamination processes. - ASDOC-D does not require auxiliary hose connections which usually bear high leakage risk. The above mentioned technical advantages of ASDOC-D together with its cost-effectiveness gave rise to Biblis Power station to agree on testing ASDOC-D at the volume control system of PWR Biblis unit A. By involving the licensing authorities as well as expert examiners into this test ASDOC-D received the official qualification for primary system decontamination in German PWR. As a main outcome of the achieved results NIS received contracts for full primary system decontamination of both units Biblis A and B (each 1.200 MW) by end of 2012. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Influence of Water, Vacuum, and Temperature on Surface Conditions of a Zeolite‐based Molecular Sieve

Molecular sieves such as zeolite-based materials are ubiquitous in industrial separation processes. However, there is a significant gap in understanding the surface properties and adsorption mechanisms for commercial zeolites, as most research focuses on pure zeolite powders rather than industrially relevant forms. Here, this work addresses this gap in understanding by employing advanced characterization techniques, including positron annihilation spectroscopy, X-ray diffraction, scanning electron microscopy, X-ray fluorescence spectroscopy, X-ray photoelectron spectroscopy, liquid nitrogen sorption, and Fourier-transform infrared spectroscopy, to investigate the adsorption and desorption behavior of water in commercial zeolite 13X. Our research reveals insights into the pore-filling mechanisms, the impact of material binders on adsorption properties, and the dynamics of hydration and drying processes for zeolites. Monitoring changes on a minute scale allowed the distinction between fast and slow processes leading to sample drying. The identification of positronium bound to Na + ions indicated that water molecules remain in the vicinity of Na + ions after air-drying zeolite 13X. These findings highlight the importance of various environmental conditions in restoring zeolite properties to baseline after hydration, with significant implications for optimizing industrial processes. This work sets the direction for further research aimed at developing more efficient and robust separation techniques.

Beads Binder↗

Butanol Separation from Humid CO 2 -Containing Multicomponent Vapor Mixtures by Zeolitic Imidazolate Frameworks

Butanol is a promising renewable fuel and feedstock. A major challenge in fermentative butanol production is to find a cost-effective butanol separation process from dilute aqueous solutions, usually an acetone-butanol-ethanol (ABE) mixture. Nanoporous zeolitic imidazolate frameworks (ZIFs) have shown potential for alcohol separation from dilute solutions. However, little is known about butanol separation from multicomponent mixtures using ZIFs, including the effects of the humid acid gas (CO 2 ) used to sparge the fermenter and generate the vapor product stream. We present a study of butanol separation by ZIF-8, ZIF-90, ZIF-71 and hybrid ZIF-8–90 and ZIF-8–71 adsorbents with binary butanol/water and multicomponent ABE feeds. To obtain reliable structure–property relations for ZIF adsorbents in realistic conditions, we combine multicomponent vapor breakthrough with structural, textural, and stability characterization techniques in humid CO 2 environments. In the absence of CO 2 , more hydrophobic materials such as ZIF-8, ZIF-8 55 -71 45 , ZIF-8 70 -90 30 , and ZIF-71 are found to be excellent candidates with butanol/water selectivities >10 and butanol capacities >3.5 mmol/g. However, in the presence of humid CO 2 , all the materials except ZIF-71 are found to degrade. The mechanistic aspects of this degradation are studied by FTIR spectroscopy and explained based upon acid gas attack of Zn–N coordinate bonds. ZIF-71 emerges as an excellent candidate owing to its acid gas stability, good butanol adsorption capacity, and selectivity. Vapor breakthrough with a model ABE solution demonstrates the high butanol selectivity of ZIF-71 relative to acetone, ethanol, and water and the recovery of a 65 mol % butanol product by desorption at 453 K. Finally, this study highlights the importance of determining structure–property relationships of MOF/ZIF materials in realistic multicomponent conditions, and the importance of acid gas stability in their applications.

09 BIOMASS FUELS↗