A New Manufacturing Method of Bentonite Pellets as a Gap Filling Material for HLW Repository - 16110
In high-level waste (HLW) repositories in Japan, there is a need to properly deal with gaps that surround buffers made of bentonite-based material, which are inevitably generated during construction. Bentonite pellets are thought to be a candidate material for filling these gaps. To fill the gaps densely in order to ensure desired buffer quality, high-density pellets with spherical shape would be suitable, and we have developed a new method for manufacturing such bentonite pellets, which is different from conventional methods. The new method first produces spherical pellets by extrusion and spheronization by alternately using two commercially available pelletizing machines. Then, the pellets, which do not have a very high density because of their water content, are turned into high-density ones using dry shrinkage. For typical Japanese sodium bentonite, we confirmed that spherical pellets can be manufactured when the water content is relatively high within the range of 25 to 30%. We observed that proper dry shrinkage enables the wet spherical pellets with a low density of about 1,500 kg/m{sup 3} to turn into ones with a high dry density of about 2,000 kg/m{sup 3} . Drying slowly causes the proper dry shrinkage. We performed simple laboratory tests to evaluate the filling performance of pellets produced by the new manufacturing method. The maximum filling density obtained was 1,540 kg/m{sup 3} when large (20-mm diameter) and small (1-mm diameter) pellets were mixed in the proportion of 60 % to 40 %, which is considerably higher than the previously reported maximum filling density in Japan, which was about 1,300 kg/m{sup 3}. (authors)