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At least 325 records · Page 18

Hot-Isostatic Pressing of Sellafield SIXEP Sand/Clinoptilolite Wastes - 18281

Clinoptilolite is an ion-exchange material currently in use at the SIXEP plant (Sellafield, UK) to remove radioactive Cs and Sr from aqueous solution. Clinoptilolite material exists in a granular form that requires consolidation prior to disposal in a Geological Disposal Facility (GDF). The existing baseline treatment technology is to produce cementitious waste packages, which is not ideal due to the large increase in waste volume and poor quality of the wasteform produced. Hot-Isostatic Pressing (HIPing) has been investigated as an alternative treatment method to immobilise this material. This paper presents the results of an investigation that illustrates the capability to process clinoptilolite into a durable, monolithic glass-ceramic wasteform, which should be considered suitable for GDF disposal. The product of HIPing SIXEP sand /clinoptilolite materials is a dense vitreous wasteform with a small quantity of crystalline inclusions, primarily in the form of quartz/cristobalite. Under PCT testing the wasteform produced was shown to be at least an order of magnitude more durable than glasses currently used for the immobilisation of High-Level Wastes (HLW). It was calculated that the treatment of SIXEP sand/clinoptilolite wastes using HIP technology will provide at least a 6.3-fold reduction in the number of waste packages which require management and disposal. (authors)

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LAWPS Technology Maturation Program and Scaled Testing - 16589

The Technology Maturation Program for the Low-Activity Waste Pre-Treatment System (LAWPS) had been developed utilizing the guidance of DOE-Order 413.3B for Technology Readiness and Technology Maturation. The technology maturation plan (TMP) for LAWPS established principal technology elements (TEs) for the proposed process, designated critical technology elements (CTEs), and identified the necessary activities to mature the technologies for successful deployment of the LAWPS System. The TMP is being utilized to guide the CTEs advancement to Technical Readiness Level (TRL) 6 for the combined Critical Decision 2 and 3 Milestones (CD-2/3) in the 413.3B process. The development of the TMP, the multi-scale testing program, culminating in the integrated scale testing as a predecessor to achieve TRL 6 are presented. (authors)

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The Path to Nitrate Salt Disposition

The topic is presented in a series of slides arranged according to the following outline: LANL nitrate salt incident as thermal runaway (thermally sensitive surrogates, full-scale tests), temperature control for processing, treatment options and down selection, assessment of engineering options, anticipated control set for treatment, and summary of the overall steps for RNS.

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A Study into the Benefits of Using Discrete Event Simulation in TRU and Mixed Low-Level Waste (MLLW) Disposal at Advanced Mixed Waste Treatment Plant (AMWTP) - 19536

As part of the 1995 Settlement agreement reached between the Idaho State Government and the Idaho National laboratory, it was agreed that the approximately 65,000 cubic metres of waste stored at the AMWTP site was to be shipped out of the state to the waste isolation pilot plant (WIPP) in New Mexico or a similar disposal facility by the end of December 2018. In June 2016, the operation of AMWTP was taken over by Fluor Idaho, a subsidiary of Fluor Inc. To improve their capability of processing all of the varied waste contained on the extensive site, Fluor Idaho requested the assistance of DBD Ltd. We were tasked with producing an all-encompassing operational research (OR) model/discrete event simulation (DES) model of the site, which is able to produce live end-date predictions based on current inventory and waste tracking against milestones. The DES model, is capable of predicting years worth of plant operation in a matter of minutes including the variation caused by such complexities as resource/staff availability, equipment breakdown and maintenance, prioritisation of different waste types, and varying shift patterns of both staff and facilities. The DES model can be run from its own bespoke dashboard, that can be customised to suit the audience it is being used to inform, producing clear key performance indicator (KPI) graphics and high-level overviews for senior management, down to drum by drum breakdowns of the predicted feed plans for each individual facility on the AMWTP site for a work planner to analyse and compare to the current operations. Simulation can produce these types of outputs for very low cost and low risk, as it avoids experimentation to find potential alternatives to the status-quo that could result in loss of production or time. These methods can also be used to produce cost benefit analyses for suggested processing options feeding into optioneering studies and cost reduction strategies. As a tool for plant optimisation and tracking, discrete event simulation can provide detailed results quickly and reliably. (authors)

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Development and Qualification of Advancements in Submersible Transfer Pump Performance and Life, and Implications for Advancing and Supporting Processing Options - 13343

From the 1950's through the 1990's, relatively inexpensive, 'off-the-shelf' type, vertical turbine pumps (VTP) were used to transfer Hanford waste. The technology of those pumps was rooted primarily in the mining and agricultural (irrigation) industries. HNF-3218, Double Shell Tank (DST) Transfer Pump History and Reliability Report, 1998, provides a summary of Hanford DST pump history to that date. Such pumps operated in the Hanford radioactive waste environment for an average of only 400 hours before failure. However, at that time, operating life was not a driving criteria within the Department of Energy (DOE) complex, as the failure of transfer pumps represented a relatively low replacement and disposal cost. The Environmental Protection Agency (EPA) issuance of the 'Debris Rule' in 1992, which mandated that mixed radioactive waste contaminated equipment be decontaminated to a 'low level waste' category prior to burial, elevated the significance of transfer pump reliability and decontamination capability as life-cycle cost criteria. Minimizing the frequency of transfer pump failures and design for decontamination became significantly important and served to drive the need toward specific, designed for application pumps to meet this challenge. To this end, Washington River Protection Solutions (WRPS) and the supplier, Curtiss-Wright EMD (EMD), have recently collaborated on an intense program to further transfer pump technology and performance. (authors)

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TCCR Operational Summary and Optimization for Tank 9 Processing - 20314

Savannah River Remediation (SRR) manages and operates the liquid waste facilities at Savannah River Site (SRS) for the Department of Energy (DOE). Stored liquid waste is a complex mixture of insoluble solids (sludge) and soluble salts in an alkaline solution. SRR has deployed the Tank Closure Cesium Removal (TCCR) system, a tank-side ion exchange process, to remove radioactive cesium from salt waste and enable onsite disposal of the resulting decontaminated salt solution as low-level waste at the Saltstone facilities. The TCCR system consists of two prefilters, four ion exchange (IX) columns, one resin trap, and a ventilation system. The IX process uses a form of inorganic crystalline silicotitanate (CST), which has a high affinity for cesium and other alkali metals, strontium, and actinides. This process is currently deployed utilizing salt feed from Tank 10, with future plans to dissolve solid salt in Tank 9 and transfer the salt solution to Tank 10 for processing through TCCR. The feed for TCCR must be created from salt-cake in Tank 10 through a dissolution process. Once enough salt has been dissolved, a qualification process is entered. This process characterizes the feed and ensures the cesium loading on the columns will not cause boiling of waste within the columns during or after processing. Once the batch has been qualified, salt waste is fed to the TCCR system through a transfer pump in the center of the tank. The waste is filtered through a set of two shielded, dead-end prefilters that prevent solids buildup in the columns. The filtered salt solution then travels to the shielded IX columns, which can be operated individually or in series, where the cesium is sorbed on the CST media. The decontaminated salt solution (DSS) then travels through a resin trap and out of the module to Tank 11. TCCR has successfully processed approximately 795,000 L of Tank 10H radioactive salt waste over two batches to date. There has not yet been a system induced shutdown. The prefilters performed as expected with only minor degradation in recovery of differential pressure after a backflush sequence. The time between backflushes decreased as each batch reached the end of processing. The hydraulics in the IXCs mostly performed as expected at all flow rates, except for one IXC that will be further investigated during Batch 3 processing. The TCCR system has shown some opportunities for more efficient processing during the length of the demonstration so far. For future processing of material from Tank 9H through Tank 10H and the TCCR unit, TCCR 1A will implement changes to the prefilters and the IXCs. The prefilters will have an increased surface area and a new filter media in an effort to increase time between filter swaps and improve backwashing cleaning capability. The IXCs will have a reduced diameter to allow for increased heat transfer out of the column and increased loading of Cs-137. Additionally, a new form of CST with an increased kinetic performance is being investigated for use during TCCR 1A operation. (authors)

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Achievements and process improvements in processing transuranic waste at the TRU Waste Processing Center - 15488

Wastren Advantage, Inc., (WAI) is the DOE Prime contractor for the TRU Waste Processing Center (TWPC) located in Oak Ridge, TN. This paper highlights the TWPCs specific achievements and process improvements associated with both Contact (CH) and Remote Handled (RH), Transuranic (TRU) waste receipt processing and repackaging for disposal. The five key improvement areas and achievements include: - The TWPC installed, tested and operated successfully the Drum Venting System (DVS) to vent over-packed CH-TRU waste drums in several configurations including 55-gallon drums over-packed in 79 or 85-gallon drums. - A new Remote Drum Opener (RDO) system was designed, tested and placed in service to vent drums discovered in overpack boxes in the Box Breakdown Area and to vent overpack configurations that could not be handled in the standard DVS (e.g., 110 gallon overpacks and multiple drum configurations). - The Cask Processing Enclosure (CPE) approach to repackaging RH-TRU waste contained in concrete casks was developed and implemented - Hot Cell outage to incorporate planned equipment modifications and improvements to maintain processing rates. - To improve certification and segregation of CH-TRU from drums that meet Low Level Waste criteria for disposal at Nevada the TWPC added additional equipment/facilities for Non-Destructive Assay (NDA) and Real Time Radiography (RTR). (authors)

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Advanced Retrieval and Disposition Techniques for Remote Handled Mixed Low-Level Waste - 20319

Legacy waste generated by the sodium-cooled fast reactor, EBR-II, program at the Idaho National Laboratory (INL) (owned by the U.S. Department of Energy and managed and operated by Battelle Energy Alliance, LLC) is challenging to treat and disposition using conventional methods. As a result, Veolia Nuclear Solutions is under contract with the Idaho National Laboratory to demonstrate an integrated retrieval and disposition solution for Remote-Handled Mixed Low-Level Waste currently stored in underground liners at INL. Delivery of the integrated solution builds on the expertise and successes of Veolia Nuclear Solutions under its Problematic Waste Treatment Initiative with INL. This initiative focuses solely on the treatment of problematic (reactive metal containing) waste streams using the Veolia Nuclear Solutions GeoMelt{sup R} In-Container Vitrification (ICV{sup TM}) technology. Under the contract, Veolia Nuclear Solutions will provide a fully commissioned prototype remote retrieval system to semi-remotely retrieve and size-reduce problematic waste liners into a safe and consolidated package for transport. The consolidated package will be shipped to Richland, Washington for demonstration treatment using the robust GeoMelt Richland system at Perma-Fix Northwest. The treated waste will ultimately be disposed of as a vitrified Low-Level Waste glass monolith. Veolia Nuclear Solutions has delivered countless remotely operated systems globally to solve some of the industry's most challenging problems. To ensure risk is mitigated in the best possible manner, a methodical phased approach is being utilized to validate the integrated solution. This contract focuses on the delivery and deployment of the prototype retrieval system onsite and the treatment of a single liner. Following successful demonstration treatment using GeoMelt ICV, the project is planning to make prototype enhancements before retrieving and treating another liner. Establishing a new integrated approach for retrieval and disposition of waste offers many benefits to INL and the U.S. Department of Energy. It is anticipated that the integrated solution will provide significant cost and schedule savings by increasing the number of liners dispositioned per year. In addition, the complexity of the overall waste disposition process will be reduced. Remotely retrieving and size-reducing waste in the field will provide additional safety to operational personnel and allow critical resources, such as hot cells, to focus on the primary missions at hand. Vitrification (using the GeoMelt ICV technology) allows for the direct processing of metal clad waste thereby significantly reducing pretreatment steps while providing a robust waste form for long-term disposal. The results from this ongoing contract are presented in this paper. (authors)

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Options for the Separation and Immobilization of Technetium

Among radioactive constituents present in the Hanford tank waste, technetium-99 (Tc) presents a unique challenge in that it is significantly radiotoxic, exists predominantly in the liquid low-activity waste (LAW), and has proven difficult to effectively stabilize in a waste form for ultimate disposal. Within the Hanford Tank Waste Treatment and Immobilization Plant, the LAW fraction will be converted to a glass waste form in the LAW vitrification facility, but a significant fraction of Tc volatilizes at the high glass-melting temperatures and is captured in the off-gas treatment system. This necessitates recycle of the off-gas condensate solution to the LAW glass melter feed. The recycle process is effective in increasing the loading of Tc in the immobilized LAW (ILAW), but it also disproportionately increases the sulfur and halides in the LAW melter feed, which have limited solubility in the LAW glass and thus significantly reduce the amount of LAW (glass waste loading) that can be vitrified and still maintain good waste form properties. This increases both the amount of LAW glass and either the duration of the LAW vitrification mission or requires the need for supplemental LAW treatment capacity. Several options are being considered to address this issue. Two approaches attempt to minimize the off-gas recycle by removing Tc at one of several possible points within the tank waste processing flowsheet. The separated Tc from these two approaches must then be dispositioned in a manner such that the Tc can be safely disposed. Alternative waste forms that do not have the Tc volatility issues associated with the vitrification process are being sought for immobilization of Tc for subsequent storage and disposal. The first objective of this report is to provide insights into the compositions and volumes of the Tc-bearing waste streams including the ion exchange eluate from processing LAW and the off-gas condensate from the melter. The first step to be assessed will be the processing of ion exchange eluate. The second objective of this report is to assess the compatibility of the available waste forms with the anticipated waste streams. Two major categories of Tc-specific waste forms are considered in this report including mineral and metal waste forms. Overall, it is concluded that a metal alloy waste form is the most promising and mature Tc-specific waste form and offers several benefits. One obvious advantage of the disposition of Tc in the metal alloy waste form is the significant reduction of the generated waste form volume, which leads to a reduction of the required storage facility footprint. Among mineral waste forms, glass-bonded sodalite and possibly goethite should also be considered for the immobilization of Tc.

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Progression of Safe and Compliant Demolition of Hanford's Plutonium Finishing Plant - 16566

Department of Energy contractor CH2M HILL Plateau Remediation Company (CH2M) is about to begin demolition of the Plutonium Finishing Plant (PFP). The facility is located on the Hanford Site and produced plutonium metal during the Cold War. Production was stopped in 1988, the facility was formally shut-down in 1996 and material processing completed in 2004. The project team, partnering with DOE-Richland Operations Office (DOE-RL), is in the final stages of preparing to demolish the building by the Tri-Party Agreement Milestone date of September 30, 2016. Since 2008, employees have prepared approximately 85 percent of the building for demolition. All of the 52 pencil-shaped processing tanks and 95 percent of the 238 glove boxes have been removed. Work is progressing on dispositioning remaining glove boxes, filter boxes and ventilation ducts and chemical and drain lines. Demolition is scheduled to start in early 2016. In addition to wrapping up tasks like source term removal (or preparation for removal during pre-demolition) and decontamination, the project is also developing the strategy and process to perform physical open air demolition, including the use of 3D renderings and computer generated illustrations of building infrastructure to safely and compliantly demolish the building. (authors)

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Melter Downtime Impacts on DFLAW Glass Production and Process Efficiency - 17117

The Hanford Tank Waste Treatment and Immobilization Plant (WTP) pilot studies found that semi-volatile elements started to leave the molten glass pool and enter the offgas stream when the melter became idle. The rate at which the semi-volatile elements leave the molten glass pool follows a typical half-life decay curve. The WTP Direct Feed Low-Activity Waste (DFLAW) program is using existing LAW offgas treatment systems to capture semi-volatile elements leaving the melters. A new building, Effluent Management Facility (EMF), will be built to process effluents generated by the offgas treatment equipment. The effluents are concentrated by evaporation and are recycled to the melter feed streams. Computer modeling studies show that increased amounts of semi-volatile elements in the recycles due to melter downtime adversely impact the DFLAW operations. The extent to which glass productions and process efficiencies are hampered depends upon the frequency, duration, and pattern of the downtime events. Various scenarios were investigated using randomly generated and operator-anticipated downtime schedules. This paper discusses 1) derivation of the volatility half-life curves, 2) downtime schedules, 3) increased amount of semi-volatile elements in recycled material as a result of melter shut down, 4) impacts to glass production and process efficiency, and 5) comparison of scenario results. This study concludes that plant operators can mitigate much of the negative effects of semi-volatile element recycles by managing melter downtime and idle time when possible. (authors)

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Overview of Upcoming Process Improvement Efforts at the Saltstone Facilities at the Savannah River Site - 20474

The Saltstone Facilities at the Savannah River Site (SRS) process and dispose of low activity salt solution waste generated by other liquid waste facilities. Today in the Liquid Waste System (LWS), approximately 125 million liters of salt waste remain to be processed. The Saltstone Production Facility (SPF) receives the decontaminated salt waste, which is mixed with dry feeds consisting of cement, fly ash and slag to produce the saltstone. The mixed slurry is pumped to the Saltstone Disposal Units (SDUs) for safe disposal in the Saltstone Disposal Facility (SDF). To support continuous Salt Waste Processing Facility (SWPF) operations at annual processing volumes many times higher than present, significant modifications are required to ensure that the SPF has the capacity to support the throughput of salt waste. These changes include several infrastructure upgrades that are being worked through the Enhanced Low Activity Waste Disposal (ELAWD) project. In addition to infrastructure upgrades, Savannah River Remediation (SRR), the Savannah River Site's Liquid Waste Contractor for the U.S. Department of Energy, has identified a flowsheet improvement opportunity of implementing a cement-free saltstone formulation to eliminate cement from the current three component formulation. This two-component formulation would simplify the procurement, transport, off-loading, and storage of the premix materials, and increase the storage capacity for the individual components. This flowsheet, when implemented, will reduce operational risk and improve throughput necessary to achieve disposal rates necessary for SWPF operations. Research has been completed to confirm the feasibility of this formulation, with the new cement-free flowsheet expected to be implemented in the next few years. Improvements have also been identified downstream of the SPF to increase SDU utilization. Specifically, a concentrated effort has taken place to raise the fill height in SDU 6 to the full disposal height, 13 meters, to maximize the usage of each SDU in support of the liquid waste disposal mission. This improvement has been made through additional thermal modeling and improved process understanding to create a SDU flammability model and control strategy more representative of facility operations. This work will allow for the completion of construction and operational readiness for SDU 7 while filling SDU 6 to ensure there is no lapse in available space once SWPF starts up. A summary of these improvements as they relate to increased throughput will be provided along with associated status. (authors)

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Getter Incorporation into Cast Stone and Solid State Characterizations

Washington River Protection Solutions (WRPS) is collecting relevant available data on waste forms for use as a supplemental immobilization technology, to provide the additional capacity needed to treat low-activity waste (LAW) in Hanford Site tanks and complete the tank waste cleanup mission in a timely and cost-effective manner. One candidate supplemental waste form, fabricated using a low-temperature process, is a cementitious grout called Cast Stone. Cast Stone has been under investigation for this application at Pacific Northwest National Laboratory (PNNL) since initial screening tests in FY13. This report is the culmination of work to lower the diffusivities of Tc and I from Cast Stone using getters. Getters are compounds added to a system designed to selectively sequester a species of interest to provide increased stability to the species. The work contained within this report is related to waste form development and testing, and does not directly support the 2017 integrated disposal facility (IDF) performance assessment. However, this work contains valuable information which may be used in performance assessment maintenance past FY17, and in future waste form development. This report on performance characterization of Tc and I getters in Cast Stone fabricated with simulated LAW covers several areas of interest and major findings to WRPS: investigating performance of potassium metal sulfide (KMS-2-SS) and tin (II) apatite (Sn-A) as Tc getters when incorporated into Cast Stone; investigating performance of silver exchanged zeolite (Ag-Z) and argentite (Arg) as I getters when incorporated into Cast Stone; utilizing sequential addition of Tc and I getters to overcome any deleterious interactions between the getters in solution; determining, for the first time, Tc distribution within the cured Cast Stone and its evolution during leaching; and performing solid state characterization of getters and Cast Stone samples to support leach test findings and develop a mechanistic understanding of the processes that control Tc and I release into solution.

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Synroc Waste Treatment Facility for Fission-based Molybdenum-99 Production - 19335

ANSTO is building a nuclear waste treatment plant that represents a significant step change in the treatment of intermediate-level waste (ILW) from Molybdenum-99 nuclear medicine production. This industrial scale facility shall deploy ANSTO Synroc technologies; a wasteform tailored for immobilizing fission products, an integrated process line for converting liquid waste into free-flowing powder, automated canister filling and sealing, and a hot isostatic pressing (HIP) system designed for remote operation. The HIP represents the last processing step to consolidate the wasteform into a final durable solid compact with the required performance characteristics. This paper shall outline the various phases of development in realising the final plant design as well as timelines to progress through cold- and hot-commissioning. Further, plans for storage and final disposal of the HIPed canister product will be discussed. (authors)

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The US DOE EM international program

The U.S. Department of Energy (DOE) Office of Environmental Management (EM) conducts international collaboration activities in support of U.S. policies and objectives regarding the accelerated risk reduction and remediation of environmental legacy of the nations' nuclear weapons program and government sponsored nuclear energy research. The EM International Program supported out of the EM Office of the Associate Principal Deputy Assistant Secretary pursues collaborations with foreign government organizations, educational institutions and private industry to assist in identifying technologies and promote international collaborations that leverage resources and link international experience and expertise. In fiscal year (FY) 2012, the International Program awarded eight international collaborative projects for work scope spanning waste processing, groundwater and soil remediation, deactivation and decommissioning (D and D) and nuclear materials disposition initiatives to seven foreign organizations. Additionally, the International Program's scope and collaboration opportunities were expanded to include technical as well as non-technical areas. This paper will present an overview of the on-going tasks awarded in FY 2012 and an update of upcoming international activities and opportunities for expansion into the remainder of FY 2013 and beyond. (authors)

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A One System Integrated Approach to Simulant Selection for Hanford High Level Waste Mixing and Sampling Tests - 13342

The Hanford Tank Operations Contractor (TOC) and the Hanford Waste Treatment and Immobilization Plant (WTP) contractor are both engaged in demonstrating mixing, sampling, and transfer system capabilities using simulated Hanford High-Level Waste (HLW) formulations. This represents one of the largest remaining technical issues with the high-level waste treatment mission at Hanford. Previous testing has focused on very specific TOC or WTP test objectives and consequently the simulants were narrowly focused on those test needs. A key attribute in the Defense Nuclear Facilities Safety Board (DNFSB) Recommendation 2010-2 is to ensure testing is performed with a simulant that represents the broad spectrum of Hanford waste. The One System Integrated Project Team is a new joint TOC and WTP organization intended to ensure technical integration of specific TOC and WTP systems and testing. A new approach to simulant definition has been mutually developed that will meet both TOC and WTP test objectives for the delivery and receipt of HLW. The process used to identify critical simulant characteristics, incorporate lessons learned from previous testing, and identify specific simulant targets that ensure TOC and WTP testing addresses the broad spectrum of Hanford waste characteristics that are important to mixing, sampling, and transfer performance are described. (authors)

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Mercury Speciation in Savannah River Site High-Level Waste: Determination and Implications for Waste Handling and Disposal - 16178

As part of a larger program to address mercury issues at the Savannah River Site, a number of samples from across the salt processing flowsheet have been collected and analyzed for several mercury species. The results indicate the presence of organomercury species, predominately methylmercury cation. This result was not expected, and it represents a significant paradigm shift in the understanding of mercury chemistry in high-level tank waste. Concentrations of total and soluble mercury have been measured as high as 0.5 g/L with methylmercury concentrations of at least fifty percent of that value. The distribution of mercury species being observed have ramifications to waste processing strategies. In particular, the mercury behavior across the cesium solvent extraction process has been examined. Leachates, from toxicity testing of the cementitious waste form used for decontaminated salt waste at Savannah River, have been tested and shows methylmercury as the dominant extractable species. (authors)

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Optimization of sintered AgI-Mordenite composites for {sup 129}I storage

The thermal processing of a proposed durable waste form for {sup 129}I was investigated. The waste form is a composite with a matrix of low-temperature sintering glass that encapsulates particles of AgI-mordenite. Ag-mordenite, an ion-exchanged zeolite, is being considered as a capture medium for gaseous {sup 129}I{sub 2} as part of a spent nuclear fuel reprocessing scheme under development by the US Department of Energy/Nuclear Energy (NE). The thermal processing of the waste form is necessary to increase the density of the glass matrix by viscous sintering so that the final waste form does not have any open porosity. Other processes that can also occur during the thermal treatment include desorption of chemisorbed I{sub 2}, volatilization of AgI and crystallization of the glass matrix. We have optimized the thermal processing to achieve the desired high density with higher AgI-mordenite loading levels and with minimal loss of iodine. Using these conditions, 625 C. degrees for 20 minutes, the matrix crystallizes to form a eulytite phase. Results of durability tests indicate that the matrix crystallization does not significantly decrease the durability in aqueous environments. (authors)

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