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At least 325 records · Page 18

Method of heat treating a formed powder product material

Heat treating a product material of prealloyed powders after shaping by superplastic deformation restores the ability of the material to resist deformation at high temperatures. Heat treating is accomplished by heating to a temperature between the solidus and liquidus with the application of isostatic pressure to close any voids. This pressure may be simultaneously applied while the material is at the heat treating temperature. The pressure may also be applied when the material cools to a temperature between that at which it is shaped and the solidus.

Freche, J. C.↗

Powder metallurgy approaches to high temperature components for gas turbine engines

Research is reported for the tensile strength, ductility, and heat performance characterisitics of powder metallurgy (p/m) superalloys. Oxide dispersion strengthened alloys were also evaluated for their strength during thermal processing. The mechanical attributes evident in both p/m supperalloys and dispersion strengthened alloys are discussed in terms of research into their possible combination.

Probst, H. B.↗

Lunar powder simulator under lunarlike conditions - Dielectric properties

A powered basalt simulating lunar regolith material was subjected to temperature variations similar to those found in the lunar surface during a lunation. To obtain the dielectric response under simulated lunar conditions, all measurements were made in appropriate vacuums which, in addition, allowed for an evaluation of moisture effects in the powdered sample. It is found that during approximately seven tenths of a lunation the dielectric response of a 5- to 10-cm surface layer should be fairly constant. During the remaining three tenths, it should undergo rapid changes. Changes in the dielectric properties of the surface layer should be controlled by temperature. In the subjacent layers such changes are thought to be controlled by the increasing density of the regolith.

Alvarez, R.↗

Vitrification darkening of rock powders - Implications for optical properties of the lunar surface

Laboratory experiments show that albedoes as low as those on the moon can be produced by vacuum vitrification and associated chemical fractionation of ordinary terrestrial basaltic material. Vitrification is established as an unequivocal process that can account for the low albedo and apparent local darkening with age of the lunar surface. The spectral reflectance curves of glass powders are significantly different than those of the parent rock mineralogy; thus, the presence of ubiquitous glass in lunar surface material complicates compositional determinations by interpretation of spectral reflectance curves. Vitrification of rocks on the moon may highly modify the chemical composition of the resulting glass; thus, glass fragments found in lunar fines cannot be assumed to represent bulk parent rock material. Progressive impact vitrification of lunar surface material throughout the moon's history may have led to a fine-grain, opaque, refractory-rich material we call 'ultimate glass.' This unidentified and, at this point, hypothetical component may exist in dark regolith material; if found, it may be a useful indicator of regolith maturity.

Nash, D. B.↗

Spectral reflectance systematics for mixtures of powdered hypersthene, labradorite, and ilmenite

Spectral reflectance measurements in the range from 0.4- to 2.5 microns were made for synthetic powder mixtures of a single suite of plagioclase, pyroxene, and ilmenite, which are the principal mineral phase types making up virtually all lunar surface materials studied to date. Binary and ternary data plots of the parameters albedo, band depth, and red to blue ratios versus mixture composition show how variation in the concentration of each mineral phase in a mixture affects changes in the overall reflectance spectrum of the mixture. Principal mixing effects noted are (1) the disproportionate darkening effect of opaque ilmenites and (2) the persistence, the wavelength stability, and the depth versus concentration proportionality of the 1-micron band of pyroxene. These results indicate that by comparing the albedo and band depth of an unknown spectrum with calibration data obtained with laboratory standards, it is possible to determine the ratio of crystalline phases in the material producing spectra such as may be obtained telescopically from small areas on lunar and planetary surfaces.

Nash, D. B.↗

Thermogravimetric study of reduction of oxides present in oxidized nickel-base alloy powders

Carbon, hydrogen, and hydrogen plus carbon reduction of three oxidized nickel-base alloy powders (a solid solution strengthened alloy both with and without the gamma prime formers aluminum and titanium and the solid solution strengthened alloy NiCrAlY) were evaluated by thermogravimetry. Hydrogen and hydrogen plus carbon were completely effective in reducing an alloy containing chromium, columbium, tantalum, molybdenum, and tungsten. However, with aluminum and titanium present the reduction was limited to a weight loss of about 81 percent. Carbon alone was not effective in reducing any of the alloys, and none of the reducing conditions were effective for use with NiCrAlY.

Herbell, T. P.↗

Powder metallurgy processing of high strength turbine disk alloys

Using vacuum-atomized AF2-1DA and Mar-M432 powders, full-scale gas turbine engine disks were fabricated by hot isostatically pressing (HIP) billets which were then isothermally forged using the Pratt & Whitney Aircraft GATORIZING forging process. While a sound forging was produced in the AF2-1DA, a container leak had occurred in the Mar-M432 billet during HIP. This resulted in billet cracking during forging. In-process control procedures were developed to identify such leaks. The AF2-1DA forging was heat treated and metallographic and mechanical property evaluation was performed. Mechanical properties exceeded those of Astroloy, one of the highest temperature capability turbine disk alloys presently used.

Evans, D. J.↗

Effects of C and Hf concentration on phase relations and microstructure of a wrought powder-metallurgy superalloy

NASA IIB-11, a candidate alloy for advanced temperature turbine engine disks, and four modifications with varying C and Hf concentrations were produced from prealloyed powders. Several notable effects of C and Hf concentration in the alloys were observed. Both the amount of the gamma-prime phase and its solvus temperature increased with decreasing C, but only the gamma-prime solvus was affected by Hf, increasing with increasing Hf. Hf also promoted a cellular gamma-prime precipitation. Hf was, however, about equally distributed between gamma-prime and gamma. Hf and C both affected the carbides formed. Increasing both promoted formation of an MC relative to that of an M6C.

Miner, R. V., Jr.↗

Effects of Fe2O3 addition on the nitridation of silicon powder

The reaction of silicon powder and nitrogen was studied in the range of 1300-1400 C. When an addition of Fe2O3 was more than 0.8wt%, the reaction was linear and compared to samples with no Fe2O3, the reaction velocity increased 5 to 10 times. The reactions were mediated by the process of peeling and cracking in a thin layer of Si2N4 formed on the silicon particles or on the surface of the Fe-Si melts. As the addition of Fe2O3 increased, the reaction activation energy for highly pure samples decreased. Fe2O3 which exceeded the Si3N4 solubility limits was finally converted to d-Fe.

Hasegawa, Y.↗

Strength enhancement process for prealloyed powder superalloys

A technique involving superplastic processing and high pressure autoclaving was applied to a nickel base prealloyed powder alloy. Tensile strengths as high as 2865 MN/sq m at 480 C were obtained with as-superplastically deformed material. Appropriate treatments yielding materials with high temperature tensile and stress rupture strengths were also devised.

Waters, W. J.↗

Ignition of magnesium powders in shock wave induced flows

Ignition of magnesium powders, resulting from an interaction with incident shock wave-induced flows, has been studied. A numerical analysis of particle dynamics and heating is presented and compared with experimental measurements. The induction period is strongly dependent on convective heat transfer and not on chemical reaction rate. Experimentally observed ignition delays were on the order of 100 microns and were inversely dependent on shock strength and initial pressure, directly dependent on particle size and cloud concentration, and independent of oxygen concentration down to 2.3 percent oxygen. Good agreement between experiment and theory was realized.

Fox, T. W.↗

Strength enhancement process for prealloyed powder superalloys

A technique involving superplastic processing and high-pressure autoclaving was applied to a nickel-base prealloyed powder alloy. Tensile strengths as high as 2865 MN/sq m (415 ksi) at 480 C (900 F) were obtained with as-superplastically deformed material. Appropriate treatments yielding materials with high-temperature tensile and stress-rupture strengths (980 C (1800 F)) were also devised.

Waters, W. J.↗

Cleaning contaminated superalloy powders

Cleaning process reduces level of contaminants in superalloy end product. Procedure has applications to variety of powder metallurgy contamination problems.

Anglin, A. E.↗

Rapid viscosity measurements of powdered thermosetting resins

A rapid and inexpensive method of obtaining processing-related data on powdered thermosetting resins has been investigated. The method involved viscosity measurements obtained with a small specimen (less than 100 mg) parallel plate plastometer. A data acquisition and reduction system was developed which provided a value of viscosity and strain rate about 12-13 second intervals during a test. The effects of specimen compaction pressure and reduction of adhesion between specimen and parallel plates were examined. The plastometer was used to measure some processing-related viscosity changes of an addition polyimide resin, including changes caused by pre-test heat treatment, test temperature, and strain rate.

Price, H. L.↗

Microstructure and mechanical properties of hip-consolidated Rene 95 powders

The effects of heat-treatments on the microstructure of P/M Rene 95 (a nickel-based powder metal), consolidated by the hot-isostatic pressing (HIP), were examined. The microstructure of as-HIP'd specimen was characterized by highly serrated grain boundaries. Mechanical tests and microstructural observations reveal that the serrated grain boundaries improved ductility at both room and elevated temperatures by retarding crack propagation along grain boundaries.

Shimanuki, Y.↗

Effect of Si3N4 powder reactivity on the preparation of the Si2N2O-Al2O3 silicon aluminum oxynitride solid solution

Dense high-purity silicon aluminum oxynitride was prepared by reactive hot-pressing of an Si3N4-Al2O3-SiO2 mixture. The formation of a single-phase material was found to be critically dependent on the Si3N4 powder in the starting mixture. It is suggested that evolution of a chlorine- and nitrogen-containing species may enhance the reactivity of Si3N4 in this reaction. Densities of O prime sialons are very similar to that of Si2N2O, the widely quoted value in the ceramics literature of 3.1 g/cu cm for the density of Si2N2O being incorrect.

Sekercioglu, I.↗