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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 325 records · Page 18
All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Design, Development, and Test of the Advanced Apollo Orbital Assembly System

As spaceflight moves toward commercial solutions for Crew Vehicles and Space Stations, opportunity exists to lower costs with novel designs. Probe and cone docking systems provide a lightweight, low cost, and high-performance docking solution. This work revisits the Apollo probe and cone design and modifies it for the requirements of today’s computer-controlled spacecraft. This new system is called the Advanced Apollo Orbital Assembly (APOA) system, and is intended to support satellite, cargo, and space station assembly missions. A simulation of the APOA was programmed, components were sized, and a design was created by scaling the probe to the size of an EELV Secondary Payload Adapter (ESPA) tunnel. Prototype test hardware was 3D printed using Fused Deposition Modeling (FDM) methods with Polylactic Acid (PLA) material. Testing of the APOA-ESPA was conducted at Marshall Space Flight Center’s (MSFC) Flat Floor, and a test-correlated simulation is used to evaluate a Monte-Carlo of Initial Contact Conditions (ICC’s) to establish baseline performance. The successful development, test, and correlation of the APOA-ESPA proves the design validity and increases Technology Readiness Level (TRL) from 2 to 4. This work opens the door to construction of an APOA-ESPA from flight like materials, and to develop a larger scale prototype APOA. When the full scale APOA is incorporated with the Common Berthing Mechanism (CBM), becomes the Hybrid Berthing System (HBS), which allows for berthing without a robotic arm.

Berthing↗
NASA NTRSDate not supplied

Natural Fiber Simulations and Analysis for Composites

As the U.S. government and the aviation industry strive to achieve net-zero carbon emissions by 2050, the Sustainable Manufacturing of Aircraft (SUMAC) project, supported by the Convergent Aeronautics Solutions (CAS) program of the National Aeronautics and Space Administration (NASA), aims to develop sustainably derived thermoplastic composites and manufacturing technologies for future aviation. A multidisciplinary team of experts drives this initiative through a collective effort. The team’s key focus areas are sustainably derived thermoplastic resins, natural fiber reinforcement, composite manufacturing, structural health monitoring, computational materials modeling, and systems analysis. This presentation will give an overview of the SUMAC project. Fiber-scale microscopy analysis characterized fiber cross sections finding that hemp and flax fibers are very deformable and non-circular (circularities of 0.2 were observed), and diameters range from submicron to 20 μm. Fiber shapes range from flattened, with aspect ratios Rlong/Rshort up to 5, to round, Rlong/Rshort =1. And Fiber core perimeters, which likely drives deformability, were calculated Pcore=7 μm. Explicit-fiber yarn simulations, parameterized from single-fiber measurements, resolved and identified slack as a cause for yarn strain-hardening tensile behavior. The bonded network model of PLA, PHA and PA11 resins captures tensile behavior, and can model an infused weave. Computational models of the weave unit cells matched the pattern (including plain, twill and triaxial braid), yarn ply (1to 2), and yarn twist from optical microscopy.

thermoplastic↗
NASA NTRSDate not supplied

Natural Fiber Simulations and Analysis for Composites

As the U.S. government and the aviation industry strive to achieve net-zero carbon emissions by 2050, the Sustainable Manufacturing of Aircraft (SUMAC) project, supported by the Convergent Aeronautics Solutions (CAS) program of the National Aeronautics and Space Administration (NASA), aims to develop sustainably derived thermoplastic composites and manufacturing technologies for future aviation. A multidisciplinary team of experts drives this initiative through a collective effort. The team’s key focus areas are sustainably derived thermoplastic resins, natural fiber reinforcement, composite manufacturing, structural health monitoring, computational materials modeling, and systems analysis. This presentation will give an overview of the SUMAC project. Fiber-scale microscopy analysis characterized fiber cross sections finding that hemp and flax fibers are very deformable and non-circular (circularities of 0.2 were observed), and diameters range from submicron to 20 μm. Fiber shapes range from flattened, with aspect ratios Rlong/Rshort up to 5, to round, Rlong/Rshort =1. And Fiber core perimeters, which likely drives deformability, were calculated Pcore=7 μm. Explicit-fiber yarn simulations, parameterized from single-fiber measurements, resolved and identified slack as a cause for yarn strain-hardening tensile behavior. The bonded network model of PLA, PHA and PA11 resins captures tensile behavior, and can model an infused weave. Computational models of the weave unit cells matched the pattern (including plain, twill and triaxial braid), yarn ply (1to 2), and yarn twist from optical microscopy.

thermoplastic↗
DOE OSTI2017

Lignin poly(lactic acid) copolymers

Provided herein are graft co-polymers of lignin and poly(lactic acid) (lignin-g-PLA copolymer), thermoset and thermoplastic polymers including them, methods of preparing these polymers, and articles of manufacture including such polymers.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Rheological evaluation of high temperature polymers to identify successful extrusion parameters

With the advancements in additive manufacturing (AM), several high temperature thermoplastics are being explored as potential AM feedstocks. Some of these high-performance thermoplastics include; polyetherimides (PEI), polyphenylsulfones (PPSU/F), poly(ether ketone ketone)s (PEKK) and polyphenylene sulfide (PPS) as well as their reinforced composites. Most of these advanced resins tend to be more expensive than commodity plastics such as acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA), and their processing parameters have not been determined for most AM systems. This paper demonstrates a method for identifying the appropriate processing conditions for extrusion-based AM deposition systems, in which a material is forced through an orifice at a given flow rate. The pressure required to extrude a shear-thinning thermoplastic at a given shear rate is calculated based on viscoelastic properties of the polymer melt and compared against maximum system pressure to predict successful extrusion. An evaluation of several candidate materials is presented on the Big Area Additive Manufacturing extrusion-based platform.

Ajinjeru, Christine↗
DOE OSTI2018

MICRO-CELLULOSE FIBER REINFORCED BIOCOMPOSITES FOR ADDITIVE MANUFACTURING

Polymer additive manufacturing (AM) technology is rapidly growing and it is transitioning from being primarily a prototyping method to an advanced manufacturing technique. Melt extrusion/fused deposition modeling, a method in which molten thermoplastic-based feedstock material is deposited in a raster pattern layer by layer, is the most commonly used technique in polymer AM. The technique enables direct digital manufacturing of desired geometry with controlled anisotropic distribution of reinforcing phase. While thermoplastic composites are being used in many areas of industry including AM, due to increasing environmental and long-term sustainability concerns, there is an increasing interest in bio-based renewable alternatives. Nano-to-mm scale plant-based fibers are utilized to improve properties of thermoplastics and produce bio-composites. The effect of commercially available micro-scale cellulose fibers (MFC) on the mechanical and rheological behavior of polylactic acid to produce fully bio-based composites are being investigated and selected formulations will be 3D-printed to investigate the effect of printing process on MFC alignment. Significant increases in both tensile strength and elastic modulus of compression-molded MFC-PLA composites were observed at 40 % (by wt) fiber levels.

Tekinalp, Halil↗
DOE OSTI2020

CHARACTERIZATION ON ANISOTROPIC THERMAL CONDUCTIVITY FOR BIG AREA ADDITIVE MANUFACTURING WITH POLYMERS

Additive manufacturing with polymers has been used mainly for prototyping. A recent development of Big Area Additive Manufacturing (BAAM) at Oak Ridge National Laboratory has opened its applications in the mold and die industry. A numerical simulation and prediction for a mold heating performance requires accurate anisotropic thermal properties of the printed material, which are challenging to obtain, and often requires the use of multiple techniques. The transient plane source (TPS) technique has been widely used due to its ability to measure the thermal properties of an extensive range of materials (solids, liquids, powder). Despite the capability to characterize thermal conductivity k of isotropic and anisotropic materials, the measurements of latter materials are limited to the cases, where the samples have the same thermal conductivity k along x- and y-axis that form the radial plane. In this work, the method for a characterization of k in all three dimensions is developed, and the application of TPS is extended to the determination of thermal properties along the x-, y-, and z-axis individually. The materials are represented by additively manufactured polymers including polylactic acid (PLA) and styrene maleic anhydride (SMA). The developed method consists of (1) a determination of the heat capacity of the polymers by means of TPS in combination with the developed in this work data analysis procedure, (2) a machining three types of cylindrical samples from the same material, with the height corresponding either to x-, y-, or z-direction of printing, and (3) a determination of axial thermal conductivity employing anisotropic model and using previously determined heat capacity

Trofimov, Artem↗
DOE OSTI2023

DESIGNING A PARTICLE FLOW CONTROL APPARATUS

Flow control within a particle-based Concentrated Solar Power (CSP) system is essential in determining the heat transfer coefficient, and therefore, the power generation capability of these systems. There are three areas where particle flow control is significant: the receivers, storage tanks, and particle-sCO2 heat exchangers. The focus of this paper is on designing a new mechanism to control the flow in the particle-sCO2 heat exchangers due to the simplicity and potential cost savings when compared to the other areas of interest. The goal is for this new design to have quicker response times in terms of particle flowrate than a slide gate or flow control valve, which are designs currently used. The design resembles that of a chuck mechanism within a drill where a rotation of the sleeve elicits movement of the jaws both vertically and horizontally to close the outlet area of the nozzle. Additionally, this design will utilize the current actuator that is already used within these heat exchangers to reduce the complexity of implementation. The jaws are designed to be closed at an angle of 76 ̊ which is just slightly steeper than the hopper leading to the mechanism. Furthermore, this design can be tuned to limit particle bridging and other particle flow phenomena that result in blockages. The prototypes were 3D printed out of polylactic acid (PLA) and scaled up to 100%, 200%, and 400% to be able to observe the velocity profiles of the mechanism more clearly. Experiments are performed with this prototype to compare the inlet and outlet mass flow rates at different configurations of the jaws. The particles used in these experiments are 0.3mm HSP 40/70 that are commonly used in particle-based CSP systems.

14 SOLAR ENERGY↗
DOE OSTI2023

Experimental and Numerical Investigations on Dynamic Mechanical Properties of TPMS Structures

Triply Periodic Minimal Surface (TPMS) lattice structures have been of increasing interest due to their light weighting, enhanced mechanical properties, and energy absorption characteristics for automotive and biomedical applications. With the advent of additive manufacturing and geometric modeling software, TPMS lattices with complex geometries can be realized. In this work, TPMS lattice structures were fabricated with PLA using fused filament fabrication (FFF) and their dynamic properties are characterized through drop tower experiments. Although lightweight TPMS lattices are beneficial for their impact absorption capability, most of the existing works are limited to quasi-static compression and dynamic impact tests are rarely performed. The current study investigates the stress-strain and energy absorption characteristics of TPMS lattices through drop tower testing and numerical modeling. Finite element modeling for TPMS lattices is carried out to validate the experimental responses. The mechanical properties, deformation, and failure mechanisms of TPMS lattices under dynamic impact are summarized for potential future applications.

Pokkalla, Deepak↗
DOE OSTI2024

SELF-HEALING PNEUMATIC ACTUATOR DIAPHRAGMS

In the oil and gas industry, damaged diaphragms in pneumatic actuators can lead to unintended methane leaks, increasing emissions. In this work, replacement self-healing diaphragms are manufactured for a commercial pneumatic actuator. To enable self-healing, hollow microvascular networks are created within the diaphragms using sacrificial 3D printed PLA w/ tin(II) oxalate. These microvascular networks are filled with healing chemistries and, upon damage, rupture. After rupturing, the healing chemistries mix and cure to “heal” the damage and reduce leaks. Separate actuator test stands using nitrogen gas and using natural gas were developed to assess the healing performance of diaphragms. A fatigue stand was also developed to evaluate the effects of the different microvascular network geometries on the fatigue life of diaphragms. Our results demonstrate self-healing in diaphragms subjected to damage and tested for leaks. In fatigue testing, our results indicate that the introduction of microvascular networks does not influence the fatigue life.

Self-healing, pneumatic actuator↗
DOE OSTI2015

Joint measurement of the atmospheric muon flux through the Puy de Dome volcano with plastic scintillators and Resistive Plate Chambers detectors

The muographic imaging of volcanoes relies on the measured transmittance of the atmospheric muon flux through the target. An important bias affecting the result comes from background contamination mimicking a higher transmittance. The MU-RAY and TOMUVOL collaborations measured independently in 2013 the atmospheric muon flux transmitted through the Puy de Dôme volcano using their early prototype detectors, based on plastic scintillators and on Glass Resistive Plate Chambers, respectively. These detectors had three (MU-RAY) or four (TOMUVOL) detection layers of 1 m 2 each, tens (MU-RAY) or hundreds (TOMUVOL) of nanosecond time resolution, a few millimeter position resolution, an energy threshold of few hundreds MeV, and no particle identification capabilities. The prototypes were deployed about 1.3 km away from the summit, where they measured, behind rock depths larger than 1000 m, remnant fluxes of 1.83±0.50(syst)±0.07(stat) m –2 d –1 deg –2 (MU-RAY) and 1.95±0.16(syst)±0.05(stat) m –2 d –1 deg –2 (TOMUVOL), that roughly correspond to the expected flux of high-energy atmospheric muons crossing 600 meters water equivalent (mwe) at 18° elevation. This implies that imaging depths larger than 500 mwe from 1 km away using such prototype detectors suffer from an overwhelming background. These measurements confirm that a new generation of detectors with higher momentum threshold, time-of-flight measurement, and/or particle identification is needed. As a result, the MU-RAY and TOMUVOL collaborations expect shortly to operate improved detectors, suitable for a robust muographic imaging of kilometer-scale volcanoes.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2014

The development of poly(vinyl chloride) [PVC] extrusions for a 14,000-ton self-supporting structure for the detection of neutrinos

The NOvA Neutrino Experiment has built a one of a kind self-supporting plastic structure, potentially the largest ever built. The PVC structure serves as a neutrino detector and is composed of 28 individual blocks that measure 15.5 m (51 feet) high by 15.5 m (51 feet) wide by 2.1 m (7 feet) deep. The primary parts in the detector construction are 15.5m (51 foot), 15-cell PVC extrusions. These extrusions from the basis of the detector modules which are laminated together in a crossed pattern to form the individual blocks and then filled with mineral oil based liquid scintillator. The self-supporting nature of the detector places important structural requirements on both the PVC formulation and the extrusions. Block assembly requirements impose narrow geometric tolerances. Due to the method of detecting neutrinos, the extrusions must possess exceptionally high reflectivity over a particular wavelength range. The requirement places additional restrictions on the components of the PVC formulation. Altogether, the PVC extrusions have to maintain important reflectivity characteristics, provide structural support to the detector, and meet relatively tight geometric requirements for assembly. In order to meet these constraints, a custom PVC formulation had to be created and extruded. Here, we describe the purpose and requirements of the NOvA detector leading to the production of our unique PVC extrusion, summarize the R&D process, and discuss the lessons learned.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2017

Stratigraphic and structural controls on groundwater flow in an outcropping fossil fan delta: the case of Sant Llorenç del Munt range (NE Spain)

Hydrogeological models of mountain regions present the opportunity to understand the role of geological factors on groundwater resources. The effects of sedimentary facies and fracture distribution on groundwater flow and resource exploitation studied in the ancient fan delta of Sant Llorenç de Munt (central Catalonia, Spain) by integrating geological field observations (using sequence stratigraphy methods) and hydrogeological data (pumping tests, hydrochemistry and environmental isotopes). A comprehensive analysis of data portrays the massif as a single unit, constituted by different compartments determined by specific layers and sets of fractures. Two distinct flow systems—local and regional—are identified based on pumping test analysis as well as hydrochemical and isotopic data. Drawdown curves derived from pumping tests indicate that the behavior of the saturated layers, whose main porosity is given by the fracture network, corresponds to a confined aquifer. Pumping tests also reflect a double porosity within the system and the occurrence of impervious boundaries that support a compartmentalized model for the whole aquifer system. Hydrochemical data and associated spatial evolution show the result of water–rock interaction along the flow lines. Concentration of magnesium, derived from dolomite dissolution, is a tracer of the flow-path along distinct stratigraphic units. Water stable isotopes indicate that evaporation (near a 5% loss) occurs in a thick unsaturated zone within the massif before infiltration reaches the water table. The hydrogeological analysis of this outcropping system provides a methodology for the conceptualization of groundwater flow in similar buried systems where logging and hydrogeological information are scarce.

58 GEOSCIENCES↗
DOE OSTI2023

Measurements of sound propagation in Mars' lower atmosphere

Acoustics has become extraterrestrial and Mars provides a new natural laboratory for testing sound propagation models compared to those ones on Earth. Owing to the unique combination of a microphone and two sound sources, the Ingenuity helicopter and the SuperCam laser-induced sparks, the Mars 2020 Perseverance rover payload enables the in situ characterization of unique sound propagation properties of the low-pressure CO 2 -dominated Mars atmosphere. In this study, we show that atmospheric turbulence is responsible for a large variability in the sound amplitudes from laser-induced sparks. This variability follows the diurnal pattern of turbulence. In addition, acoustic measurements acquired over one Martian year reveal a variation of the sound intensity by a factor of 1.8 from a constant source due to the seasonal cycle of pressure and temperature that significantly modifies the acoustic impedance and shock-wave formation. Finally, we show that the evolution of the Ingenuity tones and laser spark amplitudes with distance is consistent with one of the existing sound absorption models, which is a key parameter for numerical simulations applied to geophysical experiments on CO 2 -rich atmospheres. Overall, these results demonstrate the potential of sound propagation to interrogate the Mars environment and will therefore help in the design of future acoustic-based experiments for Mars or other planetary atmospheres such as Venus and Titan.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2017

Structure and luminescence properties of Dy 2 O 3 doped bismuth-borate glasses

In this study heavy bismuth-borate glasses were studied as host matrices of Dy 2 O 3 rare earth, for potential application as scintillator materials in high energy physics experiments and in general radiation detection systems. Glass matrices were prepared from 20BaO-xBi 2 O 3 -(80-x)B 2 O 3 (x = 20, 30, 40 mol%) ternary systems and synthesized by the melt-quenching method at different temperatures in order to obtain high density and high transparency in the UV/Vis range. Particularly, the glass manifesting the higher transparency and with sufficiently high density was doped with Dy 2 O 3 (2.5 and 5 mol%) in order to induce the luminescence characteristics. The effects of Bi 2 O 3 and Dy 2 O 3 on density, thermal behaviour, transmission as well as luminescence properties under UV excitation, were investigated. The experimental results show that the synthesized glasses can be considered promising candidate materials as dense scintillators, due to the Dy 3 + centres emission.

36 MATERIALS SCIENCE↗
DOE OSTI2017

PVC extrusion development and production for the NOvA neutrino experiment

We have produced large and highly-reflective open-cell PVC extrusions for the NOvA neutrino oscillation experiment. The extrusions were sealed, instrumented, assembled into self-supporting detector blocks, and filled with liquid scintillator. Each Far Detector block stands 15.7 m high, is 15.7 m wide and 2.1 m thick. More than 22,000 extrusions were produced with high dimensional tolerance and robust mechanical strength. This paper provides an overview of the NOvA Far Detector, describes the preparation of the custom PVC powder, and the making of the extrusions. As a result, quality control was a key element in the production and is described in detail.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗