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At least 325 records · Page 18

Passive Temperature Sensors for Nuclear Applications

In April 2007, the Department of Energy (DOE) designated the Advanced Test Reactor (ATR) a National Scientific User Facility (NSUF) to advance US leadership in nuclear science and technology. By attracting new users from universities, laboratories, and industry, this program supports basic and applied nuclear research to help address the nation's energy security needs. In support of this program, the Idaho National Laboratory (INL) established in-house capabilities to develop, fabricate, test, and qualify new and enhanced temperature sensors for irradiation testing. This effort is continuing today through the DOE?s Advanced Sensors and Instrumentation (ASI) program. Although most efforts emphasize sensors capable of providing real-time data, selected tasks have been completed to enhance passive sensors for irradiations where instrumentation leads cannot be included. These sensors include silicon carbide (SiC) monitors, melt wires and the sublime temperature monitor. SiC monitors are available to detect peak irradiation temperatures between 200°C and 800°C in reactor locations where instrumentation leads cannot be used. SiC monitors may be evaluated using specialized equipment installed at INL?s Measurement Sciences Laboratory (MSL). A melt wire inventory is also maintained at MSL. This inventory contains wires for specific use in irradiation experiments ranging in temperatures from 30°C to 1500°C. Melt wires and SiC monitors have had decades of research and application. Recent research has produced a passive monitor known as the sublime temperature monitor. This passive sensor has the capability of recording temperature gradients. This paper will discuss passive temperature sensors currently being researched and implemented under the ASI program.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Fabrication and testing of a 4-node micro-pocket fission detector array for the Kansas State University TRIGA Mk. II research nuclear reactor

Advancements in nuclear reactor core modeling and computational capability have encouraged further development of in-core neutron sensors. Micro-Pocket Fission Detectors (MPFDs) have been fabricated and tested previously, but successful testing of these prior detectors was limited to single-node operation with specialized designs. Described in this work is a modular, four-node MPFD array fabricated and tested at Kansas State University (KSU). The four sensor nodes were equally spaced to span the length of the fuel-region of the KSU TRIGA Mk. II research nuclear reactor core. The encapsulated array was filled with argon gas, serving as an ionization medium in the small cavities of the MPFDs. The unified design improved device ruggedness and simplified construction over previous designs. A 0.315-in. (8-mm) penetration in the upper grid plate of the KSU TRIGA Mk. II research nuclear reactor was used to deploy the array between fuel elements in the core. The MPFD array was coupled to an electronic support system which has been developed to support pulse-mode operation. Neutron-induced pulses were observed on all four sensor channels. Stable device operation was confirmed by testing under steady-state reactor conditions. Each of the four sensors in the array responded to changes in reactor power between 10 kWth and full power (750 kWth). Reactor power transients were observed in real-time including positive transients with periods of 5, 15, and 30 s. Manual reactor power oscillations were observed in real-time.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Nuclear Thermal Rocket Element Environmental Simulator (NTREES)

To support the eventual development of a nuclear thermal rocket engine, a state-of-the-art experimental test setup has been constructed to evaluate the performance characteristics of candidate fuel element materials and geometries in representative environments. The test device simulates the environmental conditions (minus the radiation) to which nuclear rocket fuel components will be subjected during reactor operation. Test articles mounted in the simulator are inductively heated in such a manner as to accurately reproduce the temperatures and heat fluxes normally expected to occur as a result of nuclear fission while at the same time being exposed to flowing hydrogen. This project is referred to as the Nuclear Thermal Rocket Element Environment Simulator or NTREES. The NTREES device is located at the Marshall Space flight Center in a laboratory which has been modified to accommodate the high powers required to heat the test articles to the required temperatures and to handle the gaseous hydrogen flow required for the tests. Other modifications to the laboratory include the installation of a nitrogen gas supply system and a cooling water supply system. During the design and construction of the facility, every effort was made to comply with all pertinent regulations to provide assurance that the facility could be operated in a safe and efficient manner. The NTREES system can currently supply up to 50 kW of inductive heating to the fuel test articles, although the facility has been sized to eventually allow test article heating levels of up to several megawatts.

Emrich, William J., Jr.↗

Performance Testing of a Liquid Metal Pump for In-Space Power Systems

Fission surface power (FSP) systems could be used to provide power on the surface of the moon, Mars, or other planets and moons of our solar system. Fission power systems could provide excellent performance at any location, including those near the poles or other permanently shaded regions, and offer the capability to provide on demand power at any time, even at large distances from the sun. Fission-based systems also offer the potential for outposts, crew and science instruments to operate in a power-rich environment. NASA has been exploring technologies with the goal of reducing the cost and technical risk of employing FSP systems. A reference 40 kWe option has been devised that is cost-competitive with alternatives while providing more power for less mass anywhere on the lunar surface. The reference FSP system is also readily extensible for use on Mars, where it would be capable of operating through global dust storms and providing year-round power at any Martian latitude. Detailed development of the FSP concept and the reference mission are documented in various other reports. The development discussed in this paper prepares the way for testing of the Technology Demonstration Unit (TDU), which is a 10 kWe end-to-end test of FSP technologies intended to raise the entire FSP system to technology readiness level (TRL) 6. The Early Flight Fission Test Facility (EFF-TF) was established by NASA s Marshall Space Flight Center (MSFC) to provide a capability for performing hardware-directed activities to support multiple in-space nuclear reactor concepts by using a nonnuclear test methodology. This includes fabrication and testing at both the module/component level and at near prototypic reactor components and configurations allowing for realistic thermal-hydraulic evaluations of systems. The liquid-metal pump associated with the FSP system must be compatible with the liquid NaK coolant and have adequate performance to enable a viable flight system. Idaho National Laboratory (INL) was tasked with the modeling, design, and fabrication of an ALIP suitable for the FSP reference mission. A prototypic ALIP was fabricated under the direction of INL and shipped to MSFC for inclusion in the Technology Demonstration Unit (TDU), a quarter-scale end-to-end reactor simulator system that is scheduled for testing at NASA-GRC. Before inclusion in the TDU, the ALIP was tested in the ALIP test circuit (ATC), which is a rig developed and operated at MSFC for the specific purpose of providing accurate quantification of liquid metal pump performance. Data showing the pump performance curves (pressure, flowrate, and pump efficiency) are presented for various operating power levels, demonstrating the full performance envelope of the pump.

Polzin, Kurt↗

Monolithic ATF MiniFuel Sample Capsules Ready for HFIR Insertion

Several advanced nuclear fuel concepts are being considered throughout the nuclear industry. Implementation of these concepts could increase accident tolerance or enhance performance beyond the capabilities of the UO₂-based nuclear fuel currently in use. Qualification and deployment of any new fuel requires rigorous irradiation testing to demonstrate performance under representative normal and off-normal operating conditions. The traditional approach for qualifying new fuels requires exhaustive execution of many integral fuel tests. However, due to the long timeframe for executing these integral tests and the limited number of available materials test reactors, this approach is becoming impractical. To accelerate fuel qualification, Oak Ridge National Laboratory developed the MiniFuel irradiation vehicle for use in conducting accelerated separate effects irradiation testing of a wide range of nuclear fuel materials in the High Flux Isotope Reactor (HFIR). The first MiniFuel irradiations performed in the facility tested sol gel–derived uranium nitride kernels and tristructural isotropic (TRISO)-coated particle fuels. This report describes the preparation and assembly of the first set of monolithic MiniFuel irradiations conducted to support accident-tolerant fuel (ATF) development and accelerated fuel qualification. Two irradiation targets containing a variety of UO₂ and U₃Si₂ disk fuel specimens were fabricated and assembled for irradiation to burnups of 8-10 and 28-40 MWd/kg U. The target irradiation temperature is 450-550°C. Irradiation of U₃Si₂ will provide new data regarding the irradiation performance of a candidate ATF to complement current ATF-1 integral experiments being performed in the Advanced Test Reactor. UO₂ samples were included as a reference so that the results from the MiniFuel experiments can be compared with the extensive UO₂ fuel performance database. The monolithic MiniFuel capsules were successfully assembled, welded, and tested per HFIR requirements and are ready for insertion into the reactor. Pictures of the assembly process are included in this report. The experiment is planned for insertion into the HFIR during cycle 487 in April 2020.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Investigation of gaseous nuclear rocket technology

The experimental and theoretical investigations conducted during the period from September 1969 through September 1972 are reported which were directed toward obtaining information necessary to determine the feasibility of the full-scale nuclear light bulb engine, and of small-scale nuclear tests involving fissioning uranium plasmas in a unit cell installed in a driver reactor, such as the Nuclear Furnace. Emphasis was placed on development of RF simulations of conditions expected in nuclear tests in the Nuclear Furnace. The work included investigations of the following: (1) the fluid mechanics and containment characteristics of one-component and two-component vortex flows, both unheated and RF-induction heated; (2) heating of particle-seeded streams by thermal radiation from a dc arc to simulate propellant heating; (3) condensation and separation phenomena for metal-vapor/heated-gas mixtures to provide information for conceptual designs of components of fuel exhaust and recycle systems; (4) the characteristics of the radiant energy spectrum emitted from the fuel region, with emphasis on definition of fuel and buffer-gas region seed systems to reduce the ultraviolet radiation emitted from the nuclear fuel; and (5) the effects of nuclear radiation on the optical transmission characteristics of transparent materials.

Kendall, J. S.↗

Analysis of COBRA-TF Critical Heat Flux Models for Triangular Fuel Assembly Pitch

The Coolant Boiling in Rod Arrays-Two Fluid (COBRA-TF) code is a best estimate code which is used to perform thermal-hydraulic analyses of a light water reactor vessel. The COBRA-TF heat transfer package has models calculating the critical heat flux (CHF). In order to verify code's predictive capability for CHF for triangular nuclear fuel assembly pitch, experiment results and system parameters of KS-1 test facility that is single loop model of the VVER primary system located in Kurchatov Institute were simulated using COBRA-TF. In order to calculate CHF for triangular nuclear fuel assembly pitch there is a look-up table generated. In addition, there are some correction factors for critical heat flux values listed the table. In this study, once KS-1 experiment results were simulated using COBRA-TF, correction factors were used to correct CHF results from COBRA-TF calculations.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Innovative control mechanism for research and test reactors using mandrel-shaped control rods

Research and test reactors have historically played a pivotal role in supporting the initial development of nuclear reactors. They continue to provide essential data for enhancing fuel designs and material knowledge. However, with many such reactors aging and the growing demand for data to bolster advanced reactor development, it is more necessary to research potential design attributes of the next generation of research and test reactors. For test reactors dedicated to fuel and material testing, the design of control mechanisms significantly influences the stabilization of neutron flux levels in irradiation positions while sustaining criticality. This study presents an innovative control mechanism for potential research and test reactor designs. It employs small absorber rods that move in opposite axial directions to maintain axial symmetry of power and neutron flux during burnup cycles. These rods maximize reactivity worth while also offering flexibility to flatten the radial power distribution. An axial translation of the control mechanisms’ absorbers, as compared to the rotational movement of absorbers in control cylinders, also provides a benefit to available excess reactivity and cycle length. Additionally, this work utilizes a simplified core model of the Advanced Test Reactor to assess the performance of this control mechanism. Compared to the current control system based on rotating control cylinders, the new control mechanism has the potential to enhance, or at least maintain, neutronic performance parameters in this reactor design.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Multiphysics Simulation of the NASA SIRIUS-CAL Fuel Experiment in the Transient Test Reactor Using Griffin

After approximately 50 years, NASA is restarting efforts to develop nuclear thermal propulsion (NTP) for interplanetary missions. Building upon nuclear engine tests performed from the late 1950s to the early 1970s, the present research and testing focuses on advanced materials and fabrication methods. A number of transient tests have been performed to evaluate materials performance under high-temperature, high-flux conditions, with several more experiments in the pipeline for future testing. The measured data obtained from those tests are being used to validate the Griffin reactor multiphysics code for this particular type of application. Griffin was developed at Idaho National Laboratory (INL) using the MOOSE framework. This article describes the simulation results of the SIRIUS-CAL calibration experiment in the Transient Reactor Test Facility (TREAT). SIRIUS-CAL was the first transient test conducted on NASA fuels, and although the test was performed with a relatively low core peak power, the test specimen survived a temperature exceeding 900 K. Griffin simulations of the experiment successfully matched the reactor’s power transient after calibrating the initial control rod position to match the initial reactor period. The thermal-hydraulics model largely matches the time-dependent response of a thermocouple located within the experiment specimen to within the uncertainty estimate. However, the uncertainty range is significant and must be reduced in the future.

33 ADVANCED PROPULSION SYSTEMS↗

Architecture Improvements and Retesting of the Microscopic Depletion Implementation in the MAMMOTH Reactor Physics Application

Nuclear fuel experiments conducted at the Transient Reactor Test Facility (TREAT) will be analyzed with the MAMMOTH reactor physics application, currently under development at Idaho National Laboratory. MAMMOTH natively couples with the BISON, RELAP-7, and Rattlesnake applications within the MOOSE framework. The implemented methods allow for simulating the irradiation of fuel in a nuclear reactor from the beginning of life in a nuclear reactor until it is placed in TREAT for fuel testing using the same finite element mesh throughout the analysis retaining a very high level of resolution and fidelity. The calculation of the isotopic distribution in fuel requires the solution to the decay and transmutation equations coupled to the neutron transport equation. This report focuses on three significant improvements to the MAMMOTH micro-depletion capability. First, the depletion architecture within MAMMOTH is modified to improve the flexibility and speed of burnup calculations. The results of various benchmark tests demonstrate that the refactoring of the previously implemented capability does not introduce any regression. The second improvement involves the expansion of the data functionality. MAMMOTH can now read the decay data files used by the Oak Ridge Isotope Generation (ORIGEN) code, thus enabling access to data of more than 1,600 isotopes. The third improvement is the capability to perform depletion at a constant power level which was verified via a comparison to ORIGEN.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Research and Development Capabilities available through the Nuclear Science User Facilities

The Nuclear Science User Facilities (NSUF), established in 2007 as the Advanced Test Reactor (ATR) National Scientific User Facility is chartered to provide cost-free access to unique and important research and development capabilities and infrastructure to nuclear energy-focused researchers. Originally, the NSUF was formed to utilize excess capacity in the ATR and the Hot Fuels Examination Facility (HFEF) hot cells. In the eight years since its inception, the NSUF has expanded to include most of the capabilities at the Idaho National Laboratory as well as twelve external 'partner' facilities. The inclusion of the partner facilities makes the NSUF the first distributed user facility, a 'laboratory without walls.' Users can apply for access to any of the NSUF INL or partner facilities using the same process, either through the annual Office of Nuclear Energy Consolidated Innovative Nuclear Research funding announcement or the NSUF Rapid Turnaround Experiment (RTE) opportunities, offered three times each year. In support of the capability access mission, the NSUF also offers access to additional resources. In order to help researchers connect with the appropriate capabilities, the NSUF has developed a comprehensive searchable database of nuclear energy R and D infrastructure in the US and worldwide. Additionally, the NSUF hosts a Fuels and Materials Sample Library (FMSL) that includes an ever-expanding set of previously irradiated materials, supporting un-irradiated archive material and fabrication and irradiation data for the materials. The capabilities of the NSUF partner facilities, the NEID, the fuels and materials sample library and the access application information is all available at the NSUF web site: ATRNSUF.INL.gov. (author)

36 MATERIALS SCIENCE↗

TREAT HODOSCOPE – A Predictive Simulation Model

The Transient Reactor Test Facility (TREAT) reactor is being restarted after over two decades of standby operation. TREAT is designed to test the time-dependent behavior of nuclear fuel during simulated reactor accidents. One of the principle data collection systems of TREAT is the fast neutron hodoscope which is used to observe the motion of the fuel test specimen as it is being damaged, deformed, or melted over the course of the power transient. The hodoscope is a grid of ex-core collimator channels paired with a bank of fast neutron sensitive radiation detectors. These detectors have historically been calibrated using empirical methods utilizing measurement data from smaller power pulses. Given modern computational capabilities this work sets out to establish a predictive computational capability of the fast neutron flux field exiting the hodoscope to support these calibrations.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

The Use of Immersion Rigs for High Temperature Hydrogen Exposure Testing Within the Nuclear Thermal Rocket Element Environmental Simulator (NTREES): NTREES-5 Hydrogen Heat Exchanger (N5HHX-01)

The Nuclear Thermal Rocket Element Environmental Simulator (NTREES) facility at NASA’s Marshall Space Flight Center (MSFC) subjects materials and components typically found on nuclear thermal propulsion (NTP) systems to non-nuclear simulations of prototypic NTP reactor thermohydraulic environments. With 1.2 MW of inductive power available, the currently employed methods to simulate nuclear heating in NTREES consist of 1) inductively heating a test specimen, which typically cannot be performed on ceramic materials, or 2) heating gas that envelops the test specimen. The latter of these has provided a basis for developing so-called “immersion rigs” to be used in NTREES. Furthermore, immersion rigs are especially useful in the case of smaller, technically challenging test specimens. One such device, the “NTREES-5 Hydrogen Heat Exchanger” (N5HHX-01), designed and deployed to test small material coupons to ~0.5 g/s of 2800 K, 500 psi Hydrogen, is discussed herein. To achieve this desired delivery temperature level, the most suitable material for the N5HHX’s construction was pure tungsten, which imposed budgetary and manufacturing challenges. Also discussed in this paper is the design of the N5HHX rig’s sample container, which became the first iteration of improving NTREES small material coupon test operations by permitting rapid changeout of different material samples.

Reactor Testing↗

Implementation of Depletion Architecture in the MAMMOTH Reactor Physics Application

Nuclear fuel experiments conducted at the Transient Reactor Test Facility (TREAT) will be analyzed with the MAMMOTH reactor physics application, currently under development at Idaho National Laboratory. MAMMOTH natively couples with the BISON, RELAP-7, and Rattlesnake applications within the MOOSE framework. The methods currently implemented allow for simulating the irradiation of fuel from the beginning of life in a nuclear reactor until it is placed in TREAT for fuel testing using the same finite element mesh throughout the analysis thereby retaining a very high level of resolution and fidelity. The calculation of the isotopic distribution in fuel requires the solution to the decay and transmutation equations coupled to the neutron transport equation. This work focuses on two significant improvements to the MAMMOTH micro-depletion capability. First, the depletion architecture within MAMMOTH is modified to improve the flexibility and speed of burnup calculations. The results of various benchmark tests demonstrate the accuracy of the modified implementation. The second improvement involves the expansion of the data functionality. MAMMOTH can now read the decay data files used by the Oak Ridge Isotope Generation (ORIGEN) code, thus enabling access to data of more than 1,600 isotopes. Comparison of ORIGEN and MAMMOTH for a selected benchmark problem was performed. Both codes yield very similar results, with differences of 0.03% that can be attributed to differences in precision between the two codes. Future work will focus on comparisons between MAMMOTH and ORIGEN for more complex problems.

07 ISOTOPE AND RADIATION SOURCES↗

Future Nuclear Energy Factual Status Document: Resource Document for the Workshop on Basic Research Needs for Future Nuclear Energy, July 2017

Since commercialization in the mid-1950s, nuclear power has been widely deployed and provides an important clean source of energy, primarily through the generation of electricity. There are currently 449 commercial nuclear power reactors operating in 31 countries with over 390 GWe total capacity, with 99 operating units in the United States with a total generating capacity of about 100 GWe. Nuclear power plants provide over 11% of the world’s electricity production and, as of 2016, thirteen countries rely on nuclear energy to supply at least one-quarter of their total electricity. Virtually all of that power is generated with water-cooled reactor systems. A number of advanced nuclear energy system concepts have been developed to provide improved efficiency, greater fissile fuel utilization, reduced high level waste generation, and increased margins of safety over today’s water-cooled systems. However, there are a number of technical challenges that must be addressed to enable the broad deployment of these systems from concept to the electrical grid. This Technical Document is written to provide workshop participants with an overview of the current status of a number of advanced reactor systems: Key issues for advanced nuclear energy, including coolants, materials in extremes (irradiation, coolant, and/or high temperature) and interfaces; Nuclear fuel technologies for key reactor types and limitations in testing and design; State of science and understanding for nuclear systems, including characterization, testing, and modeling and simulation tools. For each of these technical areas, this document describes the technological challenge, current state of the art for the technology, and barriers to advanced nuclear concepts.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Future Opportunities for LWR Irradiations in US Test Reactors

After several years of relatively low activity in the field of Light Water Reactor (LWR) fuel development, the Department of Energy again began to engage in developing new fuel technologies and irradiation performance data prompted by the Fukushima Daichi nuclear accidents. New competencies for irradiation testing in material test reactors in the United States began to be developed at this time using the Advanced Test Reactor (ATR), High Flux Isotope Reactor (HFIR), Massachusetts Institute of Technology Reactor (MITR), and the Transient Reactor Test Facility (TREAT). Capsules for testing fuel and cladding materials in ATR and HFIR were deployed, a Pressurized Water Reactor (PWR) condition loop for testing fuel rods was established in ATR, cladding corrosion studies were performed using a water loop in MITR, and TREAT pulse testing capabilities were commissioned for fuel rods in water capsules. The more recent and unexpected closure of the Halden Boiling Water Reactor (HBWR) also prompted further investments in Loss of Coolant Accident (LOCA) testing capabilities at TREAT. New configurations of these test devices show further potential in enhanced steam condition control and other investigations are building toward a flowing water loop for testing transient to dryout conditions. The closure of HBWR also prompted a major project currently underway to construct additional water loops in ATR where a novel approach is being pursued to enable Boiling Water Reactor (BWR) conditions. A meaningful collaborative project was awarded to MITR which, amidst an unexpected major overhaul of the reactor, has expanded cladding corrosion test capabilities at MITR. New explorations have led to methods for unique experiments at HFIR including channel box irradiations. New device developments are also bridging toward future potential for instrumented capsule irradiation tests in ATR and HFIR. Finally, a new project referred to as the System Physics Advanced Reactor Critical facility (SPARC) is gaining traction towards a large zero-power reactor able to produce physics validation data for LWR fuel bundle designs with increased enrichment and enhanced absorbers for 24-month operation cycles. This paper provides a brief summary of the status of these irradiation testbed capabilities with an emphasis on current efforts toward future capabilities to obtain new data and maximize the performance potential of LWR fuel technologies.

Woolstenhulme, Nicolas [Idaho National Laboratory ↗