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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 325 records · Page 18
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Predicting Mechanical Properties from Microstructure Images in Fiber-Reinforced Polymers Using Convolutional Neural Networks

Evaluating the mechanical response of fiber-reinforced composites can be extremely time-consuming and expensive. Machine learning (ML) techniques offer a means for faster predictions via models trained on existing input–output pairs and have exhibited success in composite research. This paper explores a fully convolutional neural network modified from StressNet, which was originally used for linear elastic materials, and extended here for a non-linear finite element (FE) simulation to predict the stress field in 2D slices of segmented tomography images of a fiber-reinforced polymer specimen. The network was trained and evaluated on data generated from the FE simulations of the exact microstructure. The testing results show that the trained network accurately captures the characteristics of the stress distribution, especially on fibers, solely from the segmented microstructure images. The trained model can make predictions within seconds in a single forward pass on an ordinary laptop, given the input microstructure, compared to 92.5 h to run the full FE simulation on a high-performance computing cluster. These results show promise in using ML techniques to conduct fast structural analysis for fiber-reinforced composites and suggest a corollary that the trained model can be used to identify the location of potential damage sites in fiber-reinforced polymers.

Sun, Yixuan (ORCID:0000000311093380)↗
DOE OSTI2023

Effect of Re and Al additions on the microstructure and mechanical properties of Nb-18Ti-12W alloy

Microstructure and mechanical properties at 25–1200 °C of new refractory alloys, Nb-18Ti-12W (NTW), Nb-18Ti-12W-5Re (NTW-R) and Nb-18Ti-12W-5Re-1Al (NTW-RA), all compositions are in atomic percent, are reported. The alloys are developed as an alternative to a denser, more expensive and difficult-to-process refractory alloy WC-3009. After production by arc melting and hot isostatic pressing at 1400 °C, 207 MPa for 3 h, the alloys have a BCC crystal structure with the average grain size of ~150–200 μm and contain low volume fraction of (Ti,N)-rich precipitates near grain boundaries. NTW shows excellent malleability at all studied temperatures. Its yield stress at 25 °C, 1000 °C and 1200 °C is 874 MPa, 353 MPa and 202 MPa, respectively. The NTW-R and NTW-RA alloys are stronger at all the studied temperatures; however, they lack in compression ductility at 25 °C. As a result, extensive deformation twinning and formation of intergranular voids precede the fracture of these two alloys at 25 °C.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Effect of boron and carbon addition on microstructure and mechanical properties of the aged gamma-prime strengthened alumina-forming austenitic alloys [Effect of boron and carbon addition on microstructure and mechanical properties of the aged gamma-prime alumina-forming austenitic alloys]

Here, the goal of this work was to understand the effects of aging at 800 °C on the microstructures and mechanical properties of two recently-developed AFA stainless steels based on Fe-14Cr-32Ni-3Nb-3Al-2Ti (wt.%), one of which contained small additions of boron and carbon. To that end both the size distributions and growth kinetics of the B2, Laves phase, L1 2 precipitates present were quantified. While the lattice parameter, morphology, size and coarsening behavior of the L1 2 precipitates was the same in both AFA alloys, the B and C enhanced the grain boundary coverage by both Laves phase and B2-NiAl precipitates, but suppressed their coarsening. These interstitial additions also suppressed the formation of twins and discontinuous precipitation, which were observed in the B and C-free material. It is shown that the yield strength at 700 °C is largely controlled by the size of the L1 2 precipitates, with the largest strengthening effect obtained after aging for 2.4 h for both AFA alloys. Longer aging time led to a loss of strength mainly due to the coarsening of the L1 2 precipitates.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Directed energy deposition of radially functionally graded nickel based superalloys IN625 and IN738: Microstructure and mechanical properties

This study investigates the microstructure and mechanical properties of radially functionally graded (RFG) materials fabricated from nickel-based superalloys IN625 and IN738 using directed energy deposition (DED). RFG cylindrical deposits with radial gradients of IN625-IN738 and IN738-IN625 were successfully fabricated and confirmed to be crack-free through tailored composition grading, scan strategy and process parameters that minimized thermal gradients and solidification velocities. Microstructural analysis revealed distinct variations across the gradient, characterized by differences in dendrite arm spacing, microsegregation, and the formation of distinct γ' precipitates and carbide/boride phases (MC, M 6 C, M 2 C, and MB 2 ) in as-deposited (AD) conditions, which evolved into M 23 C 6 and M 2 B upon subsequent heat treatment (HT). EBSD showed predominant columnar grains with a [100] texture, while microhardness profiles demonstrated consistent variation across the gradients. Mechanical testing highlighted the synergy of the graded structure, combining IN738's strength with IN625's ductility, resulting in enhanced properties such as a yield strength of 1131 MPa, ultimate tensile strength of 1382 MPa, and elongation of 12 % for HT IN625-IN738 grading. Numerical simulations employing CALPHAD thermodynamic calculations and finite element thermal modeling are used to establish phase evolution and microstructural feature correlation with thermal profiles, aiding in the optimization of process-structure-property relationship.

Additive manufacturing↗
DOE OSTI2019

Columnar Niobium Oxide Nanostructures: Mechanism of Formation, Microstructure, and Electrophysical Properties

The morphology and microstructure of columnar niobium oxide nanostructures are studied and the dependences of their morphological sizes on anodizing voltages (100–450 V) and anodic alumina pore diameters (40–150 nm) are established. The features of ion transport during local anodization of niobium are studied and the transport numbers of electrolyte anions and niobium cations are calculated; a mechanism of formation and growth is proposed and the phase composition and electrophysical properties of columnar nanostructures are studied.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2015

The Effects of Cold Work on the Microstructure and Mechanical Properties of Intermetallic Strengthened Alumina-Forming Austenitic Stainless Steels

In order to achieve energy conversion efficiencies of > 50 pct for steam turbines/boilers in power generation systems, materials are required that are both strong and corrosion-resistant at > 973 K (700 A degrees C), and economically viable. Austenitic steels strengthened with Laves phase, NiAl and Ni3Al precipitates, and alloyed with aluminum to improve oxidation resistance, are potential candidate materials for these applications. The microstructure and microchemistry of recently developed alumina-forming austenitic stainless steels have been characterized by scanning electron microscopy, transmission electron microscopy, and synchrotron X-ray diffraction. Different thermo-mechanical treatments were performed on these steels to improve their mechanical performance. These reduced the grain size significantly to the nanoscale (similar to 100 nm) and the room temperature yield strength to above 1000 MPa. A solutionizing anneal at 1473 K (1200 A degrees C) was found to be effective for uniformly redistributing the Laves phase precipitates that form upon casting. (C) The Minerals, Metals & Materials Society and ASM International 2015

Hu, B.↗
DOE OSTI2020

The correlation between microstructure and nanoindentation property of neutron-irradiated austenitic alloy D9

The microstructure and nanomechanical properties of three samples of the modified stainless steel (referred as the alloy D9) were systematically characterized after neutron irradiation in the Advanced Test Reactor. The samples were irradiated to 5.0, 8.2, and 9.2 displacements per atom at 448, 430, and 683°C, respectively. The evolutions of dislocation loops, cavities, and radiation-induced precipitates were quantitatively studied to reveal their dose and temperature dependencies. Nanohardness and nanoindentation creep tests were conducted at room temperature on the irradiated samples. Unexpected radiation hardening was observed in the highest-temperature-irradiated sample due to the formation of an unknown type of Ni- and Si-rich precipitates whose contributions to the radiation and mechanical performances of the alloy were discussed. We provide the radiation-microstructure-property correlations of alloy D9 with new insights, which can benefit the development and optimization of advanced austenitic alloys for future nuclear applications.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Microstructural characterization of limestone exposed to heat with XRD, SEM and TG-DSC

Highlights: • The microstructure of limestone (25 °C–800 °C) was analyzed by XRD, SEM and TG-DSC. • The microstructural properties of the crystal are anisotropic in different crystal plane directions. • Microstructure controls the macroscopic properties of limestone. - Abstract: Limestone is a common rock used in many buildings and found in underground engineering projects. After exposure to heat, for example, the occurrence of fires, the stability of limestone structures is mostly affected, which may have safety repercussions. Therefore, the impact of thermal effects on the microstructure of limestone is investigated in this study, in which 8 groups of limestone samples are exposed to different temperatures (25 °C, 100 °C, 200 °C, 300 °C, 500 °C, 600 °C, 700 °C and 800 °C), after which X-ray diffraction, differential scanning calorimetry and scanning electron microscopy are carried out. The mineral composition and the microstructure of the samples are numerically modeled, in which the diffraction peaks, full width at half maximum, integral breadth, microstrain, average domain size and dislocation density are analyzed. The macroscopic properties obtained from the results in other works in the literature including porosity, compressive strength, damage coefficients and modulus of elasticity are also compared with the parameters above. The changes in the crystal structure of two minerals, calcite and dolomite, are found to be anisotropic in the different crystal plane directions. It is also found that the limestone microstructure affects the macroscopic properties. A temperature between 200 °C to 300 °C is the critical temperature at which both the macroscopic properties and macrostructure demonstrate significant changes.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Solution Heating Rate on Quasi-static and Dynamic Mechanical Properties of Al-Mg-Si-Cu Alloy

The effect of solution heating rate on quasi-static and dynamic mechanical properties of Al-Mg-Si-Cu alloy in bake hardening state was investigated through mechanical properties, microstructure and fracture morphology characterization in the present study. The results show that solution heating rate has a strong influence on microstructure, quasi-static and dynamic mechanical properties. As solution heating rate rises, the grain microstructure transforms from the elongated grains to equiaxed grains and the fraction of low-angle grain boundaries (LAGBs) also decreases. Moreover, the equivalent average grain size first decreases, and then increases. The relationship between solution heating rate and mechanical property is monotonic, not depending on strain rate. As solution heating rate rises, the yield strength, ultimate tensile strength and elongation decrease. In contrast to quasi-static loading, dynamic loading always tends to improve strengths and elongation. In addition, compared with the quasi-static tensile specimens, the dynamic tensile specimens possess a larger number of dislocations. Regardless of strain rate and solution heating rate, all the tensile specimens exhibit the ductile fracture mode. As solution rate rises, the dimples decrease and become shallow gradually. The dimples in dynamic fracture zone are larger and deeper than those in the quasi-static fracture zone.

36 MATERIALS SCIENCE↗