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At least 325 records · Page 18

All sources NASA NTRS DOE OSTI

DOE OSTI2024

Instantaneous mesh load factor ( K γ ) measurements in a wind turbine gearbox using fiber-optic strain sensors

The mesh load factor, K γ , describes how loads are shared between planet gears and has become one of the key design challenges in modern wind turbine gearboxes. Planet load sharing directly impacts tooth root stresses, a critical driver of torque density and gearbox reliability. Experimental evaluation of K γ is typically performed from sun gear tooth root strain gauge measurements, which are complex. Furthermore, such measurements can only provide an average value of load sharing. The present study describes an alternative method to evaluate the mesh load factor in wind turbine gearboxes based on fiber-optic strain sensors installed on the outer surface of the fixed ring gear. We present the results of an extensive measurement campaign to evaluate this novel sensing solution installed on the input planetary stage of a 2-MW wind turbine gearbox at the National Renewable Energy Laboratory's Flatirons Campus (Colorado, USA). The number of strain sensors on the ring gear was selected as an integer multiple of the number of planets, which has enabled an instantaneous evaluation of the mesh load factor. The effect of operating conditions on the planet load-sharing behavior of the gearbox has been investigated. The mesh load factor measured for operating conditions close to rated was below 1.05, well below IEC 61400-4 standard requirements.

17 WIND ENERGY↗

DOE OSTI2019

Efficient discontinuous finite difference meshes for 3-D Laplace–Fourier domain seismic wavefield modelling in acoustic media with embedded boundaries

Simulation of acoustic wave propagation in the Laplace–Fourier (LF) domain, with a spatially uniform mesh, can be computationally demanding especially in areas with large velocity contrasts. To improve efficiency and convergence, we use 3-D second- and fourth-order velocity-pressure finite difference (FD) discontinuous meshes (DM). Our DM algorithm can use any spatial discretization ratio between meshes. We evaluate direct and iterative parallel solvers for computational speed, memory requirements and convergence. Finally, benchmarks in realistic 3-D models and topographies show more efficient and stable results for DM with direct solvers than uniform mesh results with iterative solvers.

58 GEOSCIENCES↗

DOE OSTI2018

Scaling Invariance and Characteristics of the Cloud of Spherical Projectile Fragmentation Products upon High-Velocity Impact on a Thin Mesh Shield

In this paper, we consider the problem of the fragmentation of an aluminum projectile on a thin steel mesh shield at high-velocity impact in a three-dimensional (3D) setting. The numerical simulations are carried out by the smoothed particle hydrodynamics method applied to the equations of mechanics of deformable solids. Quantitative characteristics of the projectile fragmentation are obtained by studying statistics of the cloud of fragments. Considerable attention is given to scaling laws accompanying the fragmentation of the projectile. Scaling is carried out using the parameter K, which defines the number of the mesh cells in the projectile diameter. It is found that the dependence of the critical velocity V{sub c} of fragmentation on the parameter K consists of two branches that correspond to two modes of the projectile fragmentation associated with the “small” and “large” aperture of the mesh cell. We obtain the dependences of the critical velocity V{sub c} on the projectile diameter and the mesh parameters for both modes of the fragmentation. It is shown that the average cumulative mass distributions constructed at V{sub c} exhibit the property of scale invariance, splitting into two groups of distributions corresponding exactly to the modes of the projectile fragmentation. In each group, the average cumulative distributions show good coincidence in the entire mass region; moreover, in the intermediate mass region, each group of distributions has a power-law distribution with an exponent τ different from that in the other group. Conclusions about the dependence of the exponent of the power-law distribution τ on the fragmentation mode are made.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

DOE OSTI2023

An Efficient High-Order Solver for Diffusion Equations with Strong Anisotropy on Non-Anisotropy-Aligned Meshes

This paper concerns numerical solution of the diffusion equation with strong anisotropy on meshes not aligned with the anisotropic vector field. In order to resolve the numerical pollution for simulations on a non-anisotropy-aligned mesh and reduce the associated high computational cost we propose an effective preconditioner, extending our previous work. Similar to the anisotropy-aligned mesh case, we apply the auxiliary space preconditioning framework to design a preconditioner where a continuous finite element space is used as the auxiliary space for the discontinuous finite element space. The key component is an effective line smoother that can mitigate the high-frequency errors perpendicular to the magnetic field. We design a graph-based approach to find such a line smoother that is approximately perpendicular to the vector fields when the mesh does not align with the anisotropy. Finally, numerical experiments for several benchmark problems are presented, demonstrating the effectiveness and robustness of the proposed preconditioner when applied to Krylov iterative methods.

97 MATHEMATICS AND COMPUTING↗

DOE OSTI2025

automesh: Automatic mesh generation in Rust

automesh is an open-source Rust software program that uses a segmentation, typically generated from a 3D image stack, to create a finite element mesh, composed either of hexahedral (volumetric) or triangular (isosurface) elements. automesh converts between segmentation formats (.npy, .spn) and mesh formats (.exo, .inp, .mesh, .stl, .vtk). automesh can defeature voxel domains, apply Laplacian and Taubin smoothing, and output mesh quality metrics. automesh uses an internal octree for fast performance.

Hovey, Chad Brian [Sandia National Laboratories (S↗

DOE OSTI2017

Milestone Deliverable: FY18-Q1: Deploy production sliding mesh capability with linear solver benchmarking.

This milestone was focused on deploying and verifying a “sliding-mesh interface,” and establishing baseline timings for blade-resolved simulations of a sub-MW-scale turbine. In the ExaWind project, we are developing both sliding-mesh and overset-mesh approaches for handling the rotating blades in an operating wind turbine. In the sliding-mesh approach, the turbine rotor and its immediate surrounding fluid are captured in a “disk” that is embedded in the larger fluid domain. The embedded fluid is simulated in a coordinate system that rotates with the rotor. It is important that the coupling algorithm (and its implementation) between the rotating and inertial discrete models maintains the accuracy of the numerical methods on either side of the interface, i.e., the interface is “design order.”

17 WIND ENERGY↗

DOE OSTI2020

Demonstration and performance testing of extreme-resolution simulations with static meshes on Summit (CPU & GPU) for a parked-turbine configuration and an actuator-line (mid-fidelity model) wind farm configuration (ECP-Q4 FY2020 Milestone Report)

The goal of the ExaWind project is to enable predictive simulations of wind farms comprised of many megawatt-scale turbines situated in complex terrain. Predictive simulations will require computational fluid dynamics (CFD) simulations for which the mesh resolves the geometry of the turbines and captures the rotation and large deflections of blades. Whereas such simulations for a single turbine are arguably petascale class, multi-turbine wind farm simulations will require exascale-class resources. The primary physics codes in the ExaWind simulation environment are Nalu-Wind, an unstructured-grid solver for the acoustically incompressible Navier-Stokes equations, AMR-Wind, a block-structured-grid solver with adaptive mesh refinement capabilities, and OpenFAST, a wind-turbine structural dynamics solver. The Nalu-Wind model consists of the mass-continuity Poisson-type equation for pressure and Helmholtz-type equations for transport of momentum and other scalars. For such modeling approaches, simulation times are dominated by linear-system setup and solution for the continuity and momentum systems. For the ExaWind challenge problem, the moving meshes greatly affect overall solver costs as reinitialization of matrices and recomputation of preconditioners is required at every time step. The choice of overset-mesh methodology to model the moving and non-moving parts of the computational domain introduces constraint equations in the elliptic pressure-Poisson solver. The presence of constraints greatly affects the performance of algebraic multigrid preconditioners.

17 WIND ENERGY↗

DOE OSTI2023

Remapping of Data Between One-Dimensional Meshes

In this report we present two approaches to data remapping between one-dimensional meshes implemented with the c++ programming language. Our goal was to test the performance of two search algorithms, linear and binary, and verify the accuracy of our implementations of the two methods. We first introduce the concept of data remap and meshing components, as well as their various uses. We then delve into the differences between point-wise and conservative remap, the algorithms used in the implementations, and lastly confirm the implementations work as intended when given various inputs. We expect that, after profiling, the binary search algorithm will be more efficient than the linear algorithm for sorted sets of data, the point-wise remap implementation to accurately approximate the data transfer between two meshes, and the conservative remap implementation to conserve the area underneath the curve of two distinct meshes.

97 MATHEMATICS AND COMPUTING↗

DOE OSTI2024

Development of a self-lubricating high-efficiency hybrid seal composed of carbon nanotube-coated metal meshes for CSP turbomachinery (SETO CPS #36333 Final Report)

In turbomachinery, internal leakage flow accounts for up to 3% of the total thermodynamic cycle energy loss. Tradeoff must be made between the sealing efficiency (smaller clearance) and the friction and wear issues for interfering with the shaft (larger clearance). This ORNL-Danfoss joint effort developed a novel hybrid seal composed of carbon nanotube (CNT)-coated metal meshes. The CNT growth process was based on a self-catalyzing chemical vapor deposition and these multiwall CNTs were well aligned with high crystallinity. This hybrid material structure takes advantage of the CNT’s low-friction nature and uses the metal mesh as an extendable backbone. Full-scale experimental seals were designed, fabricated, and optimized for sealing performance and durability. The CNT-coated metal mesh seal demonstrated superior gas sealing efficiency to the baseline labyrinth seal and significantly improved shaft surface protection compared with the state-of-the-art superalloy brush seal on the static rig and full-scale compressor dynamometer tests. The CNT-metal mesh seal is low-cost and scalable and can potentially benefit wide applications, including CSP and other power generation, marine, automotive, and HVAC.

36 MATERIALS SCIENCE↗

DOE OSTI2025

Grain2Mesh: Mesh Generation for Grain-Scale Nonlinear Elasticity Modeling

The nonlinear hysteretic behavior of rocks under cyclic loading is a crucial area of study in geomechanics. The macroscopic response of a variety of materials has been found to be contingent upon the behavior of the micro-scale structure. This project aims to develop a functional and maintainable software package for generating a multi-phase numerical mesh and accompanying simulation files for finite element modeling used in computational mechanics solvers. Meshes generated from images often lack key preprocessing that reduces noise and prevents mesh element distortion that can increase computational cost. By incorporating user feedback throughout, grain2mesh ensures a high-fidelity mesh that can be used to model grain-scale interactions such as shearing, crack propagation, and interfacial material contrast. Scientific applications of this software include material fracturing, stress-strain analysis for natural and engineered materials, and nonlinear meso-scale analysis.

54 ENVIRONMENTAL SCIENCES↗

NASA NTRS1973

A mesh gradient technique for numerical optimization

A class of successive-improvement optimization methods in which directions of descent are defined in the state space along each trial trajectory are considered. The given problem is first decomposed into two discrete levels by imposing mesh points. Level 1 consists of running optimal subarcs between each successive pair of mesh points. For normal systems, these optimal two-point boundary value problems can be solved by following a routine prescription if the mesh spacing is sufficiently close. A spacing criterion is given. Under appropriate conditions, the criterion value depends only on the coordinates of the mesh points, and its gradient with respect to those coordinates may be defined by interpreting the adjoint variables as partial derivatives of the criterion value function. In level 2, the gradient data is used to generate improvement steps or search directions in the state space which satisfy the boundary values and constraints of the given problem.

Willis, E. A., Jr.↗

NASA NTRS1978

Some mesh generation requirements and methods

Discretized solution algorithms, which find solutions of field equations in a two or three dimensional field, generally use meshes which are fitted to the field boundary to allow convenient formulation of boundary conditions there. A mesh is defined to be the image of a rectangular grid in computational space under a mesh mapping which maps computational space into physical space. It is not necessary that all of computational space be mapped onto the region of interest in physical space. Parts of it can be excised to give a better fit to the boundary. Many different excisions can be made to fit a single boundary; the choice depends on the mesh arrangement desired in the field.

Dickson, L. J.↗

NASA NTRS1982

Measurement of losses of mesh membrane material for reflector applications with an S-band radiometer

The spatial resolution, the frequency of revisits, and the accuracy requirements for the detection of Earth surface parameters from space force the satellite designers to consider large space structures for microwaves. Some Earth surface parameters are only detectable with radiometers. Because the large reflectors should be much lighter than solid and deployable reflectors, mesh membrane material is considered to be used as the reflector. It is essential to determine the emissivity of the reflecting material even when close to zero to estimate the accuracy of the radiometer measurement. An existing S-band radiometer was used to determine the loss of a 1 sq m pretensioned mesh first in a field experiment and later in a well shielded laboratory set-up. The models for retrieving the emissivity of the mesh are described in detail and the equivalent losses for different mesh positions were calculated.

Blume, H. J. C.↗

NASA NTRS1985

Application of closed-form solutions to a mesh point field in silicon solar cells

A computer simulation method is discussed that provides for equivalent simulation accuracy, but that exhibits significantly lower CPU running time per bias point compared to other techniques. This new method is applied to a mesh point field as is customary in numerical integration (NI) techniques. The assumption of a linear approximation for the dependent variable, which is typically used in the finite difference and finite element NI methods, is not required. Instead, the set of device transport equations is applied to, and the closed-form solutions obtained for, each mesh point. The mesh point field is generated so that the coefficients in the set of transport equations exhibit small changes between adjacent mesh points. Application of this method to high-efficiency silicon solar cells is described; and the method by which Auger recombination, ambipolar considerations, built-in and induced electric fields, bandgap narrowing, carrier confinement, and carrier diffusivities are treated. Bandgap narrowing has been investigated using Fermi-Dirac statistics, and these results show that bandgap narrowing is more pronounced and that it is temperature-dependent in contrast to the results based on Boltzmann statistics.

Lamorte, M. F.↗

NASA NTRS1986

Integrated analysis system for box truss antenna mesh performance

An integrated analysis system has been developed to more efficiently design and analyze the mesh reflective surface and the mesh tie system of the box truss antenna. Six integrated computer programs using nonlinear finite-element, surface topography and interpolation, and RF aperture integration techniques, analyze the effects of manufacturing errors, mesh pillowing, and operating environment on antenna performance. The level of rigor of analysis can be varied, providing the possibility of a lower cost preliminary study on various designs using a minimum number of reduced box section models. By including the random and systematic errors with the aperture integration of minimum rms reflector surface roughness, the RF Performance Solver determines the far-field pattern, including the beam efficiency, and thus the antenna performance of the mesh reflector antenna.

Bachtell, E. E.↗

NASA NTRS1985

On the construction of the Voronoi mesh on a sphere

The primary feature of the novel construction of the Voronoi (1908) mesh presented is the algorithm's adding of points one-at-a-time, until the final mesh is achieved. The addition of one point to an existing Voronoi mesh of K points means that only local changes are needed to construct a mesh of K + 1 points; this construction is especially suited to time-dependent problems in virtue of the ability to reduce the construction to O(N) operations when configurations are close, while the algorithm does not break down in cases of configurations that are far apart. Illustrative numerical experiments substantiate the O(N) operation count for a typical case.

Augenbaum, J. M.↗

NASA NTRS1987

Diffraction Analysis of Antennas With Mesh Surfaces

Strip-aperture model replaces wire-grid model. Far-field radiation pattern of antenna with mesh reflector calculated more accurately with new strip-aperture model than with wire-grid model of reflector surface. More adaptable than wire-grid model to variety of practical configurations and decidedly superior for reflectors in which mesh-cell width exceeds mesh thickness. Satisfies reciprocity theorem. Applied where mesh cells are no larger than tenth of wavelength. Small cell size permits use of simplifying approximation that reflector-surface current induced by electromagnetic field is present even in apertures. Approximation useful in calculating far field.

Rahmat-Samii, Yahya↗

NASA NTRS1986

Gear mesh compliance modeling

A computer model has been constructed to simulate the compliance and load sharing in a spur gear mesh. The model adds the effect of rim deflections to previously developed state-of-the-art gear tooth deflection models. The effects of deflections on mesh compliance and load sharing are examined. The model can treat gear meshes composed to two external gears or an external gear driving an internal gear. The model includes deflection contributions from the bending and shear in the teeth, the Hertzian contact deformations, and primary and secondary rotations of the gear rims. The model shows that rimmed gears increase mesh compliance and, in some cases, improve load sharing.

Savage, M.↗