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Space shuttle design recommendations based on aircraft maintenance experience are developed. The recommendations are specifically applied to the landing gear system, nondestructive inspection techniques, hydraulic system design, materials and processes, and program support.
Ground vibration tests were conducted on a YF-12 airplane. To approximate a structural free-free boundary condition during the tests, each of the landing gears was supported on a support system designed to have a low natural frequency. The test equipment and the procedures used for the ground vibration tests are described. The results are presented in the form of frequency response data, measured mode lines, and elastic mode shapes for the wing/body, rudder, and fuselage ventral fin. In the frequency range between 3.4 cps and 28.8 cps, nine symmetrical wing/body modes, six antisymmetrical wing/body modes, two rudder modes, and one ventral fin mode were measured.
The low-speed characteristics of a large-scale model of the U. S. Navy/Grumman F-14A aircraft were studied in tests conducted in the Ames Research Center 40- by 80-Foot Wind Tunnel. The primary purpose of the program was the determination of lift and stability levels and landing approach attitude of the aircraft in its high-lift configuration. Tests were conducted at wing angles of attack between minus 2 deg and 30 deg with zero yaw. Data were taken at Reynolds numbers ranging from 3.48 million to 9.64 million based on a wing mean aerodynamic chord of 7.36 ft. The model configuration was changed as required to show the effects of glove slat, wing slat leading-edge radius, cold flow ducting, flap deflection, direct lift control (spoilers), horizontal tail, speed brake, landing gear and missiles.
This report documents the development of a real time mathematical model of a tilt rotor aircraft. This mathematical model is to be used in conjunction with the NASA Flight Simulator for Advanced Aircraft (FSAA) at Ames Research Center for evaluation of aircraft performance and handling qualities. In addition to developing the mathematical model, a parallel programming effort was conducted utilizing Boeing-Vertol's Hybrid Simulation Laboratory for the purpose of developing and evaluating model simplification. The mathematical model is an eleven degree of freedom total force model. This model includes the basic six degree of freedom rigid body .outer loop equations written about the instantaneous center of gravity with the inertial and aerodynamic terms included. The rotor is treated as a point source of forces and moments with appropriate response time lags and actuator dynamics. The wing has one vertical bending and one wing torsion degree of freedom. These structural degrees of freedom are treated on a "quasistatic" basis; i.e., the natural frequencies of vibration of the structure are much higher than the· frequencies of the rigid body motion, and the coupling is in the aerodynamic terms. Each nacelle has an independent pitch degree of freedom about the wing pivot. The aerodynamics of the wing, tail, rotors, landing gear and fuselage are included. Wing and tail mutual interference effects and turbine engine performance and dynamic responses' are represented.
A study effort to conceive and design a reusable lunar space vehicle system was conducted at a university. The purpose of the program was to expose students to the problems faced by other disciplines in the design of a complete vehicle system. The subjects investigated are: (1) objectives, feasibility, and cost of reusable lunar shuttlecraft, (2) trajectory analysis, (3) guidance and navigation, (4) communication system, (5) propulsion system, (6) electrical power system, and (7) landing gear design.
The results of development of an advanced composite door landing-gear assembly are summarized. The development program consisted of design, analysis, fabrication, and structural testing of a door sector assembly designed to the operating loads expected for the Phase B Space Shuttle orbiter.
A conceptual design of a multi-stage aerospace craft is presented. Two perspective views of the vehicle are developed to show the two component configuration with delta wing, four vertical tail surfaces, tricycle landing gear, and two rocket exhaust nozzles at the rear of the fuselage. Engines for propulsion in the atmosphere are mounted on the fuselage in front of the wing root attachment.
Experimental aerodynamic investigations were conducted on an 0.0405 scale representation of the Rockwell -89A Light Weight Space Shuttle Orbiter. The test purpose was to obtain pressure loads data in the presence of the ground for orbiter structural strength analysis. Aerodynamic force data was also recorded to allow correlation with all pressure loads information. Angles of attack from minus 3 deg to 18 deg and angles of sideslip of 0 deg, plus or minus 50 deg, and plus or minus 10 deg were tested in the presence of the NAAL ground plane. Static pressure bugs were used to obtain a pressure loads survey of the basic configuration, elevon deflections of 5 deg, 10 deg, 15 deg, and minus 20 deg and a rudder deflection of minus 15 deg, at a tunnel dynamic pressure of 40 psi. The test procedure was to locate a maximum of 30 static pressure bugs on the model surface at various locations calculated to prevent aerodynamic and physical interference. Then by various combinations of location the pressure bugs output was to define a complete pressure survey for the fuselages, wing, vertical tail, and main landing gear door.
Computer programming, data processing, and a correlation study that employed data collected in the first phase test were used to demonstrate that standard test procedures and equipment could be used to collect a significant number of transfer functions from tests of the Lunar Module test article LTA-11. The testing consisted of suspending the vehicle from the apex fittings of the outrigger trusses through a set of air springs to simulate the free-free state. Impulsive loadings were delivered, one at a time, at each of the landing gear's attachment points, in three mutually perpendicular directions; thus a total of 36 impulses were applied to the vehicle. Time histories of each pulse were recorded on magnetic tape along with 40 channels of strain gage response and 28 channels of accelerometer response. Since an automated data processing system was not available, oscillograph playbacks were made of all 2400 time histories as a check on the validity of the data taken. In addition, one channel of instrumentation was processed to determine its response to a set of forcing functions from a prior LTA-11 drop test. This prediction was compared with drop test results as a first measure of accuracy.
Flight measurements of aerodynamic noise were made on an AeroCommander airplane with engines off and a JetStar airplane with engines at both idle power and completely shut off. The overall sound level for these airplanes in the landing configuration varied as the sixth power of the aircraft velocity. For the JetStar airplane, the overall sound level decreased as the inverse square of the distance in the lateral direction. The aerodynamic noise was approximately 11 decibels below the FAR Part 36 noise level for the JetStar airplane. The landing gear were a significant contributor to aerodynamic noise for both aircraft.
Progress in quieting the commercial aviation fleet has been achieved by reducing the noise generated by jet engines. Recent tests have indicated that noise produced by airflow over aircraft surfaces (lifting surfaces, landing gear, flaps, and cavities) is only 8 to 10 EPNdB below certification requirements for current aircraft and will likely be a design consideration for aircraft of the future as engines become still quieter. This paper reviews the state of the art for understanding, predicting, and control of airframe noise. Levels and spectral content of the noise, correlation with important variables, and noise generation mechansims are discussed. The noise floors for future aircraft, the direction of research projects, and likely impact of this new technology on aircraft design are indicated.
A flight test investigation of the B-747 vortex wake characteristics was conducted using a T-37B as a probe aircraft. The primary purpose of the program was the validation of the results of B-747 model tests which predicted significant alleviation of the vortex strength when only the inboard flaps were deflected. Measurements of the vortex-induced rolling moments of the probe aircraft showed that the predicted alleviation did occur. The effects of landing gear extension, increased lift coefficient, idle thrust, and sideslip were investigated, and all had an adverse effect on the alleviated condition as evidenced by increased induced rolling moments of the T-37B probe aircraft. Idle thrust also increased the strength of the B-747 wake vortexes with both inboard and outboard flaps extended.
Projected future conditions at large urban airports were used to identify design objectives for a long-haul, advanced transport airplane introduced for operation in the mid-1980s. Operating constraints associated with airport congestion and aircraft noise and emissions were of central interest. In addition, some of the interaction of these constraints with aircraft fuel usage were identified. The study allowed for advanced aircraft design features consistent with the future operating period. A baseline 200 passenger airplane design was modified to comply with design requirements imposed by terminal area constraints. Specific design changes included: (1) modification of engine arrangement; wing planform; (2) drag and spoiler surfaces; (3) secondary power systems; (4) brake and landing gear characteristics; and (5) the aircraft avionics. These changes, based on exploratory design estimates and allowing for technology advance, were judged to enable the airplane to: reduce wake turbulence; handle steeper descent paths with fewer limitation due to engine characteristics; reduce runway occupancy times; improve community noise contours; and reduce the total engine emittants deposited in the terminal area. The penalties to airplane performance and operating cost associated with improving the terminal area characteristics of the airplane were assessed. Finally, key research problems requiring solution in order to validate the assumed advanced airplane technology were identified.
The performance of the Viking lander has been evaluated by using a Monte Carlo simulation, and all results are presented in statistical form. The primary objectives of this analysis were as follows: (1) to determine the three sigma design values of maximum rigid body accelerations and the minimum clearance of the lander body during landing; (2) to determine the probability of an unstable landing; and (3) to determine the probability of the lander body striking a rock. Two configurations were analyzed with the only difference being in the ability of the primary landing gear struts to carry tension loads.
Several experimental boron/aluminum structures have been built for aircraft and space vehicle applications. The success of these structures has led to the decision to use boron/aluminum tubular struts on the mid-fuselage section of the Space Shuttle Orbiter. The suitability of boron/aluminum for this application has been demonstrated in a program that involved fabricating 100 tubes and performing static, fatigue, corrosion, thermal/mechanical fatigue, and damage tolerance tests on them. Other potential applications for boron/aluminum on the Space Shuttle include the wing carry-through panels and side panels for the mid-fuselage, and the landing gear struts. These applications result in significant weight savings over conventional non-composite designs at moderate costs. Boron/aluminum can now be considered a production material that, in many cases, is competitive on a weight and/or cost basis with an all-metal or resin composite system.
Single integral unit includes motor, gearbox, and clutch. Device has two-speed capability, fits within aerodynamic contours of aircraft, operates with onboard power source, does not interfere with normal landing gear functions, reduces use of regular brakes in congested areas, and provides locomotion and supplementary braking capability.
This summary of drag results presents tabulations on fighter aircraft and light twin general aviation aircraft wind tunnel tests. The figures show that the friction drag for light twins is larger than that for the fighters because of the greater wetted area and the smaller wing area used for reference. Full scale tunnel tests developed the following design features contributing to excessive drag: cooling flow system, engine exhaust stacks, landing gears, control surface gaps, and wing irregularities and leakages.
A flow visualization technique was developed which allows the nature of lift-generated wakes behind aircraft models to be investigated. The technique was applied to models being towed underwater in a ship model basin. Seven different configurations of a small-scale model of a 747 transport aircraft were used to allow observation of typical vortex interactions and merging in multiple vortex wakes. It was established that the motion of the wake vortices is often sensitive to small changes in either wing span loading or model attitude. Landing gear deployement was found to cause a far-field reformation of vorticity behind a model configuration which dissipated concentrated vorticity in the near-field wake. Alleviation of wake vorticity is achievable by configuring the wing span loading to cause the wake vortices to move in paths that result in their interactions and merging. The vortices shed from the horizontal stabilizer always moved down rapidly into the wake and merged with the other vortices, primarily the inboard flap vortices.