Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “FEEDSTOCK”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 325 records · Page 18

Wear and Why? How Ash Elements Can Help Define Wear Profiles of Biomass Feedstocks

Biomass feedstocks have been shown to cause high wear rates on biomass processing equipment, including grinders, pneumatic conveyance systems, and screw feeders. Previously, wear rates were positively correlated with ash concentrations. Physical and chemical properties, including ash content, vary across the anatomy of plants in biomass feedstocks. To better understand biomass tissues that cause the most wear, anatomical fractions of pine forest residues were tested for wear properties. Fractions were tested in the Accelerated Wear Testing Apparatus using steel coupon mass loss to evaluate wear rates. Extrinsic ash was extracted and characterized. Total ash content of the forest residue was 0.80wt%. Anatomical fractions showed varied amounts of ash with highest concentrations in bark and needles (2.33wt%, 3.52wt%, respectively). The wear rate of the forest residue was 2.36mg loss per kg biomass. Low ash fractions, including whitewood and cambium, caused little wear. Bark had lower ash than the needles but resulted in more wear (8.63 vs 5.57mg loss per kg biomass). Bark contained the most extrinsic ash and largest ash particle size, while needles contained the least extrinsic ash and smallest ash particle size. These findings indicate that total ash content (intrinsic plus extrinsic), soil contamination, and elemental analysis can provide information related to wear properties of biomass materials; however, these analyses do not fully explain the differences observed in the wear rates of bark and needles. Additional testing is to determine other parameters of importance.

Lacey, Jeffrey A.↗

Co-Harvest and Anaerobic Co-Storage of Corn Grain and Stover as Biomass Feedstocks

This research investigated the utility of co-harvesting and anaerobic co-storage of corn grain and stover to positively influence their physical and chemical characteristics as a biomass feedstock. Corn grain and stover were harvested in 2019 and 2020 with a self-propelled forage harvester. Stover yield, moisture content, and composition were altered by the harvest date, stubble height, and header configuration. Harvest date had the utility of varying the stover moisture content (p < 0.001) from 42.3% to 53.5% (w.b.) and 43.1% to 53.9% (w.b.) for the 2019 and 2020 harvest years, respectively. Stubble height was also utilized to vary stover moisture content. A negative linear relationship was established between stubble height and stover moisture content for the early (R2 = 0.76) and late harvest (R2 = 0.91) dates for both years. Stover yield also showed a negative linear relationship (R2 = 0.76) with stubble height over both years. Regardless of the stubble height, the row-crop header collected more stover (p < 0.001) than the ear-snapper header. In 2020, harvested stover ranged from 5.0 to 10.5 Mg ha-1, with ha-1 representing 41% to 85% of the total available stover. In both years, stover ash content was less than 64 g kg-1. Material stored in pilot-scale silos (19 L) was well conserved during anaerobic storage, with average DM losses of 4.8% and 3.4% in 2019 and 2020, respectively. Grain moisture content averaged 23.6% (w.b.) at harvest, and 31.0% (w.b.) after storage as moisture migrated from the moist stover to the drier grain. Harvesting whole-plant corn with a forage harvester had the unwanted effect of reducing the particle size of the grain fraction, which would complicate downstream utilization. However, reducing the harvester cutterhead speed increased the fraction of intact kernels from 47% to 85% by mass. The studied system was a viable alternative to conventional corn grain and stover systems for producing feedstocks for biochemical conversion.

09 BIOMASS FUELS↗

Evaluation of a Process to Separate Ensiled Corn Grain and Stover for Improved Utilization as a Biomass Feedstock

Corn grain and chopped stover were stored anaerobically at 37% to 50% (w.b.) aggregate moisture content to create a unique biomass feedstock. However, after storage, the two fractions must be separated to accommodate different conversion pathways. In this work, a modified cleaning system from a grain combine harvester was evaluated to investigate its effectiveness in separating the grain from the stover. While this system has been purposefully built for this task, there is no previous literature on separating grain at high material other than grain (MOG) to grain ratios. Using this system, material was separated into four fractions: Grain, Tailings, Heavy MOG, and Light MOG. Subsamples were collected, oven dried, and then hydrodynamically separated to quantify the grain content in the four fractions. Several different configurations of air velocities, mass flow rate, material MOG: grain ratios, and sieve types and openings were investigated. Grain capture was defined as the fraction of the total grain dry mass collected in the grain and tailings fractions. In five experiments, the grain capture effectiveness varied from 89.2% to 99.4% on a dry basis. The dry basis foreign matter (FM) in the clean grain was 0.6% to 10.8%. As a result, the use of a modified combine cleaning system has the potential to be one step in a system to fractionate corn grain from stover (i.e., MOG) in a biorefinery that uses both starch and cellulose as biomass feedstocks.

09 BIOMASS FUELS↗

Cellulosic Ethanol Potential of Feedstocks Grown on Marginal Lands

To examine the chemical composition and ethanol production of feedstocks grown on marginal lands, prairie cordgrass and switchgrass from waterlogged land, saline land, and saline water irrigated land were evaluated. Samples were pretreated using 1% w w -1 dilute acid at 160°C for 10 min, and simultaneous saccharification and cofermentation was conducted using industrial engineered . Samples grown on land irrigated with saline water had 2.8-fold higher total ash content compared to the other types of land, resulting in lower carbohydrate concentrations. Yeast fermented glucose and xylose simultaneously; almost all of the sugars were consumed, indicating that salts present in biomass ash did not inhibit yeast performance. Ethanol production from the waterlogged and saline lands was 2,500 to 4,700 L ha -1 , which is comparable to that of samples grown on other agricultural lands. Finally, prairie cordgrass and switchgrass grown on marginal lands could be potential feedstocks for cellulosic biofuel. Keywords: Irrigation, Marginal land, Prairie cordgrass, Saline, Simultaneous saccharification and cofermentation, Switchgrass, Waterlogging.

54 ENVIRONMENTAL SCIENCES↗

Organic matter concentration and composition of experimentally burned open air and muffle furnace vegetation chars across differing burn severity and feedstock types from Pacific Northwest, USA (v4).

This dataset represents results from an experimental study designed to compare how the chemical composition of organic matter changes across different burn conditions and feedstock materials. The dataset provides both solid and dissolved phase bulk concentration and organic matter characterization data from experimentally generated chars. Chars were created in a closed muffle furnace or on an open burn table from four different feedstock species representing vegetation commonly impacted by fire regimes across the Pacific Northwest, USA. This data can be used to compare how different burn conditions may influence resultant organic matter chemistry and help further our understanding of potential biogeochemical impacts on river corridors post-fire. This dataset is comprised of one data package readme, one data dictionary (dd), one file level metadata (flmd), fourteen burn table videos, burn table video metadata and three folders containing (A) data; (B) metadata and protocols; and (C) photos. The folder names and the file name of the data package readme include a version number which will be updated with future iterations of this data package. The data folder includes (1) solid carbon and solid nitrogen; (2) dissolved organic carbon (DOC, measured as non-purgeable organic carbon, NPOC) and total dissolved nitrogen (TN); (3) pH; (4) thermocouple time series temperature; (5) methods codes; (6) installation methods; (7) excitation emissions matrix (EEM) methods information; (8) a folder of excitation emissions matrix (EEM) fluorescence and absorbance spectra in dissolved organic matter and EEMs processing instructions; (9) solid state carbon-13 and solution state phosphorus nuclear magnetic resonance (13-C NMR and 31-P NMR) data and methods; (10) benzene polycarboxylic acid (BPCA) concentration and stable isotope data; (11) FTICR-MS methods; (12) Inductively coupled plasma (ICP) data for total calcium, magnesium, iron, aluminum, potassium, phosphorus, sodium, and sulfur along with sodium hydroxide-ethylenediaminetetraacetic acid (sodium hydroxide-EDTA) extractable calcium, magnesium, iron, aluminum, potassium, phosphorus, and sulfur; (13) a folder of phosphorus, carbon, and nitrogen X-ray absorption near edge structure (P-XANES, N-XANES, C-XANES) data for samples and standards; (14) P-XANES, N-XANES, C-XANES methods; (15) molybdate reactive phosphorus; and (16) folder of high resolution characterization of organic matter via 21 Tesla Fourier transform ion cyclotron resonance mass spectrometry (FTICR-MS) generated through the Environmental Molecular Sciences Laboratory (EMSL; https://www.pnnl.gov/environmental-molecular-sciences-laboratory). The FTICR folder contains .txt data files and a subfolder containing instruments for using Formularity (https://omics.pnl.gov/software/formularity) and an R script to process the data based on the user's specific needs. The metadata and protocols folder includes (1) international geo-sample number (IGSN) mapping file (2) burn and laboratory metadata; (3) burn protocol; (4) laboratory protocol; (5) vegetation collection metadata; and (6) vegetation collection protocol. The folder contains photos of the solid chars. All files are .csv, .txt, .pdf, .jpg, .jpeg, .R, .ref, or .mp4. The data package was originally published October 2022 (v1). It was updated April 2023 (v2; new data files), September 2023 (v3; new and corrected data files), and September 2024 (v4; new and added/updated files). Metadata files were also updated to reflect these changes. See the change history section in the readme for more details.

54 ENVIRONMENTAL SCIENCES↗

Modification of Corn Starch Ethanol Refinery to Efficiently Accept Various High-Impact Cellulosic Feedstocks

The goal of the Corn-to-Cellulosic Migration (CCM) pilot facility was to demonstrate the implementation of advanced technologies and methods for conversion of non-food, cellulosic feedstocks into ethanol, assess the economics of the facility and evaluate potential environmental benefits for biomass to fuels conversion. The CCM project was comprised of design, build, and operate phases for the CCM pilot facility as well as research & development, and modeling components. The CCM pilot facility was designed to process 1 tonne per day of non-food biomass and biologically convert that biomass to ethanol at a rate of 70 gallons per tonne. The plant demonstrated throughputs in excess of 1 tonne per day for an extended run of 1400 hours. Although target yields were not fully achieved, the continuous operation validated the design and operability of the plant. These designs will permit the design of larger scale operations at existing corn milling operations or for greenfield plants. EdeniQ, a partner in the project and the owner of the pilot plant, continues to operate and evaluate other feedstocks.

09 BIOMASS FUELS↗

Feedstock Supply System Design and Economics for Conversion of Lignocellulosic Biomass to Hydrocarbon Fuels Conversion Pathway: Fast Pyrolysis and Hydrotreating Bio-Oil Pathway "The 2017 Design Case"

The U.S. Department of Energy promotes the production of liquid fuels from lignocellulosic biomass feedstocks by funding fundamental and applied research that advances the state of technology in biomass sustainable supply, logistics, conversion, and overall system sustainability. As part of its involvement in this program, Idaho National Laboratory (INL) investigates the feedstock logistics economics and sustainability of these fuels. Between 2000 and 2012, INL quantified and the economics and sustainability of moving biomass from the field or stand to the throat of the conversion process using conventional equipment and processes. All previous work to 2012 was designed to improve the efficiency and decrease costs under conventional supply systems. The 2012 programmatic target was to demonstrate a biomass logistics cost of $\$$55/dry Ton for woody biomass delivered to fast pyrolysis conversion facility. The goal was achieved by applying field and process demonstration unit-scale data from harvest, collection, storage, preprocessing, handling, and transportation operations into INL’s biomass logistics model.

09 BIOMASS FUELS↗

Development of a Low Input and sustainable Switchgrass Feedstock Production System Utilizing Beneficial Bacterial Endophytes

Switchgrass represents a promising feedstock crop for US energy sustainability. However, its broad utilization for bioenergy requires improvements of biomass yields and stress tolerance. In this DOE funded project, we have been working on harnessing beneficial bacterial endophytes to enhance switchgrass performance and to develop a low input feedstock production system for marginal lands that do not compete with the production of food crops. We have demonstrated that one of most promising plant growth-promoting bacterial endophytes, Burkholderia phytofirmans strain PsJN, is able to colonize roots and significantly promote growth of switchgrass cv. Alamo under in vitro, growth chamber, greenhouse, as well as field conditions. Furthermore, PsJN bacterization improved growth and development of switchgrass seedlings, significantly stimulated plant root and shoot growth, and tiller number in the field, and enhanced biomass accumulation on both poor (p<0.001) and rich (p<0.05) soils, with more effective stimulation of plant growth in low fertility soil. Plant physiology measurements showed that PsJN inoculated Alamo had consistently lower transpiration, lower stomatal conductance, and higher water use efficiency in greenhouse conditions. These physiological changes may significantly contribute to the recorded growth enhancement. PsJN inoculation rapidly results in an increase in photosynthetic rates which contributes to the advanced growth and development. Some evidence suggests that this initial growth advantage decreases with time when resources are not limited such as in greenhouse studies. Additionally, better drought resistance and drought hardening were observed in PsJN inoculated switchgrass. Using the DOE-funded switchgrass EST microarray, in a collaboration with the Genomics Core Facility at the Noble Foundation, we have determined gene expression profile changes in both responsive switchgrass cv. Alamo and non-responsive cv. Cave-in-Rock (CR) following PsJN bacterization. With the MapMan software to analyze microarray data, the number of up- and down-regulated probes was calculated. The number of up-regulated probes in Alamo was 26, 14, 14, and 12% at 0.5, 2, 4 and 8 days after inoculation (DAI) with PsJN, respectively while the corresponding number in CR was 24, 22, 21, and 19%, respectively. In both cultivars, the largest number of up-regulated probes occurred at 0.5 DAI. Noticeable differences throughout the timeframe between Alamo and CR were that the number was dramatically decreased to half (12%) in Alamo but remained high in CR (approximately 20%). The number of down regulated genes demonstrated different trends in Alamo and CR. Alamo had an increasing trend from 9% at 0.5 DAI to 11, 17, and 28% at 2, 4, and 8 DAI, respectively. However, CR had 13% at 0.5 and 2 DAI, and declined to 10% at 4 and 8 DAI. With the aid of MapMan and PageMan, we mapped the response of the ID probes to the observed major gene regulatory network and major biosynthetic pathway changes associated with the beneficial bacterial endophyte infection, colonization, and early growth promotion process. We found significant differences in gene expression patterns between responsive and non-responsive cultivars in many pathways, including redox state regulation, signaling, proteolysis, transcription factors, as well as hormone (SA and JA in particular)-associated pathways. Form microarray data, a total of 50 key genes have been verified using qPCR. Ten of these genes were chosen for further functional study via either overexpression and/or RNAi knockout technologies. These genes were calmodulin-related calcium sensor protein (CAM), glutathione S-transferase (GST), histidine-containing phosphotransfer protein (H-221), 3 different zinc finger proteins (ZF-371, ZF131 and ZF242), EF hand transcription factor (EF-622), peroxidase, cellulose synthase catalytic submit A2 (CESA2), and Aux/IAA family. A total of 8 overexpression and 5 RNAi transgenic plants have been regenerated, and their gene expression levels determined using qPCR. Consequently high, medium and low expression lines were propagated in vitro for gene function study. When adequate numbers of individual transgenic lines were obtained, they were challenged with PsJN to see if PsJN promotes or inhibits growth of transgenic plants. Our results demonstrated that EF-622 overexpression, ZF-371, GST, H-221 and CAM RNAi transgenic lines lost responses to PsJN, i.e. PsJN had no growth promotive effects on these transgenic plants. Further study needs to be done to characterize this loss of responsiveness to PsJN. During this funding period, we have done more work related to this funded project and established collaborations with other institutions and obtained some interesting results, building a foundation for further research projects. For example, we isolated a naturally-occurring bacterium from surface-sterilized switchgrass seeds, identified as a unique Panteoa agglomerans species, and named strain PaKM. PaKM has been proved to be an efficient growth promoter of switchgrass over a broad spectrum of genotypes and has potential in applications with low input and sustainable production systems on marginal lands. In collaboration with Dr. Shuijin Hu (North Carolina State University), we conducted experiments on how endophyte-inoculated switchgrass affects soil N and P availability and the number of AMF in roots. Our preliminary results showed that PsJN increased AMF infection of switchgrass roots, and enhanced soil N availability and soil N mineralization on a low nutrient field. Further study of this phenomenon on different soils, over longer time periods, is needed to assess its potential impact on the productivity and longevity of switchgrass stands.

09 BIOMASS FUELS↗

Next Generation Protein Interactomes for Plant Systems Biology and Biomass Feedstock Research

Biofuel crop cultivation is a necessary step in heading towards a sustainable future, making their genomic studies a priority. While technology platforms that currently exist for studying non-model crop species, like switch-grass or sorghum, have yielded large quantities of genomic and expression data, still a large gap exists between molecular mechanism and phenotype. The aspect of molecular activity at the level of protein-protein interactions has recently begun to bridge this gap, providing a more global perspective. Interactome analysis has defined more specific functional roles of proteins based on their interaction partners, neighborhoods, and other network features, making it possible to distinguish unique modules of immune response to different plant pathogens(Jiang, Dong, and Zhang 2016). As we work towards cultivating heartier biofuel crops, interactome data will lead to uncovering crop-specific defense and development networks. However, the collection of protein interaction data has been limited to expensive, time-consuming, hard-to-scale assays that mostly require cloned ORF collections. For these reasons, we have successfully developed a highly scalable, economical, and sensitive yeast two-hybrid assay, ProCREate, that can be universally applied to generate proteome-wide primary interactome data. ProCREate enables en masse pooling and massively paralleled sequencing for the identification of interacting proteins by exploiting Cre-lox recombination. ProCREate can be used to screen ORF/cDNA libraries from feedstock plant tissues. The interactome data generated will yield deeper insight into many molecular processes and pathways that can be used to guide improvement of feedstock productivity and sustainability.

59 BASIC BIOLOGICAL SCIENCES↗

Feedstock to Tailpipe Initiative: Kansas Biofuels Production, Testing and Certification Laboratory

The primary task of this grant was to establish an ASTM testing facility for biodiesel and ethanol and to use this facility to develop methods to predict fuel characteristics based on feedstock composition and feedstock cultivation. In addition to characterizing fuel properties, this grant allowed for the purchase and installation of a Fourier Transform Infrared Spectroscopy (FTIR) emissions analyzer that will provide an analysis of the emissions leaving the engine in order to meet EPA regulations. This FTIR system is combined with an Alternating Current (AC) dynamometer that allows the engine to follow Environmental Protection Agency (EPA) Federal Test Procedure (FTP) cycles. A secondary task was to investigate cultivating algae utilizing wastewater and top-down ecological control and subsequent harvesting using coagulation and dissolved air flotation. Lipid extraction utilizing environmentally-friendly and cost-effective solvents, with and without cell-disruption pretreatment was also explored. Significant work on the hydrothermal liquefaction of wastewater cultivated algae was conducted.

09 BIOMASS FUELS↗

Catalytic Upgrading of Thermochemical Intermediates to Hydrocarbons: Conversion of Lignocellulosic Feedstocks to Aromatic Fuels and High Value Chemicals

The principal objective of this project was to develop a fully integrated catalytic process that efficiently converts lignocellulosic feedstocks (e.g. bagasse, corn stover, and loblolly pine) into aromatic-rich fuels and chemicals. Virent led this effort with key feedstock support from Iowa State University. Within this project, Virent leveraged knowledge of catalytic processing of sugars and biomass to investigate two liquefaction technologies (Reductive Catalytic Liquefaction (USA Patent No. 9,212,320, 2015) and Solvolysis (USA Patent No. 9,157,030, 2015) (USA Patent No. 9,157,031, 2015)) that take advantage of proprietary catalysts at temperatures less than 300°C in the presence of unique solvent molecules generated in-situ within the liquefaction processes.

09 BIOMASS FUELS↗

Regional Feedstock Partnership 2019 Workshop Report

The U.S. Department of Energy (DOE) and the Sun Grant Initiative began the Regional Feedstock Partnership (RFP) in 2007 primarily to address information gaps associated with sustainably and reliably producing a billion-tons of biomass annually by the year 2030 for the U.S. bioenergy industry. The culmination of these efforts were reported in the Sun Grant/DOE Regional Feedstock Partnership Final Technical Report. The same biomass resources used to support these yield and sustainability efforts included analytical characterization data representing biomass quality. Considerable effort has been put into collection, harmonization, and archival of the analytical data, metadata, and physical samples associated with the thousands of samples collected from the RFP field trials. This data provides a unique opportunity to understand the impacts of agronomic and forest production practices, as well as environmental factors, on biomass material attributes relevant to bioenergy production. To more efficiently develop these relationships, this workshop was held to bring together the experts who conducted the RFP field trials and the biomass attribute data analysts. The objectives of the workshop included the following: • Enable face-to-face interactions with field trial experts, allowing for insights into the species and field trials themselves that are not obvious looking at data alone • Fill in metadata and analytical gaps from the RFP for future analyses • Share results from analysis of RFP biomass properties for each species along with associated field experiment observations/results • Discuss the potential to develop biomass quality maps • Discuss preparation of peer-reviewed publications for each species • Discuss outlines for a comprehensive summary report on the evaluation of RFP biomass material attributes for quality determination, focusing on the results of peer-reviewed publications and analysis of compiled RFP biomass attribute datasets

09 BIOMASS FUELS↗

Tandem and Bimetallic Catalysts for Oxidative Dehydrogenation of Light Hydrocarbons with Renewable Feedstock

One of the grand challenges for national energy security is the establishment of sustainable chemical transformations. The chemical industry relies on naphtha feedstock from nonrenewable crude oil, and uses energy intense processes to make useful building block molecules such as ethylene through steam cracking, which generates significant greenhouse carbon dioxide emissions. Sustainable chemistry through selective catalysis should enable chemical transformations that use renewable feedstock such as nonfood biomass, minimize energy consumption, and do not emit greenhouse gases or other waste byproducts. In this research, we studied fundamental chemistry that couples the removal of oxygen atoms from nonfood biomass derived polyols and diols with oxidative dehydrogenation (ODH) of petroleum based alcohols. Heterobimetallic Re-Ir complexes were constructed and their reaction chemistry established. Typical substrates are glycerol, sugar alcohols and pentane to produce allyl alcohol, pentene, and water. The reaction mechanism of a recyclable rhenium nano-particle catalyst was established for deoxydehydration of sugar alcohols without the use of organic solvents.

09 BIOMASS FUELS↗

Integrated Landscape Management to Reduce Biomass Feedstock Access Costs

Using geospatial, machine learning, and optimization techniques, a field scoring and design framework known as the bioenergy Landscape Environmental Assessment and Design System (bioLEADS) was developed and used to show through modelling that it is possible to reduce biomass feedstock access costs, improve field revenue, and shift intensive row crop production away from subfield areas susceptible to erosion and low in soil organic carbon. The purpose of bioLEADS is to automate agricultural field selection and subfield allocation to perennial energy crop production while incorporating reduced biomass feedstock access costs to support attaining the U.S. Department of Energy (DOE) Bioenergy Technologies Office (BETO) cost targets.

09 BIOMASS FUELS↗

Integrated process for commercial production of farnesene, a versatile platform chemical, from domestic lignocellulosic feedstock (Final Report)

Final Report summaries of integrated process for commercial production of farnesene, a versatile platform chemical, from domestic lignocellulosic feedstock project. The prime contractor for this project was Amyris, Inc. and the subcontractors were Renmatix Inc. and Total Raffinage Chimie. The aim of the MegaBio program has been to develop a cost-effective and environmentally sustainable process for manufacturing the versatile platform chemical farnesene from renewable cellulosic feedstocks in the United States.

09 BIOMASS FUELS↗

Production and Characterization Package of Reference and Advanced Feedstock

This milestone report summarizes the synthesis routes used to produce ceramic nuclear fuel feedstock at Oak Ridge National Laboratory (ORNL). The solution-gelation process is used to fabricate microspheres, which are then converted to ceramic fuel materials using various processing conditions. Resulting fuel materials include uranium dioxide (UO 2 ), uranium monocarbide (UC), and uranium mononitride (UN). The microsphere size distribution, density, and composition of the fuels can be altered using the conversion routes defined in this report. The resulting materials can be used as the feedstock in a number of additive manufacturing (AM) processes. The present materials were prepared using depleted or natural uranium to facilitate exploratory development activities. However, the laboratories used for this work are authorized for enriched uranium and are actively utilized for this purpose to fabricate fuel test articles for irradiation. If desired, the techniques demonstrated in this document can be readily used for enriched material production to support the Transformational Challenge Reactor (TCR) program.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Improving tolerance of yeast to lignocellulosic-derived feedstocks and products

Combined substrate-product toxicity remains one of the main obstacles hampering the scale-up and cost-effectiveness of bioprocesses harnessing lignocellulosic feedstocks, the most abundant, renewable terrestrial resource. Hydrolytic pretreatments release numerous inhibitors impinging on cell viability: the three most acute to yeast S. cerevisiae (the industry dominant biocatalyst) — and universal to all plant sources — are furfural, hydroxymethylfurfural (HMF), and acetic acid. Likewise, desired fermentation products, such as fuel ethanol or commodity organic acids, are toxic to microbes, typically via unknown biological mechanisms. Here, we have engineered both hydrolysate and end-product tolerance in yeast by combining previously-shown alcohol protective modifications with evolved genetic activities targeting the major pretreatment inhibitors. When tested on a wide sampling of genuine lignocellulosic feedstocks, ethanol production increased by >30% on average to titers >100 g/L, achieving parity with clean-sugar equivalents where conditions permit. Furthermore, we designed the tolerance capability to be fully transferable to pre-existing metabolic chassis strains. As such, we “drop-in” hydrolysate competence into one producing lactic acid, demonstrating the first-ever production of a cellulosic plastic at industrial titers. Our advances thus renew the potential of cellulosic biomass utilization for sustainable fuel and non-fuel products at scale.

09 BIOMASS FUELS↗

Developing a Low Cost, High Volume and Scalable Manufacturing Technology for Undoped and Heavily P-Type Doped CdTe Feedstock Materials (Final Report)

The goal of this project was to establish a cost-effective and scalable production approach of feedstock (CdTe and Cd-Se-Te) for the solar industry, with the material properties necessary to improve performance and reduce costs. The primary focus was to develop a CdTe synthesis and growth process that pushed the p-type doping of CdTe to previously unattainable levels, while creating a path to scalable production. In our approach, the first step was bulk CdTe growth doped with Group V dopants (P, As, and Sb) using the Modified Vertical Bridgman (MVB) and high Pressure Bridgman (HPB) techniques, and the second step was examination of films deposited by Close-Spaced Sublimation (CSS) and Vapor Transport Deposition (VTD) using this specialized feedstock.

14 SOLAR ENERGY↗