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NASA NTRS1985

Acoustic Levitation Containerless Processing

This research program consists of the development of acoustic containerless processing systems with applications in the areas of research in material sciences, as well as the production of new materials, solid forms with novel and unusual microstructures, fusion target spheres, and improved optical fibers. Efforts have been focused on the containerless processing at high temperatures for producing new kinds of glasses. Also, some development has occurred in the areas of containerlessly supporting liquids at room temperature, with applications in studies of fluid dynamics, potential undercooling of liquids, etc. The high temperature area holds the greatest promise for producing new kinds of glasses and ceramics, new alloys, and possibly unusual structural shapes, such as very uniform hollow glass shells for fusion target applications. High temperature acoustic levitation required for containerless processing has been demonstrated in low-g environments as well as in ground-based experiments. Future activities include continued development of the signals axis acoustic levitator.

Whymark, R. R.↗

NASA NTRS1985

A study of the applicability of nucleation theory to quasi-thermodynamic transformations of second and higher Ehrenfest-order

Transient and steady-state phenomena in temperature, stress, and electric, field intensity in ferroelectric polymers were investigated. The application and extension of the theory in the primary stage to the polarization domain nucleation and growth in ferroelectric polymers were developed. The kinetics of this growth were investigated. Expressions describing nucleation under the influence of an electric field were found through the expansion of the Gibbs' free energy in a Maclaurin series. The series was expanded in the electric field strength rather than the degree of undercooling. The resulting expressions were manipulated and applied to the case of nucleation of polarized domains in ferroelectric polymers. The kinetics of the nucleation and growth of polarized domains are also investigated. This was accomplished through the modification of the Johnson-Mehl-Avrami treatment of crystallization kinetics to be applicable to the growth of polarization domains in ferroelectric materials.

Barker, R. E., Jr.↗

NASA NTRS1984

Study of eutectic formation

A theory was developed for the influence of convection on the microstructure of lamellar eutectics. Convection is predicted to produce a coarser microstructure, especially at low freezing rates and large volume fractions of the minority phase. Similary convection is predicted to lower the interfacial undercooling, especially at low freezing rates. Experiments using spin-up/spin-down were performed on the Mn-Bi eutectic. This stirring had a dramatic effect on the microstructure, not only making it coarser but at low freezing rates also changing the morphology of the MnBi. The coarsering persisted to moderately high freezing rates. At the lowest freezing rate, vigorous stirring caused the MnBi to be concentrated at the periphery of the ingot and absent along the center. Progress was made on developing a technique for revealing the three-dimensional microstructure of the MnBi eutectic by time-lapse videotaping while etching.

Wilcox, W. R.↗

NASA NTRS1985

Compact acoustic levitation device for studies in fluid dynamics and material science in the laboratory and microgravity

An ultrasonic levitation device operable in both ordinary ground-based as well as in potential space-borne laboratories is described together with its various applications in the fields of fluid dynamics, material science, and light scattering. Some of the phenomena which can be studied by this instrument include surface waves on freely suspended liquids, the variations of the surface tension with temperature and contamination, the deep undercooling of materials with the temperature variations of their density and viscosity, and finally some of the optical diffraction properties of transparent substances.

Trinh, E. H.↗

NASA NTRS1986

Melt segregation in plagioclase-poikilitic mesosiderites

The Budalan and Mincy mesosiderites contain a poikilitic-plagioclase matrix with orthopyroxene chadacrysts and interstitial-subophitic inverted pigeonite. Orthopyroxene chadacrysts in both mesosiderites are uniformly more aluminous than orthopyroxene clasts, suggesting that they were not derived from clasts by metamorphism. Interstitial inverted pigeonite is more ferroan than adjacent orthopyroxene in the matrix, consistent with the crystallization of a melt with the sequence orthopyroxene followed by pigeonite. The magnesium chadcrysts in Mincy could not have formed from a melt in equilibrium with the clasts but could have crystallized from impact melt. The most Mg chadacrysts are enclosed in large reversely zoned plagioclase crystals as a result of the undercooling in melt-lacking plagioclase clasts and associated nuclei. Mincy contains both plagioclase-poor and plagioclase-rich regions, explained by a separation of silicate melt into pools. Reckling Peak A80258, a plagioclase-poikilitic mesosiderite with a very high chadacryst/plagioclase ratio, resembles Mincy material from which melt has been extracted. It is suggested that the origin of the plagioclase-poikilitic mesosiderites is impact melting of a metal-silicate mixture.

Hewins, R. H.↗

NASA NTRS1986

Cellular solidification of transparent monotectics

Understanding how liquid phase particles are engulfed or pushed during freezing of a monotectic is addressed. The additional complication is that the solid-liquid interface is nonplanar due to constitutional undercooling. Some evidence of particle pushing where the particles are the liquid phase of the montectic was already observed. Cellular freezing of the succinonitrile-glycerol system also occurred. Only a few compositions were tested at that time. The starting materials were not especially pure so that cellular interface observed was likely due to the presence of unkown impurities, the major portion of which was water. Topics addressed include: the effort of modeling the particle pushing process using the computer, establishing an apparatus for the determination of phase diagrams, and the measurement of the temperature gradients with a specimen which will solidify on the temperature gradient microscope stage.

Kaulker, W. F.↗

NASA NTRS1987

Apparatus ad method for quiescent containerless processing of high temperature metals and alloys in low gravity

The electron bombardment furnace consists of two confinement grid sections which may be moved and separated from each other. Inside the bombardment furnace, a tungsten element is enclosed. The material specimen is located within the tungsten element and grounded by means of grounded support wires connected to the respective sections of the furnace. The material specimen is supported on the ground wires and heated by electron bombardment until melt occurs. The furnace sections are separated in opposite directions causing the ground wires to pull from the surfaces of the specimen, leaving the specimen freely suspended in the process chamber without the action of external forces. The specimen remains in its melt condition in the processing chamber where it can be undercooled without external forces acting on the specimen, which would cause dynamic nucleation.

Robinson, Michael B.↗

NASA NTRS1986

Cellular and dendritic growth in a binary melt - A marginal stability approach

A simple model for the constrained growth of an array of cells or dendrites in a binary alloy in the presence of an imposed positive temperature gradient in the liquid is proposed, with the dendritic or cell tip radius calculated using the marginal stability criterion of Langer and Muller-Krumbhaar (1977). This approach, an approach adopting the ad hoc assumption of minimum undercooling at the cell or dendrite tip, and an approach based on the stability criterion of Trivedi (1980) all predict tip radii to within 30 percent of each other, and yield a simple relationship between the tip radius and the growth conditions. Good agreement is found between predictions and data obtained in a succinonitrile-acetone system, and under the present experimental conditions, the dendritic tip stability parameter value is found to be twice that obtained previously, possibly due to a transition in morphology from a cellular structure with just a few side branches, to a more fully developed dendritic structure.

Laxmanan, V.↗

NASA NTRS1986

Solvability conditions for dendritic growth in the boundary-layer model with capillary anisotropy

This paper is concerned primarily with the development of an analytic approach to the theory of steady-state velocity selection in the boundary-layer model of dendritic solidification. The two-dimensional version of this model with a fourfold crystalline anisotropy alpha in the surface tension is considered. By extending a WKB method introduced in an earlier paper, the alpha dependence of the selected growth rate is determined in the limit of small alpha; and this rate is studied for large alphas in the limit in which the dimensionless undercooling approaches unity. Portions of the paper are devoted to a reinterpretation of the mathematical structure of the solvability condition in problems of this kind.

Langer, J. S.↗

NASA NTRS1987

Processing materials in space - The history and the future

The development of materials processing in space, and some of the Soyuz, Apollo, Skylab, and Shuttle orbital materials experiments are reviewed. Consideration is given to protein crystal growth, electrophoresis, low-gravity isoelectric focusing, phase partitioning, a monodisperse latex reactor, semiconductor crystal growth, solution crystal growth, the triglycine sulfate experiment, vapor crystal growth experiments, the mercuric iodide experiment, electronic and electrooptical materials, organic thin films and crystalline solids, deep undercooling of metals and alloys, magnetic materials, immiscible materials, metal solidification research, reluctant glass-forming materials, and containerless glass formation. The space processing apparatuses and ground facilities, for materials processing are described. Future facilities for commercial research, development, and manufacturing in space are proposed.

Chassay, Roger↗

NASA NTRS1986

Glass formation and crystallization of high lead content PbO-B2O3 compositions

The glass-forming and undercooling ability of PbO-B2O3 melts in the 2PbO.B2O3 to 4PbO.B2O3 composition range were studied. The glass formation propensities were investigated as a function of cooling rate and sample mass. A qualitative investigation of the crystallization process(es) preventing glass formation was made, and it was concluded that under normal circumstances heterogeneous nucleation was the common occurrence. Hence, it was concluded that such compositions are prime candidates for containerless experiments aboard the Space Shuttle.

Weinberg, Michael C.↗

NASA NTRS1986

On the location of the maximum homogeneous crystal nucleation temperature

Detailed considerations are given to the location of the temperature of maximum homogeneous nucleation as predicted by classical nucleation theory. It is shown quite generally that this maximum temperature, T-asterisk, must occur above the Kauzmann temperature and that the T-asterisk is such that T-asterisk is greater than T(m)/3, where T(m) is the melting temperature. Also, it is demonstrated tha T-asterisk may be considered to be approximately dependent upon two parameters: gamma, the ratio of the difference in specific heat between the crystal and liquid divided by the entropy of fusion, and E, a reduced activation energy for viscous flow. The variation of T-asterisk with these parameters is described. The relationship of the relative location of T-asterisk to the glass transition temperature, is discussed too. This discussion is couched within the framework of the strong and fragile liquid notion introduced by Angell (1981) and coworkers. Finally, the question of the ultimate limits to the undercooling of liquid metals is considered and its relationhsip to computations of the maximum nucleation temperature in such systems.

Weinberg, Michael C.↗

NASA NTRS1987

A critical examination of the dendrite growth models Comparison of theory with experimental data

Three dendrite growth models for directionally solidified succinonitrile-acetone, succinonitrile-salol, aluminum-copper, and lead-paladium alloys are evaluated. The characteristics of the Burden and Hunt (1974) model, the Laxmanan (1985) model, and the Trivedi (1980) model are described. The dendrite tip temperature, tip radius, liquid composition, and primary arm spacing for the alloys are analyzed in terms of growth speed, alloy composition, and temperature gradient. It is observed that the Burden and Hunt model accurately predicts the proper behavior of the parameters, but does not provide good quantitative predictions. A good fit between the experimental data and the Trivedi and Laxmanan models is detected. The advantages of the Trivedi marginal stability analysis and the Laxmanan minimum dendrite tip undercooling approaches are discussed.

Tewari, S. N.↗

NASA NTRS1987

Noncontact temperature pattern measuring device

This invention relates to a noncontact imagine pyrometer system for obtaining the true temperature image of a given substance in a contactless fashion without making assumptions about localized emissivity of the substance or the uniformity of the temperature distribution. Such a contactless temperature imaging system has particular application in the study and production of many materials where the physical contact required to make a conventional temperature measurement drastically effects or contaminates the physical process being observed. Two examples where accurate temperature profiles are of critical interest are: (1) the solid-liquid phase change interface in the production of electronic materials and (2) metastable materials in the undercooling region. The apparent novelty resides in the recognition that an active pyrometer system may be advantageously adapted to perform contactless temperature imaging so that an accurate temperature profile can be obtained.

Elleman, D. D.↗

NASA NTRS1987

Dendritic growth in a supercooled alloy melt

A simple model which describes the growth of an 'array' of dendrites into a supercooled, binary, alloy melt is presented. Solute diffusion is calculated by superposing the solutions given by Flemings and Zener, and also, by superposing the solutions given by Ivantsov and Flemings. A general expression for the transport solution is suggested from which all other dendrite growth models presented earlier may be obtained as special cases. It is shown that both 'free' and 'constrained' growth may be described by a single transport solution, which indicates that (1) both thermal and solutal effects will be important during 'free' growth in dilute alloys, (2) only solutal effects are predominant during 'free' growth in concentrated alloys and during 'constrained' growth. An examination of the relevant dimensionless parameters also suggests that all dendrite growth models, regardless of the assumptions used to determine the tip radius (marginal stability, minimum undercooling, maximum velocity, minimum entropy production) should predict the experimentally observed extrema in tip radius and growth velocity in dilute alloys, during 'free' dendritic growth. Experimental data in binary H2O-NaCl and succinonitrile-acetone solutions are shown to be in good agreement with the model.

Laxmanan, V.↗

NASA NTRS1987

Isothermal dendritic growth - A low gravity experiment

The Isothermal Dendritic Growth Experiment has been designed to test dendritic growth theory at low undercoolings, under microgravity conditions in the Space Shuttle Cargo Bay-borne Material Science Laboratory. The experiment will be essentially autonomous, although limited in-flight interaction through a computer interface is planned. A crystal growth chamber able to yield oriented single-crystal dendritic growth will be incorporated; 'seeding' the chamber with a crystal of the requisite orientation will not in itself meet this requirement.

Glicksman, M. E.↗

NASA NTRS1987

Experimental studies in fluid mechanics and materials science using acoustic levitation

Ground-based and short-duration low gravity experiments have been carried out with the use of ultrasonic levitators to study the dynamics of freely suspended liquid drops under the influence of predominantly capillary and acoustic radiation forces. Some of the effects of the levitating field on the shape as well as the fluid flow fields within the drop have been determined. The development and refinement of measurement techniques using levitated drops with size on the order of 2 mm in diameter have yielded methods having direct application to experiments in microgravity. In addition, containerless melting, undercooling, and freezing of organic materials as well as low melting metals have provided experimental data and observations on the application of acoustic positioning techniques to materials studies.

Trinh, E. H.↗

NASA NTRS1988

The wetting characteristics and surface tension of some Ni-based alloys on yttria, hafnia, alumina, and zirconia substrates

The surface tension and wetting characteristics of four commercial Ni-based alloys (UD718, Waspaloy, UD720, and UD520), pure Ni, and three special alloys (Ni-20 percent Cr, Ni-20 percent Cr-1 percent Al, and Ni-20 percent Cr-4 percent Al) on various ceramic substrates (including alumina, zirconia, hafnia, and yttria) were investigated using sessile drop experiments. Most of the systems studied exhibited a nonwetting behavior. Wetting improved with holding time at a given temperature to the point that some systems, such as Ni-20Cr on alumina, Ni-20Cr-4Al on alumina and on yttria, became marginally wetting. Wetting characteristics were apparently related to constitutional undercooling, which in turn could be affected by the metal dissolving some of the substrate during measurements.

Kanetkar, C. S.↗