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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 307 records · Page 17
All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Predicting Maximum Thermal Response in a Li-ion Cell as a Thermal Runaway Predictor for a UAV Fight

As the energy storage devices continue to "pack" more energy in a small space, any damage, battery component failure, manufacturing defect, or electrically abusing the battery can lead to catastrophic thermal runaway events. A catastrophic thermal event in a cell leads to high temperature, in some instances to spewing of battery materials due to gas development from side reactions initiated due to high internal temperatures. Moreover, a thermal runaway can propagate from a single "failed" cell to a whole battery pack, resulting in a more serious event. The commercial and automotive sectors need to mitigate thermal runaway events. An electric aircraft (or air taxi) has no alternative in the event of a failure, so preventing such events is paramount. Currently, battery prognostics algorithms only predict the state-of-charge (SOC) and end-of-life (EOL) of a Li-ion battery in a UAV (unmanned air vehicle), but do not predict the maximum temperature during a flight or the likelihood of thermal runaway. Our current work focuses on adding the thermal model (based on Birkl's OCV model, in Ref. [1]) to the existing hybrid electrochemical model (single-particle model with lumped parameters as in Ref. [2]) to determine end-of-discharge, end-of-life, and maximum temperature during discharge.

Thermal runaway↗
DOE OSTI2010

A semi-analytical model for heat and mass transfer in geothermal reservoirs to estimate fracture surface-are-to-volume ratios and thermal breakthrough using thermally-decaying and diffusing tracers

A semi-analytical model was developed to conduct rapid scoping calculations of responses of thermally degrading and diffusing tracers in multi-well tracer tests in enhanced geothermal systems (EGS). The model is based on an existing Laplace transform inversion model for solute transport in dual-porosity media. The heat- and mass-transfer calculations are decoupled and conducted sequentially, taking advantage of the fact that heat transfer between fractures and the rock matrix is much more rapid than mass transfer and therefore mass transfer will effectively occur in a locally isothermal system (although the system will be nonisothermal along fracture flow pathways, which is accounted for by discretizing the flow pathways into multiple segments that have different temperature histories). The model takes advantage of the analogies between heat and mass transfer, solving the same governing equations with k{sub m}/({rho}C{sub p}){sub w} being substituted for {phi}D{sub m} in the equation for fracture transport and k{sub m}/({rho}C{sub p}){sub m} being subsituted for D{sub m} in the equation for matrix transport; where k = thermal conductivity (cal/cm-s-K), {rho} = density (g/cm{sup 3}), C{sub p} = heat capacity (at constant pressure) (cal/g-K), {phi} = matrix porosity, and D = tracer diffusion coefficient (cm{sup 2}/s), with the subscripts w and m referring to water and matrix, respectively. A significant advantage of the model is that it executes in a fraction of second on a single-CPU personal computer, making it very amenable for parameter estimation algorithms that involve repeated runs to find global minima. The combined thermal-mass transport model was used to evaluate the ability to estimate when thermal breakthrough would occur in a multi-well EGS configuration using thermally degrading tracers. Calculations were conducted to evaluate the range of values of Arrhenius parameters, A and E{sub {alpha}} (pre-exponential factor, 1/s, and activation energy, cal/mol) required to obtain interpretable responses of thermally-degrading tracers that decay according to the rate constant k{sub d} = Ae{sup -E{sub {alpha}}/RT}, where k{sub d} = decay rate constant (1/s), R = ideal gas constant (1.987 cal/mol-K), and T = absolute temperature (K). It is shown that there are relatively narrow ranges of A and E{sub {alpha}} that will result in readily interpretable tracer responses for any given combination of ambient reservoir temperature and working fluid residence time in a reservoir. The combined model was also used to simulate the responses of conservative tracers with different diffusion coefficients as a way of estimating fracture surface-area-to-volume ratios (SA/V) in multi-well EGS systems. This method takes advantage of the fact that the differences in breakthrough curves of tracers with different matrix diffusion coefficients are a function of SA/V. The model accounts for differences in diffusion coefficients as a function of temperature so that tracer responses obtained at different times can be used to obtain consistent estimates of SA/V as the reservoir cools down. Some single-well applications of this approach are simulated with a numerical model to demonstrate the potential to evaluate the effectiveness of EGS stimulations before a second well is drilled.

58 GEOSCIENCES↗
DOE OSTI2021

Dual Phase Change Thermal Diodes with High Rectification for Thermal Management near Room Temperature

Thermal diodes are passive systems that modulate their thermal resistance depending on the direction of temperature gradient, thereby allowing preferential directional heat flow. A dual phase thermal diode consists of a junction between two phase change materials that have opposing temperature-dependent thermal conductivity trends, and whose performance (i.e., rectification ratio) is related to the ratio of the thermal conductivities of the different phases. In this work, a dual phase change diode with a rectification ratio of ~3.5 for an applied temperature bias of ~40 K is presented, which is among the highest-performing junction diodes based on phase change materials at the macroscale for near room temperature applications. The diode is composed of an aqueous solution of poly(N-isopropylacrylamide), a thermo-responsive polymer, and calcium chloride hexahydrate -- a solid-liquid phase change material. Experimental insights are provided into the contributions of different heat transfer mechanisms, conduction, and convection, and the effect of concentration of the thermo-responsive polymer.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2014

Thermal stability and thermal expansion studies of cubic fluorite-type MgF{sub 2} up to 135 GPa

Highlights: • The thermal expansion of MgF{sub 2} with a fluorite-type structure has been investigated. • The quasi-harmonic Debye model is applied to take into account the thermal effect. • Particular attention is paid to the prediction of thermal expansion for the first time. - Abstract: The thermal expansion of MgF{sub 2} with a fluorite structure has been investigated at high pressures using plane-wave pseudopotential scheme within the local density approximation correction in the frame of density functional theory based on the analysis of thermal stability using classical molecular dynamics simulations up to 6500 K. To investigate the thermodynamic properties like as the P–V–T equation of state and volumetric thermal expansion coefficient α{sub V} of cubic fluorite-type MgF{sub 2} at extended pressure and temperature ranges, we apply the quasi-harmonic Debye model in which the phononic effects are considered. The P–V relationship and α{sub V} dependence of the pressure up to 135 GPa at different temperatures, and the V–T relationship and α{sub V} dependence of the temperature up to the melting temperature 1500 K at different pressures have been obtained.

36 MATERIALS SCIENCE↗
DOE OSTI2013

Electronic and thermal transport in GeTe: A versatile base for thermoelectric materials

GeTe is a narrow-band gap semiconductor, where Ge vacancies generate free charge carriers, holes, forming a self-dopant degenerate system with p-type conductivity, and serves as a base for high-performance multicomponent thermoelectric materials. There is a significant discrepancy between the electronic and thermal transport data for GeTe-based materials reported in the literature, which obscures the baseline knowledge and prevents a clear understanding of the effect of alloying GeTe with various elements. A comprehensive study including XRD, SEM, EDS, Seebeck coefficient, electrical resistivity, thermal conductivity, and {sup 125}Te NMR of several GeTe samples was conducted. Similar Seebeck coefficient and electrical resistivity are observed for all GeTe samples used showing that the concentration of Ge vacancies generating charge carriers is constant along the ingot. Very short {sup 125}Te NMR spin-relaxation time agrees well with high carrier concentration obtained from the Hall effect measurements. Our data show that at ∼700 K, GeTe has a very large power factor, 42 μWcm{sup −1}K{sup −2}, much larger than that of any high efficiency thermoelectric telluride at these temperatures. Electronic and thermal properties of GeTe are compared to PbTe, another well-known thermoelectric material, where free charge carriers, holes or electrons, are generated by vacancies on Pb or Te sites, respectively. Discrepancy in the data for GeTe reported in literature can be attributed to the variation in the Ge:Te ratio of solidified samples as well as to different conditions of measurements.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Using atomic layer deposited tungsten to increase thermal conductivity of a packed bed

This study investigated the effective thermal conductivity (k{sub eff}) of packed-beds that contained porous particles with nanoscale tungsten (W) films of different thicknesses formed by atomic layer deposition (ALD). A continuous film on the particles is vital towards increasing k{sub eff} of the packed beds. For example, the k{sub eff} of an alumina packed bed was increased by three times after an ∼8-nm continuous W film with 20 cycles of W ALD, whereas k{sub eff} was decreased on a polymer packed bed with discontinuous, evenly dispersed W-islands due to nanoparticle scattering of phonons. For catalysts, understanding the thermal properties of these packed beds is essential for developing thermally conductive supports as alternatives to structured supports.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2015

Giant enhancement of nanoscale thermal radiation based on hyperbolic graphene plasmons

Excitation of surface plasmons enables super-Planckian thermal radiation far beyond the blackbody limit. By patterning a single layer of graphene sheet into ribbons, the closed circular dispersion of graphene plasmons is opened to become hyperbolic, leading to broadband singularities of density of states. Extremely high- k evanescent waves can now couple with hyperbolic graphene plasmons. Consequently, a giant enhancement of the near-field radiative heat flux, by more than one order of magnitude, is demonstrated here using rigorous numerical simulations. The findings may open promising pathways for highly efficient thermal management, energy harvesting, and sub-wavelength thermal imaging.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Demonstration of a Thermosyphon Thermal Valve for Controlled Extraction of Stored Solar Thermal Energy

For concentrated solar power (CSP) to be an effective replacement for power generation by fossil fuels, the thermal energy must be stored and then released for when demand exceeds production, such as during off-sun hours. Until now, there has been limited methods to reliably and efficiently release and control the extraction of thermal energy from a material containing stored sensible or latent heat. Due to their isothermal property, phase change materials (PCMs) storing latent heat are an ideal choice for storage, though it has proven challenging to reliably extract and utilize that heat. To solve this problem, the geometry of a thermosyphon was rearranged to create a thermal valve that is able to turn the flow of thermal energy from a PCM 'on' and 'off'. A stainless steel thermal valve using sodium as the working fluid was designed, fabricated, assessed, and found to effectively and selectively extract heat from a 577 degrees C molten aluminum PCM. It is expected that thermal valves will significantly contribute to more widespread implementation of CSP as a stored energy source from distributed generation to utility-scale power production.

14 SOLAR ENERGY↗
DOE OSTI2022

Thermal Stability of Silica for Application in Thermal Energy Storage

Thermal energy storage (TES) systems have enabled concentrating solar power (CSP) to remain competitive in the modern energy mix by providing economical load shifting grid services and firming up intermittent solar resource. Free from siting constraints, TES also shows promise as an economical alternative to traditional pumped-storage hydropower (PSH) and compressed air energy storage (CAES). As potential thermal energy storage media, some solid particles demonstrate stability over wide temperature ranges which allows for increased sensible energy storage density and is essential in achieving low-cost storage. Silica sand, in the form of a-quartz, is one such candidate. This work presents a brief review of relevant silica thermophysical properties and further investigates the thermal stability of silica particles as a candidate TES media by subjecting them to two different thermal tests: (1) a 500-hour thermal treatment at 1200 degrees C under varied atmospheres; and (2) cycling 25, 50, and 100 times between 300 degrees C and 1200 degrees C. For both tests, particle stability is examined by means of pre- and post-treatment Mie scattering. An additional XRD analysis is conducted for the 500-hour treatment in air. Results indicate limited changes in both particle distribution and crystallographic structure which is promising for the application as solid particle media for thermal energy storage.

concentrating solar power↗
DOE OSTI2022

Thermally Grown Oxide Stress in PS-PVD and EB-PVD Thermal Barrier Coatings Observed at Various Lifetimes Via Synchrotron X-ray Diffraction

The current standard application method for thermal barrier coatings (TBCs) on turbine blades for jet engines is electron-beam physical vapor deposition (EB-PVD) due to its high strain tolerance and low thermal conductivity. An emerging deposition method, plasma-spray physical vapor deposition (PS-PVD), presents an opportunity for a tailorable microstructure, and non-line-of-sight deposition that is faster and less expensive. To compare the lifetime behavior of both PS-PVD and EB-PVD coatings, samples subjected to 300 and 600 thermal cycles were measured during a 1 h thermal cycle to determine the strains, which were converted to stress, in the thermally grown oxide (TGO) layer of the TBCs using synchrotron X-ray diffraction (XRD). Room temperature XRD measurements indicated among samples that PS-PVD coatings experienced greater variation in in-plane room temperature strain in the TGO after cycling than the EB-PVD coatings. In-situ XRD measurements indicated similar high-temperature strain and no spallation after 600 thermal cycles for both coatings. Further, microscopy imaging after cycling showed greater rumpling in PS-PVD coatings that led to different failure modes between the two coatings’ TGO layers. The tailorability of PS-PVD coatings allows for adjustments in the processing parameters to improve their overall performance after aging and bridge the differences between the two deposition methods.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Thermal enhancement cartridge heater modified (TECH Mod) tritium hydride bed development, Part 1 - Design and fabrication

The Savannah River Site (SRS) tritium facilities have used first generation (Gen1) LaNi{sub 4.25}Al{sub 0.75} (LANA0.75) metal hydride storage beds for tritium absorption, storage, and desorption. The Gen1 design utilizes hot and cold nitrogen supplies to thermally cycle these beds. Second and third generation (Gen2 and Gen3) storage bed designs include heat conducting foam and divider plates to spatially fix the hydride within the bed. For thermal cycling, the Gen2 and Gen3 beds utilize internal electric heaters and glovebox atmosphere flow over the bed inside the bed external jacket for cooling. The currently installed Gen1 beds require replacement due to tritium aging effects on the LANA0.75 material, and cannot be replaced with Gen2 or Gen3 beds due to different designs of these beds. At the end of service life, Gen1 bed desorption efficiencies are limited by the upper temperature of hot nitrogen supply. To increase end-of-life desorption efficiency, the Gen1 bed design was modified, and a Thermal Enhancement Cartridge Heater Modified (TECH Mod) bed was developed. Internal electric cartridge heaters in the new design to improve end-of-life desorption, and also permit in-bed tritium accountability (IBA) calibration measurements to be made without the use of process tritium. Additional enhancements implemented into the TECH Mod design are also discussed. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2023

Renewable Thermal Energy Systems: Characterization of the Most Important Thermal Energy Applications in Buildings and Industry (Report 1)

This report is the first in a three-report series that evaluates the provision of renewable heat for industry and buildings via current and prospective renewable thermal energy system (RTES) technologies. The RTES project has undertaken initial research focused on technologies that could be suited for industrial process heat applications at different temperature levels, and, where possible, gathered performance and cost data for these technologies. This project does not directly evaluate RTES for distributed residential or commercial applications, nor does it yet include documented cases or modeling of RTES using geothermal, biomass, waste heat, renewable fuels like renewable natural gas, or hydrogen production. The three technical reports are summarized as follows: Renewable Thermal Energy Systems: Characterization of the Most Important Thermal Energy Applications in Buildings and Industry (Report 1), this report: summary of thermal demands of U.S. industry and buildings, and relevant hybrid RTES configurations; Renewable Thermal Energy Systems: Systemic Challenges and Transformational Policies (Report 2): discussion of socio-technical characteristics of RTES, innovation challenges, and supporting policies. Available at: https://www.nrel.gov/docs/fy23osti/83020.pdf; Renewable Thermal Energy Systems: Modeling Developments and Future Directions (Report 3): Energy yield and performance modeling of RTES, techno-economic analysis via case studies, and proposed development of a user decision support tool. Available at: https://www.nrel.gov/docs/fy23osti/83021.pdf.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2024

Salt Hydrate Eutectic Thermal Energy Storage for Building Thermal Regulation (Final Technical Report)

Thermal energy storage is anticipated to play an important role in developing the power grid of the future - a power grid that meets increasing demands of users, is resistant to disruptions, but also allows for greater penetration of renewable resources. Specifically, thermal energy storage materials can be integrated into HVAC systems and building envelopes, where they can be used to shift power demands for building climate control from periods of peak demand to periods of low demand. Phase change materials (PCMs) are compelling as low-cost, high energy density thermal energy storage materials for building thermal management. However, there is a lack of high performance low-cost PCMs within the specific temperature ranges which would most effectively allow for power load shifting. Inorganic salt hydrates represent a promising class of PCMs, but their inherent limitations cause them to be currently unavailable for reliable building applications. The overarching goals of this research effort are to: 1) Discover low-cost, high volumetric density salt hydrate eutectic PCMs to store low-quality heat (10 to 40 °C); 2) Introduce a high thermal conductivity matrix to reduce the time constant for energy storage to ~0.1 to 1 hr, incorporate nucleation catalysts to decrease undercooling, and utilize microencapsulation and shape stabilization approaches, minimizing moisture loss/gain, mitigating phase separation, and maintaining stable melting behavior over the lifetime of the compounds; 3) Evaluate the impact these systems have on peak load shifting, and the potential for overall energy savings under different climatic scenarios and building configurations. These goals will be achieved by an integrated research program consisting of six cohesive research subtasks: 1) Materials discovery of eutectic salt hydrate PCMs by using computationally predicted thermodynamic equilibria, coupled with high-throughput experimental validation, 2) Rapid experimental screening of nucleation catalysts identified through robust computational databases, 3) Embedding salt hydrate PCM into a low cost and scalable high conductivity matrix, 4) Microencapsulation of salt hydrate microspheres using hybrid inorganic-polymer microencapsulation approach, 5) Shape stabilization by thermoreversible salt hydrate salogels, and 6) Analysis of end-use using thermal simulations, and characterization of mock-up energy storage finished components.

25 ENERGY STORAGE↗
NASA NTRS2016

Thermal Vacuum Test Correlation of A Zero Propellant Load Case Thermal Capacitance Propellant Gauging Analytics Model

This thesis describes the development and test data validation of the thermal model that is the foundation of a thermal capacitance spacecraft propellant load estimator. Specific details of creating the thermal model for the diaphragm propellant tank used on NASA's Magnetospheric Multiscale spacecraft using ANSYS and the correlation process implemented to validate the model are presented. The thermal model was correlated to within plus or minus 3 degrees Centigrade of the thermal vacuum test data, and was found to be relatively insensitive to uncertainties in applied heat flux and mass knowledge of the tank. More work is needed, however, to refine the thermal model to further improve temperature predictions in the upper hemisphere of the propellant tank. Temperatures predictions in this portion were found to be 2-2.5 degrees Centigrade lower than the test data. A road map to apply the model to predict propellant loads on the actual MMS spacecraft toward its end of life in 2017-2018 is also presented.

Thermal↗
NASA NTRSDate not supplied

Thermal Design and Thermal Vacuum Testing of the StarBurst Instrument

The StarBurst Multimessenger Pioneer is a small satellite mission serving as a wide-field gamma-ray observatory designed to capture the initial emissions of short gamma-ray bursts, electromagnetic signatures of neutron star mergers. This paper presents the final thermal design and analysis of the StarBurst Instrument, comprising the bus-to-instrument interface plate, control electronics, and twelve crystal detector units, which form the core of the mission’s science capability. The passive thermal control system design requires consideration of restrictive keep-out zones, unknown orbital parameters, and narrow temperature limits of the detectors. Also summarized is the instrument level thermal vacuum cycle test, correlated model refinements, and updated model results. Following successful completion of the instrument test campaign, the hardware was integrated with the spacecraft bus for spacecraft level testing, including additional thermal vacuum testing. The results from the spacecraft level thermal vacuum test will further inform the instrument thermal model, ensuring accurate flight temperature predictions. StarBurst launches as a secondary payload in 2027 and has a mission duration of at least one year.

StarBurst↗