Analysis of shear bond strength of plasma- sprayed alumina coatings on stainless steel
Effect of surface roughness and spray powders on shear bond strength of plasma-sprayed alumina coatings on stainless steel
SHEAR STRENGTH↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Droplet Cluster Behavior in Dense and Dilute Regions of a Spray
Concern regarding the efficiency, stability and safety margins of bi-propellant combustion in rocket engines has prompted the investigation of many specific aspects of spray evaporation, ignition and combustion previously not studied. The phenomenology of bi- propellant spray evaporation, ignition and combustion in a highly turbulent environment at elevated pressure is discussed.
liquid rocket propulsion bi-propellant combustion ↗
Design Considerations for a Dual-Frequency Radar for Sea Spray Measurement in Hurricanes
Over the last few years, researchers have determined that sea spray from breaking waves can have a large effect on the magnitude and distribution of the air-sea energy flux at hurricane-force wind speeds. Characterizing the fluxes requires estimates of the height-dependent droplet size distribution (DSD). Currently, the few available measurements have been acquired with spectrometer probes, which can provide only flight-level measurements. As such, in-situ measurement of near-surface droplet fluxes in hurricanes with these instruments is, at best, extremely challenging, if at all possible. This paper describes an airborne dual-wavelength radar profiler concept to retrieve the DSD of sea spray.
hurricanes↗
A Five-year Performance Study of Low VOC Coatings over Zinc Thermal Spray for the Protection of Carbon Steel at the Kennedy Space Center
The launch facilities at the Kennedy Space Center (KSC) are located approximately 1000 feet from the Atlantic Ocean where they are exposed to salt deposits, high humidity, high UV degradation, and acidic exhaust from solid rocket boosters. These assets are constructed from carbon steel, which requires a suitable coating to provide long-term protection to reduce corrosion and its associated costs. While currently used coating systems provide excellent corrosion control performance, they are subject to occupational, safety, and environmental regulations at the Federal and State levels that limit their use. Many contain high volatile organic compounds (VOCs), hazardous air pollutants, and other hazardous materials. Hazardous waste from coating operations include vacuum filters, zinc dust, hazardous paint related material, and solid paint. There are also worker safety issues such as exposure to solvents and isocyanates. To address these issues, top-coated thermal spray zinc coating systems were investigated as a promising environmentally friendly corrosion protection for carbon steel in an acidic launch environment. Additional benefits of the combined coating system include a long service life, cathodic protection to the substrate, no volatile contaminants, and high service temperatures. This paper reports the results of a performance based study to evaluate low VOC topcoats (for thermal spray zinc coatings) on carbon steel for use in a space launch environment.
Zinc Thermal Spray↗
Comparison of Non-Combusting Spray Fields in a Model Combustor using Shadowgraphy
Droplet sizes were measured using shadowgraphy in the spray issuing from the center element of the baseline configuration of the NASA 7-element lean direct injector (LDI) array. Each LDI element consisted of a 60 degree clockwise axial air swirler, converging-diverging venturi, and a pressure-swirl atomizer positioned with its tip at the venturi throat. The non-combusting measurements were conducted using water spray in a 3-inch diameter research combustor operating at pressure of 5 bar and air inlet temperature of 700 K. At these inlet conditions, three air flow rates were used, producing reference velocities of 7.6, 15.2, and 22.9 m/s. Only the center nozzle was used. At each reference velocity, water flow rates were adjusted to simulate a common equivalence. Data were collected at a frame rate of 15 Hz over a range of positions near the LDI dump plane, and downstream, along the combustor centerline. Velocity measurements were achieved by use of a dual head Nd:YAG laser and frame transfer PIV camera. Droplet size and velocity, mass and number density, and volume fraction are compared at these inlet conditions to determine the effect of nozzle pressure drop on the measured properties.
lean direct injection↗
Comparison of Non-Combusting Spray Fields in a Model Combustor using Shadowgraphy
Droplet sizes were measured using shadowgraphy in the spray issuing from the center element of the baseline configuration of the NASA 7-element lean direct injector (LDI) array. Each LDI element consisted of a 60 degree clockwise axial air swirler, converging-diverging venturi, and a pressure-swirl atomizer positioned with its tip at the venturi throat. The non-combusting measurements were conducted using water spray in a 3-inch diameter research combustor operating at pressure of 5 bar and air inlet temperature of 700 K. At these inlet conditions, three air flow rates were used, producing reference velocities of 7.6, 15.2, and 22.9 m/s. Only the center nozzle was used. At each reference velocity, water flow rates were adjusted to simulate a common equivalence. Data were collected at a frame rate of 15 Hz over a range of positions near the LDI dump plane, and downstream, along the combustor centerline. Velocity measurements were achieved by use of a dual head Nd:YAG laser and frame transfer PIV camera. Droplet size and velocity, mass and number density, and volume fraction are compared at these inlet conditions to determine the effect of nozzle pressure drop on the measured properties.
lean direct injection↗
Quick-hardening problems are eliminated with spray gun modification which mixes resin and accelerator liquids during application
A modified spray gun, with separate containers for resin and additive components, solves the problems of quick hardening and nozzle clogging. At application, separate atomizers spray the liquids in front of the nozzle face where they blend.
Johnson, O. W.↗
Acid spray technique mills aluminum alloy materials without immersion
Acid spray machining technique chemically mills aluminum alloy panels without immersing them in an etchant. The spray does not require artificial heating to initiate the etching process.
Dufour, G.↗
Miniature spray-painting booth
Transparent spray booth provides method for quality painting and repair of surfaces in clean room or other specialized environments. Overspray and virtually all contaminating vapor and odor can be eliminated. Touch-up painting is achieved with spray gun.
Fee, K. W.↗
Spray momentum measuring system
Technique enables accurate prediction of erosion and cavitation produced by fluid spray. Method measures high velocity sprays produced by small orifices. Originally designed to determine oxidizer-injection patterns of liquid fueled rocket engines, technique is used with other liquids, or, with appropriate modification, with gases.
Sheffield, E. W.↗
Production of polydisperse sprays.
A device which produces a spray with a controllable drop size distribution is described. This system is especially well suited for generating nonsmooth (e.g., bimodal) distributions, although smooth distributions can also be produced. Droplets of uniform size result from the rapid growth of an oscillatory disturbance in a free liquid jet. Simultaneous generation of droplets of various diameters by this method produces the polydisperse spray. The range of drop diameters is approximately 300-3000 microns.
Pierce, T. H.↗
Plasma-sprayed metal-glass and metal-glass fluoride coatings for lubrication to 900 C
Plasma-sprayed composites, which have good oxidation-resistance and self-lubricating characteritics to 900 C, were developed. The composites are a nichrome matrix containing dispersed glass for oxidation protection and calcium fluoride for lubrication; they are applied to bearing surfaces by plasma spraying layers about 0.050 centimeters thick which are then machined to 0.025 centimeters. Oscillating bearing tests were performed in air to 900 C at unit radial loads up to 3.5 x 10 to the 7th power N/sq M (5000 psi) and a thrust load of 1960N (440 lbs). Bearings with a composite liner in the bore were in good condition after over 50,000 oscillating cycles accumulated during repeated, bearing temperatures cycles between 25 and 900 C.
Sliney, H. E.↗
Time variation in the reaction-zone structure of two-phase spray detonations.
A detailed theoretical analysis of the time-varying detonation structure in a monodisperse spray is presented. The theory identifies experimentally observed reaction-zone overpressures as deriving from blast waves formed therein by the explosive ignition of the spray droplets, and follows in time the motion, change in strength, and interactions of these blast waves with one another, and with the leading shock. The results are compared with experimental data by modeling the motion of a finite-size circular pressure transducer through the theoretical data field in an x-t space.
Pierce, T. H.↗
Self-lubricating plasma-sprayed composites for sliding contact bearings to 900 C
Plasma-sprayed composites which have good oxidation-resistance and self-lubricating characteristics to 900 C were developed. The composites are a Nichrome matrix containing dispersed glass for oxidation protection and calcium fluoride for lubrication. They are applied to bearing surfaces in layers about 0.050 cm thick by plasma-spraying; the layers are then machined to a thickness of 0.025 cm. Oscillating bearing tests were performed in air to 900 C at unit radial loads up to 3.5 times 10 to the 7th power Newtons per square meter (5000 psi) and a thrust load of 1960 Newtons (440 lb). Bearings with a composite liner in the bore were in good condition after over 50,000 oscillating cycles accumulated during repeated bearing temperature cycles between 25 and 900 C.
Sliney, H. E.↗
Plasma-sprayed metal-glass and metal-glass fluoride coatings for lubrication to 900 C
Plasma-sprayed composites, which have good oxidation resistance and self-lubricating characteristics to 900 C, were developed. The composites are a nichrome matrix containing dispersed glass for oxidation protection and calcium fluoride for lubrication; they are applied to bearing surfaces by plasma spraying layers about 0.050 cm thick which are then machined to 0.025 cm. Oscillating bearing tests were performed in air to 900 C at unit radial loads up to 5000 psi and a thrust load of 440 lb. Bearings with a composite liner in the bore were in good condition after over 50,000 oscillating cycles accumulated during repeated bearing temperature cycles between 25 and 900 C.
Sliney, H. E.↗
Use of water sprays in space rescue and retrieval operations
Recent experiments involving liquid jets exhausting into a vacuum have led to significant conclusions regarding techniques for detumbling and despinning spacecraft during retrieval and rescue operations. A fine water spray directed toward a tumbling or a spinning object may quickly form ice over its surface. The added mass of water will absorb angular momentum and slow the vehicle. As this ice sublimes it carries momentum away with it. Thus, a complete detumble or despin is possible by simply spraying water at a disabled or spinning vehicle. Experimental and analytical results are presented on performance and physical properties. Although these are of a preliminary nature, the results are quite promising. Example situations are considered to illustrate potential applications.
Kaplan, M. H.↗
Uniform spray coating for large tanks
System employs spray facility located within ventilated plastic booth to uniformly coat exterior of large cylindrical tanks with polyurethane foam insulation. Coating target is rotated on turntable while movable spray guns apply overlapping spirals of foam. Entire operation may be controlled by single operator from remote station.
Carter, J. M.↗
Scanning radiometer for measurement of forward-scattered light to determine mean diameter of spray particles
A scanning radiometer is reported that measures forward-scattered light to determine the mean diameter of spray particles. An optical scanning method gives a continuous measurement of the light-scattering angle during spray nozzle tests. A method of calibration and a correction for background light are presented. Mean particle diameters of 10 to 500 micrometers can be measured.
Buchele, D. R.↗