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Results for “SURFACE ROUGHNESS EFFECT”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 307 records · Page 17
All sourcesNASA NTRSDOE OSTI
NASA NTRS1954

Airfoil section characteristics at high angles of attack

Information from the literature and from recent investigations is used herein to summarize briefly the effects of airfoil section parameters and flow variables on the aerodynamic characteristics of two-dimensional symmetrical airfoils at high angles of attack. The results presented indicate that airfoil thickness ratio, Reynolds number, Mach number, and surface roughness can all have an important effect on the maximum lift coefficient. The effect of surface roughness seems to be particularly important. Not only can surface roughness cause large decreases in maximum lift coefficient, but also the magnitudes of the effects of Reynolds number, Mach number, and airfoil thickness ratio are much reduced by surface roughness. Beyond the stall, changes in section thickness ratio appear to have little effect on the aerodynamic characteristics of airfoil sections. An investigation of one section through an angle-of-attack range of from 0° to 360° shows that the drag coefficient reaches a value of 2 at an angle of attack of 90°.

Laurence K Loftin, Jr↗
NASA NTRS1982

Turbulent boundary layer heat transfer

Several environmental parameters presently acknowledged to affect heat transfer are discussed including: (1) the experimental apparatus used, (2) uniform and variable wall temperatures, (3) acceleration effects, (4) deceleration, (5) free stream turbulence, (6) surface roughness, (7) unsteady effects, and (8) secondary flows. Calculation procedures, and some physically based models that are successful in computing heat transfer rates are discussed.

Moffat, R. J.↗
DOE OSTI2026

Electropolishing-induced topographic defects in niobium: insights and implications for superconducting radio frequency applications

Electropolishing (EP) is the premier surface preparation method for high-Q, high-gradient superconducting RF cavities made of Nb. This leaves behind an apparently smooth surface, yet the achievable peak magnetic fields fall well below the superheating field of Nb, in most cases. Here, in this work, the ultimate surface finish of EP was investigated by studying its effect on highly polished Nb samples. EP introduces high slope angle sloped-steps at grain boundaries. The magnetic field enhancement and superheating field suppression factors associated with such a geometry are calculated in the London theory. Despite the by-eye smoothness of electropolished Nb, such defects compromise the stability of the low-loss Meissner state, likely limiting the achievable peak accelerating fields in superconducting RF cavities. Finally, the impact of surface roughness on impurity diffusion is investigated which can link surface roughness to the effectiveness of heat treatments like low-temperature baking or nitrogen infusion in the vortex nucleation or hydride hypotheses. Surface roughness tends to decrease the effective dose of impurities as a result of the expansion of impurities into regions with greater internal angle. The effective dose of impurities can be protected by minimizing slope angles and step heights, ensuring uniformity.

Hryhorenko, Oleksandr [Thomas Jefferson National A↗
DOE OSTI2026

Electropolishing-induced topographic defects in niobium: Insights and Implications for SRF

Electropolishing (EP) is the premier surface preparation method for high-Q, high-gradient superconducting RF cavities made of Nb. This leaves behind an apparently smooth surface, yet the achievable peak magnetic fields fall well below the superheating field of Nb, in most cases. In this work, the ultimate surface finish of EP was investigated by studying its effect on highly polished Nb samples. EP introduces high slope angle sloped-steps at grain boundaries. The magnetic field enhancement and superheating field suppression factors associated with such a geometry are calculated in the London theory. Despite the by-eye smoothness of electropolished Nb, such defects compromise the stability of the low-loss Meissner state, likely limiting the achievable peak accelerating fields in superconducting RF cavities. Finally, the impact of surface roughness on impurity diffusion is investigated which can link surface roughness to the effectiveness of heat treatments like low-temperature baking or nitrogen infusion in the vortex nucleation or hydride hypotheses. Surface roughness tends to decrease the effective dose of impurities as a result of the expansion of impurities into regions with greater internal angle. The effective dose of impurities can be protected by minimizing slope angles and step heights, ensuring uniformity.

Lechner, Eric [Thomas Jefferson National Accelerat↗
DOE OSTI2023

Selective laser melting of oxide dispersion strengthened MA956 alloy and its surface finishing by magnetic field assisted finishing

Selective laser melting (SLM) is a prominent metal additive manufacturing (AM) capable of processing a myriad of engineering materials with high precision and design freedom. However, similar to other AM processes, poor surface finishing has been an omnipresent problem in SLM technology. In this study, magnetic field assisted finishing (MAF) was used to finish SLM fabricated oxide dispersion strengthened (ODS) MA956, an iron-chromium-aluminum alloy. The effect of laser processing parameters on part density and surface roughness was first studied. Using a multi-objective optimization technique, the optimal parameters to obtain the highest density and lowest surface roughness were determined. Finally, MAF was applied to the parts built with the obtained optimal SLM parameters, but without significant improvement on the surfaces of as-printed samples. Hence, the surfaces of as-printed samples were post-processed (ground) to yield better initial surface conditions prior to MAF. The effect of initial roughness, iron particles size, and abrasive size on MAF performance was studied. Initial roughness had the most dominant effect followed by abrasive size. The underlying mechanism behind the dependency on initial roughness on final surface quality was analyzed by studying the change on the surface profiles with different starting initial roughness. The initial roughness required for MAF to be effective was determined. In conclusion, using the optimal processing conditions, MAF was applied to the post-processed samples to attain the final average surface roughness (R a ) as little as 0.36 μm starting from initial average roughness (R a ) of 1.53 μm.

36 MATERIALS SCIENCE↗
NASA NTRS1995

Heat Transfer Variation on Protuberances and Surface Roughness Elements

In order to determine the effect of surface irregularities on local convective heat transfer, the variation in heat transfer coefficients on small (2-6 mm diam) hemispherical roughness elements on a flat plate has been studied in a wind funnel using IR techniques. Heat transfer enhancement was observed to vary over the roughness elements with the maximum heat transfer on the upstream face. This heat transfer enhancement increased strongly with roughness size and velocity when there was a laminar boundary layer on the plate. For a turbulent boundary layer, the heat transfer enhancement was relatively constant with velocity, but did increase with element size. When multiple roughness elements were studied, no influence of adjacent roughness elements on heat transfer was observed if the roughness separation was greater than approximately one roughness element radius. As roughness separation was reduced, less variation in heat transfer was observed on the downstream elements. Implications of the observed roughness enhanced heat transfer on ice accretion modeling are discussed.

Henry, Robert C.↗
DOE OSTI2020

Diazirine-based photo-crosslinkers for defect free fabrication of solution processed organic light-emitting diodes

The fabrication of solution deposited OLEDs is fraught with difficulties, largely due to the interlayer mixing and surface erosion during sequential deposition of the layers. We demonstrate that these problems can be circumvented by using photopolymerizable diazirine-based cross-linker capable of converting soluble organic materials into highly cross-linked insoluble networks. 3-Trifluoromethyl(aryl)diazirines photolyze readily upon the 10–15 min exposure of 365 nm UV irradiation to generate carbenes, which react with polymers or small molecules via C–H bond insertion producing highly cross-linked materials. This photo-generated cross-linking does not require any catalyst, initiator or short-wavelength UV light and is performed at room temperature, releasing molecular nitrogen as the only byproduct. To show the cross-linked polymer layers do not display inter-layer mixing, we deposited red-emitting regioregular poly(3-hexylthiophene-2,5-diyl) (P3HT) over cross-linked (10% cross-linker) blue emitting dioctyl polyfluorene (PFO) layer. The overlaid layers showed clear and well-defined boundary with no interlayer mixing. The surface morphology of the solution deposited layers was investigated by AFM to show that the cross-linked layers exhibited significant decrease in surface roughness. This is also shown on the example of the hole transporting material 4,4'-bis[N-(1-naphthyl)-N-phenylamino]-biphenyl (NPB) which displayed roughness average to decrease from 6.4 nm to 1.0 nm. The effect of decreased surface roughness on the performance of phosphorescent OLEDs was investigated by fabricating devices with configuration of ITO/PEDOT:PSS/NPB:(0%/5%/10%) cross-linker/MCP:6% Ir(mppy) 3 /TPBI/CsF/Al. Furthermore, following the diazirine-mediated cross-linking, the OLEDs displayed a decrease in turn-on voltage from 3.8 V to 3.0 V along with a six-fold enhancement of external quantum efficiency (EQE max ) from 1.1% to 6.8% and maximum luminous efficiency increase from 3.8 cd A -1 to 22.9 cd A -1 . These results demonstrate that the simple diazirine mediated photo-cross-linking using mild conditions compatible with organic layers is a promising strategy for improving the performance of the solution-processed OLEDs.

36 MATERIALS SCIENCE↗
NASA NTRS1974

Dual frequency microwave radiometer measurements of soil moisture for bare and vegetated rough surfaces

Controlled ground-based passive microwave radiometric measurements on soil moisture were conducted to determine the effects of terrain surface roughness and vegetation on microwave emission. Theoretical predictions were compared with the experimental results and with some recent airborne radiometric measurements. The relationship of soil moisture to the permittivity for the soil was obtained in the laboratory. A dual frequency radiometer, 1.41356 GHz and 10.69 GHz, took measurements at angles between 0 and 50 degrees from an altitude of about fifty feet. Distinct surface roughnesses were studied. With the roughness undisturbed, oats were later planted and vegetated and bare field measurements were compared. The 1.4 GHz radiometer was less affected than the 10.6 GHz radiometer, which under vegetated conditions was incapable of detecting soil moisture. The bare surface theoretical model was inadequate, although the vegetation model appeared to be valid. Moisture parameters to correlate apparent temperature with soil moisture were compared.

Lee, S. L.↗
NASA NTRS1980

Asymptotic solution for the reflectivity of a very rough surface

Asymptotic solutions for the reflectivity of a very rough surface are obtained in closed form up to second order in variance of slope. The zeroth-order solution gives the reflectivity of a specular surface and the sum of the higher-order terms yields the net effect of the rough surface. Within the common regions of validity of small rms slope and incident angle not close to grazing, the result agrees very well with those obtained with numerical methods.

Tsang, L.↗
NASA NTRS1994

On the relation between SMMR 37-GHz polarization difference and the rainfall over Africa and Australia

A major difficulty in interpreting coarse resolution satellite data in terms of land surface characteristics is unavailability of spatially and temporally representative ground observations. Under certain conditions rainfall has been found to provide a proxy measure for surface characteristics, and thus a relation between satellite observations and rainfall might provide an indirect approach for relating satellite data to these characteristics. Relationship between rainfall over Africa and Australia and 7-year average (1979-1985) polarization difference (PD) at 37 GHz from scanning multichannel microwave radiometer (SMMR) on board the Nimbus-7 satellite is studied in this paper. Quantitative methods have been used to screen (accept or reject) PD data considering antenna pattern, geolocation uncertainty, water contamination, surface roughness, and adverse effect of drought on the relation between rainfall and surface characteristics. The rainfall data used in the present analysis are climatologic averages and also 1979-1985 averages, and no screening has been applied to this data. The PD data has been screened considering only the location of rainfall stations, without any regard to rainfall amounts. The present analysis confirms a non-linear relation between rainfall and PD published previously.

Choudhury, Bhaskar J.↗
NASA NTRS1988

Measurement of micro-roughness and effects of detector bandwidth and finite width

Surface micro-roughness of grazing incidence optics has long been recognized as a critical parameter in the control of the scattered X-ray intensity and its effects on the point spread function half-energy width. Accurate knowledge of the amplitude of surface micro-roughness is vital to assess optic predicted performance during the final stages of fabrication. This requires not only a knowledge of the spatial bandwidth over which surface features must be measured, but also knowledge of the bandwidth of the measurement instrument. We show that the standard assumption that instruments respond up to their Nyquist limit is an oversimplification which neglects the finite detector size and its bandwidth limiting effects when sampling a real (i.e., two-dimensional) surface.

Reid, P. B.↗
NASA NTRS1938

The Effect of Surface Irregularities on Wing Drag: Roughness - 3

Tests have been made in the N.A.C.A. 8-foot high-speed wind tunnel of the drag caused by roughness on the surface of an airfoil of N.A.C.A. 23012 section and 5-foot chord. The tests were made at speeds from 80 t o 500 miles per hour at lift coefficients from 0 to 0.30. For conditions corresponding to high-speed flight, the increase in the drag was 30 percent of the profile drag of the smooth airfoil for the roughness produced by spray painting and 63 percent for the roughness produced. by 0.0037-inch carborundum grains. About one-half the drag increase was caused by the roughness on the forward one-fourth of the airfoil. Sandpapering the painted surface with No. 400 sandpaper made it sufficiently smooth that the drag was no greater than when the surface was polished. In the lower part of the range investigated the drag due to roughness increased rapidly with Reynolds Number.

Hood, Manley J.↗
NASA NTRS1984

Microwave bistatic reflectivity dependence on the moisture content and matric potential of bare soil

Results are presented of an experimental program to determine the functional dependence of the microwave reflectivity of nonvegetated soil surfaces upon volumetric soil moisture and matric potential. A combination evaporation-drainage field experiment was conducted on a bare Captina slit loam with reflectivity, soil moisture content, and matric potential monitored for extended time periods. Results show that for a restricted pressure range (approximately -0.05 to -0.75 bar) there is excellent linear correlation between the log of bistatic reflectivity and both volumetric moisture content and matric potential. Layering effects due to steep moisture content (and matric potential) gradients in the profile are demonstrated to have two distinct and significant effects on the reflectivity response. At near saturation of rough surfaces a very thin dry surface layer appears to modify the effective roughness. This leads to a saturation of reflectivity at high moisture contents. As the surface proceeds to dry further, deeper layers produce coherent interference patterns in the reflectivity response, particularly at the higher frequencies.

Waite, W. P.↗
NASA NTRS1989

Venus surface properties deduced from radar and radiometry

The brightness of surface features on side looking radar images of Venus is determined by many factors: the angles of incidence and reflection, polarization, surface geometry and composition, and so forth. The contribution from surface properties themselves can only be deduced by combining several types of measurement. For instance, without additional information, it is impossible to distinguish the effects of changes in surface roughness from those in dielectric constant. In common with the Moon and Mars, the surface of Venus appears to scatter radar waves in two ways: small-scale surface inhomogeneities, i.e., those smaller than the incident wavelength, depolarize and scatter the energy over a wide range of angles. The Pioneer Venus radar mapper experiment made three overlapping sets of measurements of the equatorial region of Venus from 15 deg S latitude to 45 deg N; the backscatter cross section at a range of incidence angles, the shape and intensity of radar echoes from the nadir, and the microwave brightness temperature of the surface. These techniques developed during the analysis of Pioneer Venus data will be used during the Magellan mission to extract measurements of surface slopes and dielectric constants over all areas covered by the SAR and altimeter antennae, with a resolution of about 10 km. A knowledge of the mechanisms that govern surface scattering will also be useful in the analysis of higher resolution side looking radar images, particularly in distinguishing the effects of changing roughness from those caused by a long range surface tilt or changing dielectric constant.

Ford, P. G.↗
NASA NTRS1990

Investigation of surface water behavior during glaze ice accretion

A series of experimental investigations that focused on isolating the primary factors that control the behavior of unfrozen surface water during glaze ice accretion were conducted. Detailed microvideo observations were made of glaze ice accretions on 2.54 cm diam cylinders in a closed-loop refrigerated wind tunnel. Distinct zones of surface water behavior were observed; a smooth wet zone in the stagnation region with a uniform water film, a rough zone where surface tension effects caused coalescence of surface water into stationary beads, and a zone where surface water ran back as rivulets. The location of the transition from the smooth to the rough zone was found to migrate towards the stagnation point with time. Comparative tests were conducted to study the effect of the substrate thermal and roughness properties on ice accretion. The importance of surface water behavior was evaluated by the addition of a surface tension reducing agent to the icing tunnel water supply, which significantly altered the accreted glaze ice shape. Measurements were made to determine the contact angle behavior of water droplets on ice. A simple multizone modification to current glaze ice accretion models was proposed to include the observed surface roughness behavior.

Hansman, R. John, Jr.↗
DOE OSTI2019

Roughness Reduction of Additively Manufactured Steel by Electropolishing

Improving surface finishing is the critical step in the application of an additively manufactured (AM) component in high fatigue and corrosion-sensitive fields. This paper provides insights into surface properties of electropolished AM component made up of 316 stainless steel with > 6% carbon. We performed surface analysis with profilometer, scanning electron microscope, and AFM to investigate the electropolished and unpolished AM components. The first major discovery of the present work is that our optical profilometry study provided an estimate of the amount of material to be removed to achieve a shiny and smooth surface on 316 stainless steel AM part. One needs to remove more than 200 μm thick layer from the surface to make a mirror-smooth surface. Such estimation can enable researchers to incorporate requisite tolerance during the design stage itself. The second important finding of our work is that ultrasmooth microstructure on the AM surface appeared when preferential material removal occurred along the boundary of the hexagonal microscopic features. Additionally, our optical profilometry studies provided an analysis of several roughness parameters on the electropolished surface. Electropolishing was effective in reducing the surface roughness below ~ 0.1 μm RMS over microscopic regions. Observation of sub-μm RMS roughness was consistently observed with the optical profilometer, SEM, and AFM. SEM study revealed a significant change in the microstructure of the electropolished samples in a medium and highly smooth state. Here, we also conducted a water contact angle study and spectroscopic reflectance study on electropolished and unpolished AM component surfaces. Our study revealed that electropolishing is a highly promising route for improving the surface finishing of AM components.

36 MATERIALS SCIENCE↗
NASA NTRS2017

Experimental Investigation of Roughness Effects on Transition Onset and Turbulent Heating Augmentation on a Hemisphere at Mach 6 and Mach 10

An experimental investigation of the effects of distributed surface roughness on boundary-layer transition and turbulent heating has been conducted. Hypersonic wind tunnel testing was performed using hemispherical models with surface roughness patterns simulating those produced by heat shield ablation. Global aeroheating and transition onset data were obtained using phosphor thermography at Mach 6 and Mach 10 over a range of roughness heights and free stream Reynolds numbers sufficient to produce laminar, transitional and turbulent flow. Upstream movement of the transition onset location and increasing heating augmentation over predicted smooth-wall levels were observed with both increasing roughness heights and increasing free stream Reynolds numbers. The experimental heating data are presented herein, as are comparisons to smooth-wall heat transfer distributions from computational flow-field simulations. The transition onset data are also tabulated, and correlations of these data are presented.

Hollis, Brian R.↗