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At least 307 records · Page 17

Wireless Advanced Lighting Controls Retrofit Demonstration

Awareness of the economic costs and environmental consequences of electric energy use in buildings is steadily growing. Implementing energy efficiency measures for reducing energy consumption in buildings can be an effective strategy for managing these impacts. Within commercial buildings in the United States, electricity use for lighting accounts for 26% (around 346 TWh in 2010) and represents a large potential energy savings source. Significant lighting energy savings have already been achieved through the widespread adoption of efficient fluorescent lamps and ballasts in the past several decades. Looking towards efficient lighting operations’ innovations, wireless advanced lighting controls technology represents an increasingly viable option for capturing the next major level of lighting energy savings in new construction and building retrofits. Fundamentally, lighting is the most amenable building end use load for producing deep energy savings because of its dynamic controllability. Advanced lighting controls encompass control strategies from occupancy sensing to continuous dimming, institutional tuning and daylight harvesting. These strategies offer greater flexibility and higher granularity of control than traditional basic control methods. Historically, advanced control systems have required extensive control wiring, which has driven system costs. However, recently developed wireless lighting controls systems can be used to network lighting components, while potentially minimizing installation time and labor costs during retrofit in comparison to wired control systems.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Cost and Performance of Retrofitting NGCC Units for Carbon Capture

This study presents the cost and performance of retrofitting natural gas combined cycle (NGCC) power plants with post-combustion carbon capture based on an advanced solvent process. Cases developed include using a current state-of-the-art F-frame turbine, and H-frame turbine and an advanced J-frame turbine. Cases include both greenfield and retrofit analysis.

20 FOSSIL-FUELED POWER PLANTS↗

Improving Coal Power Economics: Retrofitting Flameless Pressurized Oxy-Combustion with Integral CO2 Capture

Presentation discussing Flameless Pressurized Oxy-combustion (FPO) technology's: philosophy and performance vs. traditional combustion, added value, and development path. Also overviewed is the large pilot planning with an update on DOE Project DE-FE0031580, cycle diagram, and plan for commercial-scale cycle. A summary of the projected cost of electricity for FPO with carbon capture, comparing to pulverized coal technology. New-build and retrofit FPO with PRB coal is compared. FPO new-build retrofit potential outlook for commercialization is addressed.

Reineck, Peter↗

User Guide for the Public PC and NGCC CO 2 Capture Retrofit Database Models

The United States (U.S.) Department of Energy’s (DOE) National Energy Technology Laboratory (NETL) has produced three carbon capture retrofit databases (CCRDs), which contain a collection of units selected from the power generation and industrial sources (IND) sectors located in the United States that are either in operating or standby status. The power generation category is subdivided into the post-combustion (PC) CCRD – containing coal-fired and atmospheric fluidized bed (AFB) units – and the natural gas combined cycle (NGCC) CCRD – containing natural gas-fired combined cycle and combined cycle single shaft units. The IND CCRD contains facilities from the ammonia, cement, ethanol, hydrogen, and natural gas processing industries. Public versions of these databases were created for use by individuals interested in exploring the impact of retrofitting plants with carbon capture. The power versions contain data from the NETL baseline reports as examples of information that a user can enter for plants of interest. This report is intended to provide a general guide to each of the power CCRDs. Efforts have been made to ensure similarities between each of the CCRDs. However, as the sources of CO 2 vary, differences will exist – most notably in the IND CCRD. Therefore, the PC and NGCC CCRDs are discussed in this guide.

20 FOSSIL-FUELED POWER PLANTS↗

NETL Carbon Capture Retrofit Analyses

This presentation discusses carbon capture retrofit analyses for existing coal and natural gas power plants, and industrial facilities. Also discussed is development of an analysis tool that would quantify the cost and performance impacts of CCS retrofits.

01 COAL, LIGNITE, AND PEAT↗

Eliminating the Derate of Carbon Capture Retrofits

One of the more significant issues related to carbon capture retrofits pertains to the reduction in net power output (derate) due to the large parasitic power load required for appreciable levels of carbon capture. Post-combustion capture (PCC) has been shown to reduce the net plant efficiency of an equivalent plant without capture by 20 percent or more. Yet, post-combustion amine scrubbing is anticipated to be the most viable near-term technology for reducing carbon dioxide (CO 2 ) emissions from existing coal plants. This study attempts to quantify auxiliary load replacement options for existing pulverized coal (PC) boilers to reduce the effects caused by steam and power requirements of the CCS systems and the resulting derated output of the existing plant. While individual retrofit options are highly plant-specific and, therefore, subject to unique optimization pathways, each of the proposed cases in this study attempts to examine the most promising configurations for each repowering technology.

Chou, Vincent↗

Wall Upgrades for Residential Deep Energy Retrofits: Expert Meeting Report

The Pacific Northwest National Laboratory, Oak Ridge National Laboratory, and the University of Minnesota are conducting a 3-year, multipart study of residential retrofit wall assemblies. The project is funded by the U.S. Department of Energy Building Technologies Office. Researchers will identify, test, and verify the hygrothermal performance of wall assemblies in retrofit applications. This study includes engagement with leading thermal enclosure experts from industry, academia, national laboratories, state, and federal program administrators, through an expert meeting held in Arlington, VA on April 19, 2019. In addition to the expert meeting held in April, this project will involve the formation of an ongoing, expert advisory committee. This report summarizes the discussions and outcomes of the expert meeting. References made to specific organizations or products do not constitute endorsements or recommendations.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

NETL Carbon Capture Retrofit Analyses [Webinar]

This webinar discusses carbon capture retrofit analyses for existing coal and natural gas power plants, and industrial facilities. Also discussed is development of an analysis tool that would quantify the cost and performance impacts of CCS retrofits.

54 ENVIRONMENTAL SCIENCES↗

Transformative Building Envelope Retrofit Using Insulation-Inflatable Walls Assisted by Automation

This work highlights the effort to develop a low-cost envelope retrofit for homes built prior to the implementation of energy conservation measures established by the Department of Energy. Inflatable structures were constructed to conform to the exterior envelope (a corner wall construction with a fenestration was used as a prototype). The structures were then filled with spray polyurethane foam insulation. The flexibility in construction and the ability to fill with spray polyurethane foam insulation were demonstrated. In addition, hygrothermal simulations showed that the installation of these systems does not compromise the moisture durability of uninsulated and insulated building envelopes across eight climate zones from hot humid to subarctic. Preliminary cost estimates, based on retail pricing, of the inflatable retrofit including 3 inches of spray foam insulation (insulation value of approximately R 20) is $\$ 4.25$ per square foot uninstalled. The installed cost was calculated using two labor rates, the labor rate for the installation of a weather resistive barrier and the installation of spray foam insulation. Aggregating those values into one labor rate results in an installed cost between $\$ 11$ and $\$ 28$ per square foot. The low end includes the installation of vinyl siding as the exterior cladding. The higher value includes an exterior stucco finish.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Cost and Performance of Retrofitting NGCC Units for Carbon Capture – Revision 3

This study presents updated cost and performance information on retrofitting natural gas combined cycle (NGCC) power plants with post-combustion carbon capture based on an advanced solvent process, based on NETL's Fossil Energy Baseline, Revision 4A. Cases considered include those using a state-of-the-art F-frame turbine, and H-frame turbines. Cases include both greenfield and retrofit analysis at 90% and 95% carbon capture.

03 NATURAL GAS↗

Natural Gas Combined Cycle Carbon Capture Retrofit Database

This tool provides high-level analysis on the incremental costs for retrofitting natural gas combined cycle plants with carbon dioxide capture and/or compression systems. Options are available to include costs of other technological improvements that would be required to comply with various environmental regulations when installing carbon capture technology. This model is based on the NETL report "Cost and Performance of Retrofitting NGCC Units for Carbon Capture" (2023).

03 NATURAL GAS↗

Eliminating the Derate of Carbon Capture Retrofits (Rev. 2)

This study presents updated cost and performance information on retrofitting pulverized coal (PC) power plants with post-combustion carbon capture based on an advanced solvent process, based on NETL's Fossil Energy Baseline, Revision 4A. Cases considered include those using a fully integrated capture system, a case that provides capture system steam via a natural gas boiler, and a case that provides combined heat and power via a natural gas simple cycle system. Comparison cases include both new build and retrofit analysis at 90% and 95% carbon capture.

20 FOSSIL-FUELED POWER PLANTS↗

Pulverized Coal CO2 Capture Retrofit Database

This tool provides high-level analysis on the incremental costs for retrofitting pulverized coal plants with carbon dioxide capture and/or compression systems. Options are available to include costs of other technological improvements that would be required to comply with various environmental regulations when installing carbon capture technology. This model is based on the NETL report "Eliminating the Derate of Carbon Capture Retrofits." (2023). For the Excel spreadsheet tools associated with this report, please go to https://www.netl.doe.gov/energy-analysis/details?id=e7e822ff-18ac-4bc6-a052-0be3521b8789

01 COAL, LIGNITE, AND PEAT↗

Analysis of Carbon Capture Retrofits for Cement Plants

The objective of this study is to provide an estimate of the cost to capture CO 2 in retrofit applications at cement plants. The cement plant configurations considered in this study include natural gas and solid fuel (coal and coke) cases, and both wet- and dry kiln-fed plant designs, however the base cement plants in this study were not evaluated other than characterization of their kiln off-gas stream and high-level quantification of heat integration potential at the existing plant. In each case, the base cement plant produces 1.5 M tonnes per year of finished cement, assuming 91.4 percent clinker content. This analysis includes a 10 percent retrofit cost increase for process integration and low grade heat recovery, when compared to the analogous non-heat integration case. Heat integration is considered as a potential offset to capture system heating demands (i.e., as a percentage reduction). Recovery and reuse of excess heat from the base cement plant can provide economic benefits—primarily by reducing the need to purchase supplemental natural gas for CO 2 solvent regeneration—but any process improvement must be great enough to overcome the cost increases (i.e., capital and O&M) necessary to realize those benefits. With heat integration potential of 10 percent and 30 percent, that benefit wasn’t significant enough to offset the increase in capital and operating costs, and a cost of capture increase was observed based on the assumptions in this report. Benefits of heat integration potential may be realized when natural gas prices are higher, as demonstrated in the sensitivity to natural gas price where crossover points exist between heat integration cases and their respective non-heat integration cases. Four of the base cases were further evaluated to explore the cost implications of deeper levels of gas pre-treatment to remove oxides of nitrogen (NOx) and oxides of sulfur (SOx) from the kiln off-gas stream prior to CO 2 capture, purification, and compression. The results of these additional case analyses showed a 7.4–18.8 percent increase in cost of capture over the respective base case (i.e., analogous cases without SOx/NOx removal).

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Development and Validation of Algorithms That Analyze Communicating Thermostat Data to Identify Enclosure Retrofit Opportunities

This report, Development and Validation of Algorithms That Analyze Communicating Thermostat Data to Identify Enclosure Retrofit Opportunities , explores ways to automatically identify residential homes with enclosure retrofit opportunities; estimate prospective savings; and perform evaluation, measurement, and verification using interval data from communicating thermostats.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

The Impact of Cement Plant Air Ingress on Membrane-Based CO2 Capture Retrofit Cost

This PowerPoint presentation summarizes the cost and performance results of the techno-economic analysis of membrane-based carbon capture retrofits at cement plants, published in June 2024, titled “The Impact of Cement Plant Air Ingress on Membrane-Based CO2 Capture Retrofit Cost.” The analysis report used as a basis for slide contents was developed by NETL for publication in the scientific journal Carbon Capture Science and Technology.

Hughes, Sydney↗

The Impact of Cement Plant Air Ingress on Membrane-Based CO2 Capture Retrofit Cost

This PowerPoint presentation summarizes the cost and performance results of the techno-economic analysis of membrane-based carbon capture retrofits at cement plants, published in June 2024, titled “The Impact of Cement Plant Air Ingress on Membrane-Based CO2 Capture Retrofit Cost.” The analysis report used as a basis for slide contents was developed by NETL for publication in the scientific journal Carbon Capture Science and Technology.

Hughes, Sydney↗

Retrofit & Expansion Project at Ultra-High Molecular Weight Polyethylene Plant: Completing a Full Domestic Supply Chain for Lithium-Ion Batteries (Final Scientific and Technical Report)

The UTEC-1 LIBS Retrofit and Expansion Project aimed to retrofit and expand Braskem’s UHMWPE unit in La Porte, TX to produce lithium-ion battery separator (LIBS) grade material and increase capacity. The project sought to strengthen the domestic supply chain for advanced battery manufacturing and reduce reliance on imports. While significant progress was achieved in conceptual design and FEL-2 engineering, strategic realignment and external factors led to project termination prior to FEL-3 and FEED execution.

25 ENERGY STORAGE↗