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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 307 records · Page 17

Thermal Experiments for Fractured Rock Characterization: Theoretical Analysis and Inverse Modeling

Abstract Field‐scale properties of fractured rocks play a crucial role in many subsurface applications, yet methodologies for identification of the statistical parameters of a discrete fracture network (DFN) are scarce. We present an inversion technique to infer two such parameters, fracture density and fractal dimension, from cross‐borehole thermal experiments data. It is based on a particle‐based heat‐transfer model, whose evaluation is accelerated with a deep neural network (DNN) surrogate that is integrated into a grid search. The DNN is trained on a small number of the heat‐transfer model runs and predicts the cumulative density function of the thermal field. The latter is used to compute fine posterior distributions of the (to be estimated) parameters. Our synthetic experiments reveal that fracture density is well constrained by data, while fractal dimension is harder to determine. Adding nonuniform prior information related to the DFN connectivity improves the inference of this parameter.

Zhou, Zitong↗

Mechanical properties, strain hardening, and fracture behavior of ultrasonic additively manufactured Zircaloy-4 after low-temperature neutron irradiation

Ultrasonic additive manufacturing (UAM) is a solid-state, layer-by-layer advanced manufacturing process that has the potential to create custom spatially controlled composites with embedded wires and sensors for nuclear component manufacture. For this work, to assess the feasibility of using UAM for nuclear-relevant materials research, the technique was used to produce a 3.5-mm-thick Zircaloy-4 plate for irradiation testing. The UAM Zircaloy-4 specimens were irradiated in the High Flux Isotope Reactor at a target irradiation temperature of 117 °C to 2.9 displacements per atom (dpa) to assess differences in irradiation-hardening behavior as a function of alloy processing path. The UAM and reference baseplate (BP) materials increased in yield strength by 372±27 MPa and 346±21 MPa, respectively, and both suffered significant reductions in uniform and total elongation attributed to irradiation hardening at low-temperature. Although the materials had similar nanoscale defect structures, including nanoscale black dot/loop features and strain-induced dislocation channels, the UAM material’s processing-related defects resulted in accelerated strain localization and failure as demonstrated by lower post-irradiation uniform elongation of UAM specimens (0.5 %) compared to BP (1.5 %) material. The UAM material also showed considerable anisotropy in mechanical response due to crack propagation along weld boundaries, resulting in differences in strength & ductility when tested parallel and perpendicular to the prior UAM build orientation. Therefore, although the fundamental irradiation response of UAM-processed Zircaloy-4 was phenomenologically comparable to that of BP reference material, additional optimization of the UAM processing is needed to produce irradiation-resistant and nuclear-relevant materials.

Digital image correlation↗

Microstructure and Mechanical Behavior of Heat-Treated and Thermomechanically Processed TA15 Ti Alloy Composites

For TA15 Ti alloy, which has been widely used to form key load-bearing components in aeronautic and space fields, particular performances and corresponding microstructures are demanded due to various service environments. By applying single-phase field heat treatment, single-phase + two-phase field heat treatments, forging (α + β phase zone) combined with high-temperature aging and dual heat treatment, four types of microstructures, namely the fully lamellar microstructure, basket weave microstructure, two-phase composite microstructure and tri-modal microstructure, were obtained, respectively. And after conducting mechanical property tests for these microstructures, it was found that enhancing the lamellar thickness in the fully lamellar microstructures, reducing the content of equiaxed α phase to about 20% or increasing the content of lamellar phase in the two-phase composite microstructures and controlling the content of equiaxed α phase within 20% in the tri-modal microstructure were beneficial for performance improving. In addition, two-phase and three-phase composite microstructures possessed excellent comprehensive mechanical properties, and fully lamellar microstructures had the highest fracture toughness.

36 MATERIALS SCIENCE↗

Studying some mechanical properties of MgO with used neon bulb glass

Ceramic compact of MgO +WT% of UNBG were sintered at different sintering temperature (700, 900, 1100, 1300)°c, under static air for 3 hours. X-ray diffraction and some mechanical properties were conducted. The maximum sintered density, compression; fracture strength and hardness were indicated for the compilation of MgO −20 WT % UNBG, sintered at 1300 °c.

36 MATERIALS SCIENCE↗

Fracture Toughness of Thick Boride Layers Estimated by the Cross-Sectioned Scratch Test

New results about the fracture toughness (K{sub c}) of thick boride layers estimated by the cross-sectioned scratch test are presented in this study. The FeB-Fe{sub 2}B layers developed at the surface of borided AISI 1018 and AISI 1045 steels and the Fe{sub 2}B layer formed on the borided AISI 1045 steel exposed to a diffusion annealing process (DAP) were used for this purpose. The cross-sectioned scratch tests were performed with a Vickers diamond stylus drawn across the thick boride layer under a constant load to produce a half-cone-shaped fracture near to the top surface of the borided steels. The height of the half-cone-shaped fracture as a function of the cross-sectioned scratch loads was used to determine the fracture toughness of the FeB and Fe{sub 2}B layers. The results showed a fracture resistance of ∼2.8 MPa√m for the FeB layer formed at the surface of borided AISI 1045 steel. Likewise, the effect of the DAP on the surface of the borided AISI 1045 steel promoted the formation of an exclusively Fe{sub 2}B layer, with an increase in the fracture toughness of the whole boride layer around 5 MPa√m. Finally, the principle of the technique can be used to minimize the influence of the anisotropic properties on the fracture toughness along the depth of boride layers.

36 MATERIALS SCIENCE↗

Machine Learning Approaches to Predicting Induced Seismicity and Imaging Geothermal Reservoir Properties

This project developed machine learning (ML) methods, lab data sets, and field data to advance geothermal exploration and geothermal energy production. The work had three focus areas. One involved the development of ML methods to use microearthquakes (MEQs) for imaging geothermal reservoir properties and improving subsurface characterization – most importantly the evolution of permeability within the evolving reservoir. This part of the work included development of ML approaches for automated MEQ location, focal mechanism determination and identification of earthquake precursors. The second area focused on using MEQ signals generated by geothermal exploration and production to predict the relationship between fluid injection and seismicity. Here, we extended to reservoir scale our success in using ML to predict laboratory earthquakes and fault zone stress state. The third focus area was on lab experiments. Here, we developed new ML models for lab earthquake prediction and identification of precursors to failure to improve earthquake forecasting and early warning in geothermal settings. Major outcomes of our work include ML models that learn from MEQ signals during geothermal exploration and production to predict induced seismicity. MEQs occur naturally in connection with drilling and energy production. We developed ML methods to use the seismic waves from these events to characterize the elastic, hydraulic and poromechanical properties of reservoirs. Our work illuminated fracture geometry and the evolution of fracture permeability by incorporating seismic coda wave analysis and ML methods to relate fluid injection and seismicity. We significantly expanded laboratory earthquake prediction to include methods that use both passive measurements of microearthquakes within the lab fault zones and also active source acoustic measurements of fault zone elastic properties. These methods can now predict fault zone stress state, time to failure and the magnitude of lab earthquakes. Our work showed that repetitive stick- slip failure events during frictional sliding (the lab equivalent of earthquakes) are preceded by a cascade of micro-failure events that radiate energy in a manner that foretells unstable failure – manifest as laboratory MEQs. We documented a mapping between fracture properties and statistical attributes of elastic radiation. We extended existing works to geothermal reservoir scale and developed ML methods to determine reservoir permeability, fracture properties, and their evolution during geothermal energy production. An attractive feature of ML algorithms is their ability to handle big datasets and reveal patterns and correlations that may remain invisible to conventional analyses. Our work connected data from field, laboratory and intermediate scales to study permeability, stress, strength, fracture stiffness and geometry. At the field scale we used data from the Newberry Volcano field site, UtahFORGE, EGS Collab, and also the Bedretto underground research lab in Switzerland. These data sets are bridging the gap between the lab scale, theory, and reservoir scale. Our work produced plain language summaries to improve public understanding of DOE research. We also developed openly distributed ML and seismicity datasets for use by all researchers and we published connections between induced seismicity in geothermal areas and reservoir properties including permeability, fracture properties, and stress state. Our models are designed for the large data sets of induced seismicity typically associated with geothermal sites. We produced labeled event catalogs and used them on geothermal data to assess how ML can facilitate geothermal production and exploration. All datasets are available on the GDR Productivity: The project produced 32 publications in peer reviewed journals (two are in review). It supported the work of 6 PhD students, 40 conference presentations, 6 keynote talks at national meetings, and mentoring and professional development for 4 postdoctoral fellows.

15 GEOTHERMAL ENERGY↗

Optimization of Hot Deformation Parameters and Constitutive Analysis for As-Cast Mg-5Li-3Zn-0.3Y Alloy Using Processing Maps

Hot deformation behavior of as-cast Mg-5Li-3Zn-0.3Y (wt.%) alloy has been studied by establishing processing maps covering the range of 200-450 °C in temperature and 0.001-10 s{sup −1} in strain rate. The map corresponding to the strain of 0.7 reveals that a domain of dynamic recrystallization occurred at 340-400 °C/0.01-0.158 s{sup −1} with its peak efficiency of approximately 31%. Analysis of the flow behaviors and microstructural observations indicated that dynamic recrystallization occurred in the domain, in which fine microstructure can be achieved. The above conditions represent the optimum processing parameters, and the flow instability regimes are also recognized from the maps. The average deformation in the deformed range was 136.414 kJ/mol which is close to that for lattice self-diffusion in magnesium and far smaller than that for as-cast Mg-5.75Zn-0.73Y-0.36Zr (wt.%) alloy. It is believed that a lower activation energy for Mg-5Li-3Zn-0.3Y alloy can partly result from both the weak particle pinning effects and adding Li into the Mg-Zn-Y-Zr alloy. Results of extrusion experiments conducted at 350 °C show that the alloy can be easily extruded with good mechanical properties of the yield strength of 132 MPa, the fracture strength of 215 MPa and the elongation of 20.9%, and the grains can be well refined.

36 MATERIALS SCIENCE↗

Low Activation Joining of SiC/SiC Composites for Fusion Applications

The use of SiC composites in fusion environments may require joining of plates using reactive joining or brazing. One promising reactive joining method is the use of solid-state displacement reactions between Si and TiC to produce Ti3SiC2 + SiC. We continue to explore the processing envelope for this type of joint for the TITAN collaboration to produce the best possible joints to undergo irradiation studies in HFIR. The TITAN collaboration has designed miniature torsion joints for preparation, testing, and irradiation in HFIR. As part of that project PNNL synthesized 40 miniature torsion joints and several were tested for shear strength prior to irradiation testing in HFIR. The resulting tests indicated that joint fixture alignment problems cause joint strengths to be lower than optimal but that several joints that were well aligned had high shear strengths and promising mechanical properties. High joint strengths cause non-planar shear fracture and complicate strength analysis for these miniature torsion joints.

36 MATERIALS SCIENCE↗

Influence of processing on the microstructure and mechanical properties of 14YWT

The investigation of the mechanical alloying (MA) conditions for producing the advanced oxide dispersion strengthened (ODS) 14YWT ferritic alloy led to significant improvements in balancing the strength, ductility and fracture toughness properties while still maintaining the salient microstructural features consisting of ultra-fine grains and high concentration of Y-, Ti- and O-enriched nanoclusters. The implemented changes to the processing conditions included reducing the contamination of the powder during ball milling, applying a pre-extrusion annealing treatment on the ball milled powder and exploring different extrusion temperatures at 850 C (SM170 heat), 1000 C (SM185) and 1150 C (SM200). The microstructural studies of the three 14YWT heats showed similarities in the dispersion of nanoclusters and sub-micron size grains, indicating the microstructure was insensitive to the different extrusion conditions. Compared to past 14YWT heats, the three new heats showed lower strength, but higher ductility levels between 25 and 800 C and significantly higher fracture toughness values between 25 C and 700 C. The lower contamination levels of O, C and N achieved with improved ball milling conditions plus the slightly larger grain size were identified as important factors for improving the balance in mechanical properties of the three heats of 14YWT.

Hoelzer, D. T.↗

Influence of Deep Cryogenic Treatment on the Mechanical Properties of Spring Steels

Leaf springs are mechanical elements responsible for supporting the vertical load on heavy duty vehicles. For this critical structural component, the required mechanical performance depends mainly on chemical composition and heat treatment. SAE 5160 and SAE 6140 steels are widely used as springs, because after heat treatments, the strength requirements of impact and fatigue are obtained. 51CrV4-ACF steel is another spring steel option which also exhibits excellent mechanical properties. The objective of this work was to study the influence of conventional heat treatments and cryogenic treatment on properties involving fatigue and impact resistance of spring steels. Furthermore, fracture toughness was measured for these materials, and the fracture surfaces were analyzed. The results showed that the cryogenic cycles used did not provide positive effects on spring steel performance. On the other hand, the chemical composition and the application of cleanliness technology promoted higher mechanical strength: Fracture toughness of 51CrV4-ACF was 100% higher than SAE 5160 steel.

36 MATERIALS SCIENCE↗

Thermoelectric and mechanical properties of spark plasma sintered Cu{sub 3}SbSe{sub 3} and Cu{sub 3}SbSe{sub 4}: Promising thermoelectric materials

We report the synthesis of thermoelectric compounds, Cu{sub 3}SbSe{sub 3} and Cu{sub 3}SbSe{sub 4}, employing the conventional fusion method followed by spark plasma sintering. Their thermoelectric properties indicated that despite its higher thermal conductivity, Cu{sub 3}SbSe{sub 4} exhibited a much larger value of thermoelectric figure-of-merit as compared to Cu{sub 3}SbSe{sub 3}, which is primarily due to its higher electrical conductivity. The thermoelectric compatibility factor of Cu{sub 3}SbSe{sub 4} was found to be ∼1.2 as compared to 0.2 V{sup −1} for Cu{sub 3}SbSe{sub 3} at 550 K. The results of the mechanical properties of these two compounds indicated that their microhardness and fracture toughness values were far superior to the other competing state-of-the-art thermoelectric materials.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Cryogenic Temperature Effects on Performance of Polymer Composites

The objective of this study is to evaluate the low temperature behavior of polymer composites down to the cryogenic temperature range. This would be accomplished by study of its behavior in several ways. First we would study the microfracture growth by observing the acoustic emission as the temperature is lowered. We would also note any damage growth by ultrasonic velocity testing applying the pulse echo method. Effects of such low temperature would then be studied by examining the shear properties by the short beam shear test, and also the fracture toughness properties over a wide range of strain rate and temperature. At present these studies are continuing. The limited data obtained from these studies are reported in this report.

Hui, David↗

High performance thermoplastics: A review of neat resin and composite properties

A review was made of the principal thermoplastics used to fabricate high performance composites. Neat resin tensile and fracture toughness properties, glass transition temperatures (Tg), crystalline melt temperatures (Tm) and approximate processing conditions are presented. Mechanical properties of carbon fiber composites made from many of these thermoplastics are given, including flexural, longitudinal tensile, transverse tensile and in-plane shear properties as well as short beam shear and compressive strengths and interlaminar fracture toughness. Attractive features and problems involved in the use of thermo-plastics as matrices for high performance composites are discussed.

Johnston, Norman J.↗

High performance thermoplastics - A review of neat resin and composite properties

A review was made of the principal thermoplastics used to fabricate high performance composites. Neat resin tensile and fracture toughness properties, glass transition temperatures (Tg), crystalline melt temperatures (Tm) and approximate processing conditions are presented. Mechanical properties of carbon fiber composites made from many of these thermoplastics are given, including flexural, longitudinal tensile, transverse tensile and in-plane shear properties as well as short beam shear and compressive strengths and interlaminar fracture toughness.

Johnston, Norman J.↗