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At least 307 records · Page 17

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NASA NTRS1982

Theory and applications of electromagnetic levitation

A simple treatment of the electromagnetic levitation problem is presented, with emphasis placed on approximate formulas useful in planning and interpreting laboratory measurements. Consideration is also given to numerical solutions for fields, eddy currents, and Lorentz forces for rapidly varying applied fields, with particular reference made to traveling wave levitation experiments. Applications of levitation processing are briefly reviewed, including thermophysical property measurements, undercooling studies, containerless crystal growth, and continuous casting of cylinders.

Frost, R. T.↗

NASA NTRS1983

Magnetic Bearings for Inertial Energy Storage

The selection of a noncontacting bearing technique with no wear out phenomena and which is vacuum compatible which is the decisive factor in selecting magnetic bearings for kinetic energy storage was investigated. Unlimited cycle life without degradation is a primary goal. Storage efficiency is a key parameter which is defined as the ratio of the energy remaining to energy stored after a fixed time interval at no load conditions. Magnetic bearings, although noncontacting, are not perfectly frictionless in that magnetic losses due to eddy currents and hysteresis can occur. Practical magnetic bearings, however, deviate from perfect symmetry and have discontinuities and asymmetric flux paths either by design or when controlled in the presence of disturbances, which cause losses. These losses can be kept smaller in the bearings than in a high power motor/generator, however, are a significant factor in selecting the magnetic bearing type.

Studer, P. A.↗

NASA NTRS1983

A Feasibility Study of Electromagnetic De-Spin System for Earth Orbiting Satellites

This investigation is a feasibility study of electromagnetic satellite de-spin systems based on induced eddy-currents in the satellite by an external dc magnetic field. Two concepts have been investigated: (1) one based on a large diameter coil positioned around the satellite such that the axis of the satellite rotation is in the plane of the coil; and (2) a magnet, either permanent or electromagnet, positioned close to the satellite by the orbiter RMS. A comparison is made of the two concepts by varying the appropriate parameters with a view to reduce the de-spin time to a reasonable value. Design parameters for the magnets and the coil are indicated.

Prasad K Kadaba↗

NASA NTRS1984

Two-dimensional scanner apparatus

An X-Y scanner utilizes an eddy current or ultrasonic current test probe to detect surface defects in small flat plates and the like. The apparatus includes a scanner which travels on a pair of slide tubes in the X-direction. The scanner, carried on a carriage which slides in the Y-direction, is driven by a helix shaft with a closed-loop helix groove in which a follower pin carried by scanner rides. The carriage is moved incrementally in the Y-direction upon the completion of travel of the scanner back and forth in the X-direction by means of an indexing actuator and an indexing gear. The actuator is in the form of a ratchet which engages ratchet gear upon return of the scanner to the indexing position. The indexing gear is rotated a predetermined increment along a crack gear to move carriage incrementally in the Y-direction. Thus, simplified highly responsive mechanical motion may be had in a small lightweight portable unit for accurate scanning of small area.

Kurtz, G. W.↗

NASA NTRS1985

Detecting Cracks in Rough Metal Surfaces

Test based on eddy-current probe technique identifies cracks in swaged metals. Hinged collar with spring-loaded latch holds probe in place on part tested. For repeated measurements on same or similar parts, collar loosened and moved to various measuring positions. Method suitable for many kinds of metal parts, including swaged fittings, tubing, and pipes. Used for rapid crack/no-crack determinations in suspect parts already installed.

Zuver, N. T.↗

NASA NTRS1985

Electro-science Requirements for Shuttle-attached Antenna Flight Experiments

The activities of an in-house electro-science task group organized to conduct studies of shuttle-attached flight experiments using the 15-meter hoop-column antennas as a research tool for developing both improved sensor technology and LSA technology are described. Some experiments could provide significant amounts of scientific data such as radio star mapping and definition of ocean current eddies over limited geographic regions. The experiments originate from the microwave remote sensing community and other areas which require the inherently higher resolution and boresite gain of large space antennas. Technology experiments are also being studied which would use the 15-meter antenna experiments as a stepping stone to 50 to 100 meter class reflector technology in the future. An antenna technology experiment using the 15-meter antenna in a shuttle-attached mission is discussed. Electromagnetic modeling is correct for each major subsystem and also to verify the interrelations of the subsystems.

Grantham, W. L.↗

NASA NTRS1985

Rotordynamics

Research activities that can ultimately lead to optimum rotordynamics design for the space shuttle main engine are outlined. Achievements are summarized in: (1) improving analysis and simulation techniques; (2) defining forces which result from the rotor and surroundings; (3) determining the effect of rubbing; (4) improving balancing; (5) developing damping methods, i.e., eddy-current and damping seals; (6) establishing methods to quantify internal friction; and (7) developing supporting test apparatus.

Schutzenhofer, L. A.↗

NASA NTRS1986

Electromagnetic Hammer for Metalworking

High eddy currents apply pressure for cold-forming. Coil housing constructed for mechanical strength to hold coil against magnetic force, to maintain electrical contact with coil ends, and to maintain insulation between coil turns. Drilled holes placed to facilitate release of bubbles during potting. In contrast with mechanical hammers, electromagnetic hammer requires no dynamic material contact with workpiece; consequently, produces almost no change in metal grain structure.

Anderson, S. A.↗

NASA NTRS1986

Measuring Continuous-Path Accuracies of Robots

Sensors yield data on deviation from predetermined path and speed. Accuracy and repeatability of continuous-path robot motion measured with new method. Determines ability of robot to maintain tool orientation. Used with any type of manipulator arm and with separate, coordinated part positioner. Noncontacting eddy-current sensors measure distance from tool to aluminum path plate as robot end effector moves tool at prescribed distance from plate. Flat, sloped, curved, and other shapes used for path plate.

Allison, T. A.↗

NASA NTRS1985

Electric Field Containerless Processing Technology

The objective of this task is to develop the science and technology base required to design and construct a high temperature electric field positioning module that could be used by materials scientists to conduct containerless science experiments in a low gravity environment. Containerless science modules that employ electric fields to position and manipulate samples offer several advantages over acoustic or electromagnetic systems. The electric field system will operate not only at atmospheric pressures but also in a vacuum, in contrast to the acoustic modules which can only operate in atmosphere where the acoustic forces are sufficient. The electric field technique puts minimum energy into the sample, whereas the electromagnetic system can deposit energy into the sample through eddy current heat as well as physical mixing in the sample. Two types of electric field modules have been constructed and tested to date. One employs a charged sample and uses electrostatic forces to position and control the sample. The second type of module induces electrical polarization of the sample and electric field gradients to position and control the sample.

Elleman, D. D.↗

NASA NTRS1985

Langley Research Center Standard for the Evaluation of Socket Welds

A specification utilized for the nondestructive evaluation of socket type pipe joints at Langley Research Center (LaRC) is discussed. The scope of hardware shall include, but is not limited to, all common pipe fittings: tees, elbows, couplings, caps, and so forth, socket type flanges, unions, and valves. In addition, the exterior weld of slip on flanges shall be inspected using this specification. At the discretion of the design engineer, standard practice engineer, Fracture Mechanics Engineering Section, Pressure Systems Committee, or other authority, four nondestructive evaluation techniques may be utilized exclusively, or in combination, to inspect socket type welds. These techniques are visual, radiographic, magnetic particle, and dye penetrant. Under special circumstances, other techniques (such as eddy current or ultrasonics) may be required and their application shall be guided by the appropriate sections of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code (B&PVC).

Berry, R. F., Jr.↗

NASA NTRS1985

Analyses and tests for design of an electro-impulse de-icing system

De-icing of aircraft by using the electro-magnetic impulse phenomenon was proposed and demonstrated in several European countries. However, it is not available as a developed system due to lack of research on the basic physical mechanisms and necessary design parameters. The de-icing is accomplished by rapidly discharging high voltage capacitors into a wire coil rigidly supported just inside the aircraft skin. Induced eddy currents in the skin create a repulsive force resulting in a hammer-like force which cracks, de-bonds, and expels ice on the skin surface. The promised advantages are very low energy, high reliability of de-icing, and low maintenance. Three years of Electo-Impulse De-icing (EIDI) research is summarized and the analytical studies and results of testing done in the laboratory, in the NASA Icing Research Tunnel, and in flight are presented. If properly designed, EIDI was demonstrated to be an effective and practical ice protection system for small aircraft, turbojet engine inlets, elements of transport aircraft, and shows promise for use on helicopter rotor blades. Included are practical techniques of fabrication of impulse coils and their mountings. The use of EIDI with nonmetallic surface materials is also described.

Zumwalt, G. W.↗

NASA NTRS1985

Apparatus and method for inspecting a bearing ball

A method and apparatus for inspecting the surface of a ball bearing is disclosed which includes a base having a high friction non-abrasive base scanning surface. A holding device includes a cone-shaped cup recess in which a ball element is received. Air is introduced through a passage to relieve friction between the wall of the recess and the ball element and facilitate rolling of the ball over the high friction base surface. The holding device is moved over the base scanning surface in a predetermined pattern such that the entire surface of the ball element is inspected byan eddy current probe which detects any surface defects.

Bankston, B. F.↗

NASA NTRS1986

Fracture analysis of radial scientific instrument module registration fittings of the space telescope

Various pieces of the registration fittings for the Radial Scientific instrument (SI) module of the Space Telescope were examined from a fracture mechanics point of view and deemed to be fail-safe or else have had maximum allowable flaw sizes specified for them. The results of these analyses are summarized in tabular form. In many instances the applied stress levels were so low that the threshold stress intensity factor range was never reached. In most of the others the allowable flaw sizes were large enough to be detected by visual inspection. However, for some parts, such as the flexures connecting the aluminum cover to the ball retainer in the fitting at point A, the flaw sizes were rather small. Eddy current tests are capable of detecting flaws of this size (0.022 inches x 0.1 inches), so for those which have been so tested these small flaws should represent no danger of going undetected. In every instance approximations were made to err on the conservative side. These were pointed out in the discussions of the analyses for each fitting. One conservative approximation that was not mentioned, however, is the fact that retardation was not included in the crack propagation computations.

Springfield, C. W., Jr.↗

NASA NTRS1987

Nonlinear dynamics of attractive magnetic bearings

The nonlinear dynamics of a ferromagnetic shaft suspended by the force of attraction of 1, 2, or 4 independent electromagnets is presented. Each model includes a state variable feedback controller which has been designed using the pole placement method. The constitutive relationships for the magnets are derived analytically from magnetic circuit theory, and the effects of induced eddy currents due to the rotation of the journal are included using Maxwell's field relations. A rotor suspended by four electro-magnets with closed loop feedback is shown to have nine equilibrium points within the bearing clearance space. As the rotor spin speed increases, the system is shown to pass through a Hopf bifurcation (a flutter instability). Using center manifold theory, this bifurcation can be shown to be of the subcritical type, indicating an unstable limit cycle below the critical speed. The bearing is very sensitive to initial conditions, and the equilibrium position is easily upset by transient excitation. The results are confirmed by numerical simulation.

Hebbale, K. V.↗

NASA NTRS1987

Application of physical parameter identification to finite-element models

The time domain parameter identification method described previously is applied to TRW's Large Space Structure Truss Experiment. Only control sensors and actuators are employed in the test procedure. The fit of the linear structural model to the test data is improved by more than an order of magnitude using a physically reasonable parameter set. The electro-magnetic control actuators are found to contribute significant damping due to a combination of eddy current and back electro-motive force (EMF) effects. Uncertainties in both estimated physical parameters and modal behavior variables are given.

Bronowicki, Allen J.↗

NASA NTRS1988

Device Rotates Bearing Balls For Inspection

Entire surface of ball inspected automatically and quickly. Device holds and rotates bearing ball for inspection by optical or mechanical surface-quality probe, eddy-current probe for detection of surface or subsurface defects, or circumference-measuring tool. Ensures entire surface of ball moves past inspection head quickly. New device saves time and increases reliability of inspections of spherical surfaces. Simple to operate and provides quick and easy access for loading and unloading of balls during inspection.

Burley, R. K.↗

NASA NTRS1986

Thermal barrier coating life-prediction model development

The program focuses on predicting the lives of two types of strain-tolerant and oxidation-resistant thermal barrier coating (TBC) systems that are produced by commercial coating suppliers to the gas turbine industry. The plasma-sprayed TBC system, composed of a low-pressure plasma-spray (LPPS) or an argon shrouded plasma-spray (ASPS) applied oxidation resistant NiCrAlY or (CoNiCrAlY) bond coating and an air-plasma-sprayed yttria partially stabilized zirconia insulative layer, is applied by both Chromalloy, Klock, and Union Carbide. The second type of TBS is applied by the electron beam-physical vapor deposition (EB-PVD) process by Temescal. The second year of the program was focused on specimen procurement, TMC system characterization, nondestructive evaluation methods, life prediction model development, and TFE731 engine testing of thermal barrier coated blades. Materials testing is approaching completion. Thermomechanical characterization of the TBC systems, with toughness, and spalling strain tests, was completed. Thermochemical testing is approximately two-thirds complete. Preliminary materials life models for the bond coating oxidation and zirconia sintering failure modes were developed. Integration of these life models with airfoil component analysis methods is in progress. Testing of high pressure turbine blades coated with the program TBS systems is in progress in a TFE731 turbofan engine. Eddy current technology feasibility was established with respect to nondestructively measuring zirconia layer thickness of a TBC system.

Strangman, T. E.↗