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At least 307 records · Page 17

Effect of shot peening on surface fatigue life of carburized and hardened AISI 9310 spur gears

Surface fatigue tests were conducted on two groups of AISI 9310 spur gears. Both groups were manufactured with standard ground tooth surfaces, with the second group subjected to an additional shot peening process on the gear tooth flanks. The gear pitch diameter was 8.89 cm (3.5 in.). Test conditions were a gear temperature of 350 K (170 F), a maximum Hertz stress of 1.71 billion N/sq m (248,000 psi), and a speed of 10,000 rpm. The shot peened gears exhibited pitting fatigue lives 1.6 times the life of standard gears without shot peening. Residual stress measurements and analysis indicate that the longer fatigue life is the result of the higher compressive stress produced by the shot peening. The life for the shot peened gear was calculated to be 1.5 times that for the plain gear by using the measured residual stress difference for the standard and shot peened gears. The measured residual stress for the shot peened gears was much higher than that for the standard gears.

Townsend, D. P.↗

Satellite tracking and Earth dynamics research programs

Following an upgrading program, ranging performance capabilities of a satellite-tracking pulsed laser system were assessed in terms of range accuracy, range noise, data yield, and reliability. With a shorter laser pulse duration (2.5 to 3.0 NSEC) and a new analog pulse processing system, the systematic range errors were reduced to 3 to 5 cm and range noise was reduced to 5 to 16 cm and range noise was reduced to 5 to 15 cm on Starlette and BE-C, and 10 to 18 cm on LAGEOS. Maximum pulse repetition rate was increased to 30 pulses per minute and significant improvement was made in signal to noise ratio by installing a 3 A interference filter and by reducing the range gate window to 200 to 400 nsec. The solution to a problem involving leakage of a fraction of the laser oscillator pulse through the pulse chopper was outlined.

Pearlman, M. R.↗

Harnessing surface plasmons for solar energy conversion

NASA research on the feasibility of solar-energy conversion using surface plasmons is reviewed, with a focus on inelastic-tunnel-diode techniques for power extraction. The need for more efficient solar converters for planned space missions is indicated, and it is shown that a device with 50-percent efficiency could cost up to 40 times as much per sq cm as current Si cells and still be competitive. The parallel-processing approach using broadband carriers and tunable diodes is explained, and the physics of surface plasmons on metal surfaces is outlined. Technical problems being addressed include phase-matching sunlight to surface plasmons, minimizing ohmic losses and reradiation in energy transport, coupling into the tunnels by mode conversion, and gaining an understanding of the tunnel-diode energy-conversion process. Diagrams illustrating the design concepts are provided.

Anderson, L. M.↗

Spectral signatures of soil, snow and sea ice as observed by passive microwave and thermal infrared techniques

There have been many passive microwave observations of soil, snow, and sea ice surfaces made during the past several years. These measurements have been from tower, aircraft, and spacecraft platforms covering the wavelength range from 0.8 cm to 50 cm. Based on these data it can be concluded that the longer wavelengths (greater than 5 cm) are more effective for soil moisture observations because of a greater capability to penetrate vegetation, while the shorter wavelengths (1 to 3 cm) are best for snow and sea ice observations since the dominant process is volume scattering by the ice grains in the snow and the brine cells in sea ice. Because it is the intensity of a thermal emission process that is being measured, thermal infrared measurements are necessary to separate the emissivity and temperature effects in the microwave emission.

Schmugge, T.↗

Solar-Cell-Junction Processing System

System under development reduces equipment costs. Processing system will produce solar-cell junctions on 4 in. (10.2 cm) round silicon wafers at rate of 10 to seventh power per year. System includes non-mass-analyzed ion implanter, microcomputer-controlled, pulsed-electron-beam annealer, and wafertransport system with vacuum interlock. These features eliminate large, expensive magnet and plates, circuitry, and power source otherwise needed for scanning.

Bunker, S. N.↗

Decimeter continuum radio emission from a post-flare loop

It is shown how radio observations permitted the estimation of magnetic fields in the postflare loop associated with the May 19, 1979 long-lasting burst. The strongest 20-cm burst source is associated with H-alpha brightening at 20:41 UT. A comparison of spatially-resolved microwave and soft X-ray emission connected with the flare loop event showed that, at the time of maximum 20-cm flux from the source associated spatially with the declining X-ray flare, as much as one-half of the 20-cm flux could be thermal bremsstrahlung from the X-ray postflare groups. It is suggested that this 20-cm burst emission is produced either by a thermal free-free process or by thermal/nonthermal gyroradiation.

Kundu, M. R.↗

Partially coherent scattering in stellar chromospheres. I - Effects on resonance line thermalization

The conditions necessary for partially coherent scattering to influence the thermalization depth are investigated, and the effects of partial redistribution in homogeneous slab atmospheres are approximated using several common resonance lines as examples. For electron densities above 10 exp 10/cu cm, it is concluded that even when coherent scattering dominates the escape process, the thermalization depths of the strongest resonance lines of H, Ca II, and Mg II agree roughly with the Doppler diffusion in frequency. No elastic scattering effects on the thermalization of Mg II h and k and Ca II H and K are found. At lower densities, such as for giant star chromospheres and QSO models, the results deviate strongly from the Doppler complete redistribution case.

Gayley, Kenneth G.↗

Test results for SEU and SEL immune memory circuits

Test results for three SEU logic/circuit hardened CMOS memory circuits verify upset and latch-up immunity for two configurations to be in excess of 120 MeV cm(exp 2)/mg using a commercial, non-radiation hardened CMOS process. Test chips from three separate fabrication runs in two different process were evaluated.

Wiseman, D.↗

Performance analysis of three dimensional integral equation computations on a massively parallel computer

The purpose of this study is to investigate the performance of the integral equation computations using numerical source field-panel method in a massively parallel processing (MPP) environment. A comparative study of computational performance of the MPP CM-5 computer and conventional Cray-YMP supercomputer for a three-dimensional flow problem is made. A serial FORTRAN code is converted into a parallel CM-FORTRAN code. Some performance results are obtained on CM-5 with 32, 62, 128 nodes along with those on Cray-YMP with a single processor. The comparison of the performance indicates that the parallel CM-FORTRAN code near or out-performs the equivalent serial FORTRAN code for some cases.

Logan, Terry G.↗

Using the HARV simulation aerodynamic model to determine forebody strake aerodynamic coefficients from flight data

The method described in this report is intended to present an overview of a process developed to extract the forebody aerodynamic increments from flight tests. The process to determine the aerodynamic increments (rolling pitching, and yawing moments, Cl, Cm, Cn, respectively) for the forebody strake controllers added to the F/A - 18 High Alpha Research Vehicle (HARV) aircraft was developed to validate the forebody strake aerodynamic model used in simulation.

Messina, Michael D.↗

Thin-Layer Composite Unimorph Ferroelectric Driver Sensor Properties

Tests were conducted on 13 different configurations of a new class of piezoelectric devices called THUNDER (thin layer composite unimorph ferroelectric driver and sensor). These configurations consisted of a combination of 1, 3, 5, 7, and 9 layers of 25.4 micron thick aluminium as a backing material, with and without a top layer of 25.4 micrometer aluminum. All of these configurations used the same piezoelectric ceramic wafer (PZT-5A) with dimensions of 5.08 x 3.81 x 0.018 cm. The above configurations were tested at two stages of the manufacturing process: before and after repoling. The parameters measured included frequency, driving voltage. displacement, capacitance, and radius of curvature. An optic sensor recorded the displacement at a fixed voltage(100 - 400 V peak to peak) over a predetermined frequency range (1 - 1000 Hz). These displacement measurements were performed using a computer that controlled the process of activating and measuring the displacement of the device. A parameter alpha was defined which can be used to predict the which configuration will produce the most displacement for a free standing device.

Mossi, Karla M.↗

Ion Thruster Discharge Performance Per Magnetic Field Topography

DC-ION is a detailed computational model for predicting the plasma characteristics of rain-cusp ion thrusters. The advanced magnetic field meshing algorithm used by DC-ION allows precise treatment of the secondary electron flow. This capability allows self-consistent estimates of plasma potential that improves the overall consistency of the results of the discharge model described in Reference [refJPC05mod1]. Plasma potential estimates allow the model to predict the onset of plasma instabilities, and important shortcoming of the previous model for optimizing the design of discharge chambers. A magnetic field mesh simplifies the plasma flow calculations, for both the ions and the secondary electrons, and significantly reduces numerical diffusion that can occur with meshes not aligned with the magnetic field. Comparing the results of this model to experimental data shows that the behavior of the primary electrons, and the precise manner of their confinement, dictates the fundamental efficiency of ring-cusp. This correlation is evident in simulations of the conventionally sized NSTAR thruster (30 cm diameter) and the miniature MiXI thruster (3 cm diameter).

plasma processes↗

Computational Materials for Qualification and Certification (CM4QC) Strategy Document: Maturation of Computational Materials Methods for Aviation-Focused Qualification and Certification of Metal Additive Manufacturing (as an Example of Process-Intensive Materials)

Although considerable scientific and technological advances have been made in recent years in additive manufacturing (AM) processes, these advances have not translated into significant market penetration of AM parts within the aviation industry. It is broadly acknowledged that using traditional qualification and certification (Q&C) approaches for AM components is one of the most significant barriers to broader adoption of AM, resulting in high costs, long product development and certification timelines, and complex design iterations during the product development cycle. A new approach is urgently needed. This document lays out a vision for a new Q&C paradigm with increased use of computational materials (CM) methods aimed at decreasing the time and cost of Q&C of process-intensive material (PIM) approaches in the aviation industry, with AM as the immediate use case. This vision was developed with substantial input from industry, regulatory agencies, government research organizations, and academia.

Edward H Glaessgen↗

Parent Body Influences on Amino Acids in the Tagish Lake Meteorite

The Tagish Lake meteorite is a primitive C2 carbonaceous chondrite with a mineralogy, oxygen isotope, and bulk chemical. However, in contrast to many CI and CM carbonaceous chondrites, the Tagish Lake meteorite was reported to have only trace levels of indigenous amino acids, with evidence for terrestrial L-amino acid contamination from the Tagish Lake meltwater. The lack of indigenous amino acids in Tagish Lake suggested that they were either destroyed during parent body alteration processes and/or the Tagish Lake meteorite originated on a chemically distinct parent body from CI and CM meteorites where formation of amino acids was less favorable. We recently measured the amino acid composition of three different lithologies (11h, 5b, and 11i) of pristine Tagish Lake meteorite fragments that represent a range of progressive aqueous alteration in order 11h < 5b < 11i as inferred from the mineralogy, petrology, bulk isotopes, and insoluble organic matter structure. The distribution and enantiomeric abundances of the one- to six-carbon aliphatic amino acids found in hot-water extracts of the Tagish Lake fragments were determined by ultra performance liquid chromatography fluorescence detection and time of flight mass spectrometry coupled with OPA/NAC derivatization. Stable carbon isotope analyses of the most abundant amino acids in 11h were measured with gas chromatography coupled with quadrupole mass spectrometry and isotope ratio mass spectrometry.

Glavin, D. P.↗

Petrologic evolution of CM chondrites: The difficulty of discriminating between nebular and parent-body effects

We wish to draw attention to a major controversy that has arisen in the area of CM-chondrite petrology. The problem is important because its resolution will have profound implications for ideas concerning nebular dynamics, gas-solid interactions in the nebula, and accretionary processes in the nebula, among other issues. On the one hand, cogent arguments have been presented that 'accretionary dust mantles,' were formed in the solar nebula prior to accretion of the CM parent asteroid(s). On the other hand, no-less-powerful arguments have been advanced that a significant fraction of the CM lithology is secondary, produced by aqueous alteration in the near-surface regions of an asteroid-sized object. Because most, if not all, CM chondrites are breccias, these two views could coexist harmoniously, were it not for the fact that some of the coarse-grained lithologies surrounded by 'accretion dust mantles' are themselves of apparently secondary origin. Such an observation must clearly force a reassessment of one or both of the present schools of thought. Our objective here is to stimulate such a reassessment. Four possible resolutions of this conflict may be postulated. First, perhaps nature found a way of permitting such secondary alteration to take place in the nebula. Second, maybe dust mantles could form in a regolith, rather than a nebular, environment. Third, it is possible that dust mantles around secondary lithologies are different from those around primary lithologies. Finally, perhaps formation of CM chondrites involved a more complex sequence of events than visualized so far, so that some apparently 'primary' processes postdated certain 'secondary' processes.

Kerridge, J. F.↗

Low-Isp derated ion thruster operation

The performance and lifetime expectations of 30 cm xenon ion thruster technology at low values of specific impulse were evaluated, with emphasis on 1000-2500 s operation. Power levels of up to 2.0 kW, appropriate for auxiliary and orbit maneuvering propulsion, were processed at thrust-to-power ratios up to 57 mN/kW. These tests were conducted using a derated 30 cm ion thruster with high-perveance design two-grid ion optics with xenon propellent. Lifetime projections were made based on a simple analysis of critical component erosion rates, and it was found that a strong correlation exists with the ratio of the specific impulse-to-input power. Under all operating conditions for which the projected thruster lifetime is less than 10,000 hrs, the life-limiting component of this technology is erosion of the accelerator grid due to charge-exchange ions. The use of alternative grid materials such as carbon is estimated to increase useful thruster lifetimes by as much as an order of magnitude and may enable long-life high thrust-density, sub-2500 s Isp operation. The performance and life of the derated thruster appears similar to that of the Russian SPT-100 thruster in the 1.0-2.0 kW, 1600-2000 s operational envelope.

Patterson, Michael J.↗

Low-Isp derated ion thruster operation

The performance and lifetime expectations of 30 cm xenon ion thruster technology at low values of specific impulse were evaluated, with emphasis on 1000-2500 s operation. Power levels of up to 2.0 kW, appropriate for auxiliary and orbit maneuvering propulsion, were processed at thrust-to-power ratios up to 57 mN/kW. These tests were conducted using a derated 30 cm ion thruster with high-perveance design two-grid ion optics with xenon propellant. Lifetime projections were made based on a simple analysis of critical component erosion rates, and it was found that a strong correlation exists with the ratio of the specific impulse-to-input power. Under all operating conditions for which the projected thruster lifetime is less than 10,000 hrs, the life-limiting component of this technology is erosion of the accelerator grid due to charge-exchange ions. The use of alternative grid materials such as carbon is estimated to increase useful thruster lifetimes by as much as an order of magnitude and may enable long-life high thrust-density, sub-2500 s Isp operation. The performance and life of the derated thruster appears similar to that of the Russian SPT-100 thruster in the 1.0-2.0 kW, 1600-2000 s operational envelope.

Patterson, Michael J.↗

Ultrashort Pulsed Laser Treatment: A Novel Sterilization Method for Planetary Protection

Introduction: On missions seeking signs of potential life elsewhere in the solar system, we have an obligation not to bring our own Earthly life with us. Reducing the bioburden (number of living microbes) on spacecraft is therefore required by the COSPAR Policy on Planetary Protection to target bodies that are of interest for understanding the origins of life (such as Mars). The method of spacecraft sterilization predominantly used by NASA is Heat Microbial Reduction, which is typically incompatible with heat-sensitive components such as optics and electronics, and is expensive and time-consuming. Here, we present preliminary results on a novel method for spacecraft hardware sterilization: high-intensity ultrashort (femtosecond) pulsed laser illumination. Femtosecond lasers use extremely high photon fluxes (10^29 photons/sec*cm^2, ~0.03 J/cm^2) in extremely short pulses, which can inactivate even stress-tolerant microbial spores with minimal damage to the spacecraft surface. This rapid sterilization technique could be carried out in situ in a spacecraft assembly clean room using high-speed surface scanning, saving critical time and resources. It also can potentially remove or reduce debris from inactivated cells and spores. Methods: To develop optimal laser processing parameters for inactivating planetary protection-relevant organisms on metal surfaces, we inoculated 1-cm^2 mirror-polished aluminum coupons with Bacillus subtilis spores (2x10^5 spores/coupon) and tested the effect of several parameters, including pulse count and fluence. Sterilization effectiveness was measured by recovering spores using a PVA (polyvinyl acetate) peel and conducting serial dilution and plating for colony-forming units (CFUs). Results: Our results show that pulse count and fluence both affect sterilization effectiveness and that within a certain pulse count range, increasing fluence increases effectiveness. We have demonstrated the ability to reduce viable microbial counts by at least 10^-4. Future work will include testing higher abundances and different species of microorganisms, effectiveness on complex surfaces, compatibility with sensitive surfaces, and quantification of cell debris removal. Femtosecond pulsed laser illumination has the potential to provide dramatic savings in both cost and schedule over current methods of bioburden reduction to prevent forward contamination. It may also have the potential for use in surface sterilization of returned samples to prevent back contamination.

Planetary Protection; Lasers; Sterilization; Bacil↗