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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 307 records · Page 17
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Heat Treatment Optimization of Rutherford Cables for a 15 T Nb 3 Sn Dipole Demonstrator

FNAL has been developing a 15 T Nb 3 Sn dipole demonstrator for a future Very High Energy pp Collider based on an optimized 60-mm aperture 4-layer “cos-theta” coil. In order to increase magnet efficiency, we graded the coil by using two cables with same 15 mm width and different thicknesses made of two different Restacked Rod Process (RRP®) wires. Due to the non-uniform field distribution in dipole coils the maximum field in the inner coil will reach 15-16 T, whereas the maximum field in the outer coil is 12-13 T. In preparation for the 15 T dipole coil reaction, heat treatment studies were performed on strands extracted from these cables with the goal of achieving the best coil performance in the corresponding magnetic fields. Particularly, the effect of maximum temperature and time on the cable critical current was studied to take into account actual variations of these parameters during coil reaction. In parallel and in collaboration with OST, development was performed on optimizing Nb 3 Sn RRP® wire design and layout. Index Terms— Accelerator magnet, critical current density, Nb 3 Sn strand, Rutherford cable.

43 PARTICLE ACCELERATORS↗
DOE OSTI2020

An electric-circuit model on the inter-tape contact resistance and current sharing for REBCO cable and magnet applications

REBCO coated conductor has demonstrated high current capacity that can enable high-field magnets for high energy physics and fusion applications. However, quench protection is still one of the main challenges to be addressed for these applications. In addition, Ic and n value variations along the length of REBCO tapes exist in commercial production. The inter-tape contact resistance plays a key role to develop the self protection capability in cables and magnets by enabling current sharing and suppressing excessive eddy currents. Here we propose an electric-circuit model to describe the inter-tape contact resistance and its impact on the current sharing between REBCO tapes. We report the experiments on a 2-stacked tape REBCO cable with local Ic drop to validate the model. With the developed model, we study the upper limit of the contact resistance which allows current sharing between tapes. We also study the impact of variation in Ic and n values in tapes on the cable performance. Finally, our model is expected to provide useful insight into the current sharing and target values for inter-tape contact resistance in REBCO cables and magnets for various applications.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2022

Simulation for the fault current limiting operation of REBCO CORC superconducting cables with different core materials

With high power density and low loss, CORC superconducting cables composed of RE- Ba 2 Cu 3 O 7–δ (REBCO) coated conductors are of great interest for power transmission applications. They can also effectively be designed to serve as fault current limiters, thanks to their sharp superconducting-to-normal transition. Coupled electromagnetic-thermal finite element (FE) simulations implemented in COMSOL Multiphysics were developed and validated against the published results for the fault current limiting performance of two CORC cables of REBCO coasted conductors wound on either copper or stainless steel cores. For improved accuracy, temperature dependencies of electrical and thermal properties of all component materials were considered in the simulations. The simulations were performed in the cross-sections of the cables for every individual layer of each REBCO tape to deliver comprehensive understanding of evolution of the current distribution and temperature rise in those layers. Furthermore, the studies can suggest approaches to optimize cable design for fault current limiting (FCL) applications by assessing the role of individual components. In the paper, possible computational errors, challenges and improvements are also discussed.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2015

The creation of high-temperature superconducting cables of megawatt range in Russia

Urgent problems of the power industry in the 21st century require the creation of smart energy systems, providing a high effectiveness of generation, transmission, and consumption of electric power. Simultaneously, the requirements for controllability of power systems and ecological and resource-saving characteristics at all stages of production and distribution of electric power are increased. One of the decision methods of many problems of the power industry is the development of new high-efficiency electrical equipment for smart power systems based on superconducting technologies to ensure a qualitatively new level of functioning of the electric power industry. The intensive research and development of new types of electrical devices based on superconductors are being carried out in many industrialized advanced countries. Interest in such developments has especially increased in recent years owing to the discovery of so-called high-temperature superconductors (HTS) that do not require complicated and expensive cooling devices. Such devices can operate at cooling by inexpensive and easily accessible liquid nitrogen. Taking into account the obvious advantages of superconducting cable lines for the transmission of large power flows through an electrical network, as compared with conventional cables, the Federal Grid Company of Unified Energy System (JSC FGC UES) initiated a research and development program including the creation of superconducting HTS AC and DC cable lines. Two cable lines for the transmitted power of 50 MVA/MW at 20 kV were manufactured and tested within the framework of the program.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2012

Light Water Reactor Sustainability (LWRS) Program – Non-Destructive Evaluation (NDE) R&D Roadmap for Determining Remaining Useful Life of Aging Cables in Nuclear Power Plants

The purpose of the non-destructive evaluation (NDE) R&D Roadmap for Cables is to support the Materials Aging and Degradation (MAaD) R&D pathway. The focus of the workshop was to identify the technical gaps in detecting aging cables and predicting their remaining life expectancy. The workshop was held in Knoxville, Tennessee, on July 30, 2012, at Analysis and Measurement Services Corporation (AMS) headquarters. The workshop was attended by 30 experts in materials, electrical engineering, U.S. Nuclear Regulatory Commission (NRC), U.S. Department of Energy (DOE) National Laboratories (Oak Ridge National Laboratory, Pacific Northwest National Laboratory, Argonne National Laboratory, and Idaho National Engineering Laboratory), NDE instrumentation development, universities, commercial NDE services and cable manufacturers, and Electric Power Research Institute (EPRI). The motivation for the R&D roadmap comes from the need to address the aging management of in-containment cables at nuclear power plants (NPPs).

Aging of Cables↗
DOE OSTI2014

Materials, Strands, and Cables for Superconducting Accelerator Magnets. Final Report

This report focuses on Materials, Strands and Cables for High Energy Physics Particle accelerators. In the materials area, work has included studies of basic reactions, diffusion, transformations, and phase assemblage of Nb 3 Sn. These materials science aspects have been married to results, in the form of flux pinning, B c2 , B irr , and transport J c , with an emphasis on obtaining the needed J c for HEP needs. Attention has also been paid to the “intermediate-temperature superconductor”, magnesium diboride emphasis being placed on (i) irreversibility field enhancement, (ii) critical current density and flux pinning, and (iii) connectivity. We also report on studies of Bi-2212. The second area of the program has been in the area of “Strands” in which, aside from the materials aspect of the conductor, its physical properties and their influence on performance have been studied. Much of this work has been in the area of magnetization estimation and flux jump calculation and control. One of the areas of this work was strand instabilities in high-performance Nb 3 Sn conductors due to combined fields and currents. Additionally, we investigated quench and thermal propagation in YBCO coated conductors at low temperatures and high fields. The last section, “Cables”, focussed on interstrand contact resistance, ICR, it origins, control, and implications. Following on from earlier work in NbTi, the present work in Nb 3 Sn has aimed to make ICR intermediate between the two extremes of too little contact (no current sharing) and too much (large and unacceptable magnetization and associated beam de-focussing). Interstrand contact and current sharing measurements are being made on YBCO based Roebel cables using transport current methods. Finally, quench was investigated for YBCO cables and the magnets wound from them, presently with a focus on 50 T solenoids for muon collider applications.

43 PARTICLE ACCELERATORS↗
DOE OSTI2013

Cable SGEMP Code Validation Study

This report compared data taken on the Modular Bremsstrahlung Simulator using copper jacketed (cujac) cables with calculations using the RHSD-RA Cable SGEMP analysis tool. The tool relies on CEPXS/ONBFP to perform radiation transport in a series of 1D slices through the cable, and then uses a Green function technique to evaluate the expected current drive on the center conductor. The data were obtained in 2003 as part of a Cabana verification and validation experiment using 1-D geometries, but were not evaluated until now. The agreement between data and model is not adequate unless gaps between the dielectric and outer conductor (ground) are assumed, and these gaps are large compared with what is believed to be in the actual cable.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗
NASA NTRS1993

Space-Environment Effects on Optical Cables

Results obtained from the Long-Duration Exposure Facility (LDEF) JPL fiber optics experiment, which remained in low-earth orbit for 5 3/4 years, are discussed to illustrate the effects of the adverse space environment on fiber optic cables. The results of tests performed on the ten fiber optic cable samples, flown on the LDEF, are then compared to data obtained from similar laboratory tests performed on currently available fiber optic cables. The effects of radiation exposure, temperature cycling, polymer aging, and micrometeoroid impacts on fiber optic cables applied in space are discussed.

optical↗
DOE OSTI2011

Development and Fabrication of Nb3Sn Rutherford Cable for the 11 T DS Dipole Demonstration Model

Fermilab and CERN started the development of 11 T 11-m long Nb{sub 3}Sn dipoles to replace few regular LHC NbTi dipoles and free space for cold collimators in LHC DS areas. An important step in the design of these magnets is the development of the high aspect ratio Nb{sub 3}Sn cable to achieve the nominal field of 11 T at the nominal LHC operating current of 11.85 kA with 20% margin. The keystoned cables 14.7 mm wide with and without a stainless steel core were made out of hard Cu wires and Nb{sub 3}Sn RRP strand 0.7 mm nominal diameter. The cable optimization process was aimed at achieving both mechanical stability and minimal damage to the delicate internal architecture of the Restacked-Rod-Process (RRP) Nb{sub 3}Sn strands with 127 restack design to be used in the magnet short models. Each cable was characterized electrically for transport properties degradation at high field and for low field stability, and metallographically for internal damage.

36 MATERIALS SCIENCE↗
DOE OSTI2011

A Test of HTS Power Cable in a Sweeping Magnetic Field

Short sample HTS power cable composed of multiple 344C-2G strands and designed to energize a fast-cycling dipole magnet was exposed to a sweeping magnetic field in the (2-20) T/s ramping rate. The B-field orientation toward the HTS strands wide surface was varied from 0{sup 0} to 10{sup 0}, in steps of 1{sup 0}. The test arrangement allowed measurement of the combined hysteresis and eddy current power losses. For the validity of these measurements, the power losses of a short sample cable composed of multiple LTS wire strands were also performed to compare with the known data. The test arrangement of the power cable is described, and the test results are compared with the projections for the eddy and hysteresis power losses using the fine details of the test cable structures.

43 PARTICLE ACCELERATORS↗
DOE OSTI2012

Light Water Reactor Sustainability (LWRS) Program – Non-Destructive Evaluation (NDE) R&D Roadmap for Determining Remaining Useful Life of Aging Cables in Nuclear Power Plants

Executive Summary [partial] The purpose of the non-destructive evaluation (NDE) R&D Roadmap for Cables is to support the Materials Aging and Degradation (MAaD) R&D pathway. A workshop was held to gather subject matter experts to develop the NDE R&D Roadmap for Cables. The focus of the workshop was to identify the technical gaps in detecting aging cables and predicting their remaining life expectancy. The workshop was held in Knoxville, Tennessee, on July 30, 2012, at Analysis and Measurement Services Corporation (AMS) headquarters. The workshop was attended by 30 experts in materials, electrical engineering, and NDE instrumentation development from the U.S. Nuclear Regulatory Commission (NRC), U.S. Department of Energy (DOE) National Laboratories (Oak Ridge National Laboratory, Pacific Northwest National Laboratory, Argonne National Laboratory, and Idaho National Engineering Laboratory), universities, commercial NDE service vendors and cable manufacturers, and the Electric Power Research Institute (EPRI).

Light Water Reactor Sustainability, LWRS, non-dest↗
DOE OSTI2025

Vibration Fixture Design and Testing for Rigid - Y Cable Mount on MMRTG F4

INL is responsible for the fueling and testing of Radioisotope Thermoelectric Generators for NASA space missions. For the upcoming NASA mission "DRAGONFLY," INL is tasked with fueling and testing the Multi-Mission Radioisotope Thermoelectric Generator F4 (MMRTG F4). This involves conducting various tests, such as vibration testing and mass properties testing. For these tests, an interface is required between the MMRTG and the testing equipment, provided by cables mounted on a legacy bracket. Due to design changes in the cooling lines, a new cable – the Rigid Y cable – is to be used. The test described in this poster was to verify if the Rigid Y cable would survive the vibration tests. The results will determine the procedure for conducting the vibration tests on the MMRTG F4.

42 - ENGINEERING↗
DOE OSTI2018

Comparative study of Sc and Er addition on microstructure, mechanical properties, and electrical conductivity of Al-0.2Zr-based alloy cables

Highlights: • The comprehensive properties of Al-0.2Zr-0.1Sc were better than those of Al-0.2Zr-0.1Er alloy cable. • The microstructures evolved from fibrous grains to equiaxed grains with increasing annealing time. • The Zener drag force increased with increasing ratio of volume fraction (F{sub V}) to average diameter F{sub V}/ d-bar . • The capability to inhibit recrystallization was as follows: Al{sub 3}(Zr, Sc) > Al{sub 3}(Zr, Er) > Al{sub 3}Zr. - Abstract: The effect of the addition of 0.1 wt% Sc and 0.1 wt% Er on the deformation microstructure, Vickers microhardness, and electrical conductivity of Al-0.2 wt% Zr-based alloy cables annealed at 400 °C for different times was investigated. The comprehensive properties of Al-0.2Zr-0.1Sc were better than those of Al-0.2Zr-0.1Er. The optimal conditions for the Al-0.2Zr-01Sc alloy cable were a microhardness of 575 MPa, an electrical conductivity of 34.5 MS/m for an annealing time of 36 h, and those for the Al-0.2Zr-0.1Er alloy cable were a microhardness of 550 MPa, an electrical conductivity of 33.6 MS/m for an annealing time of 8 h. During the annealing process, dispersed Al{sub 3}(Zr,Sc/Er) precipitates were generated, which substantially impeded recrystallization by Zener pining of grain boundaries. Based on the ratio of volume fraction (F{sub V}) to average diameter ( d-bar ) of the precipitates, their capability to inhibit recrystallization was as follows: Al{sub 3}(Zr, Sc) > Al{sub 3}(Zr, Er) > Al{sub 3}Zr. Moreover, the electrical conductivity of Al-0.2Zr-0.1Sc was better than that of Al-0.2Zr-0.1Er, probably because Sc could better inhibit recrystallization than Er, leading to fewer grain boundaries and hence lesser electron scattering.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Utilizing distributed acoustic sensing and ocean bottom fiber optic cables for submarine structural characterization

The sparsity of permanent seismic instrumentation in marine environments often limits the availability of subsea information on geohazards, including active fault systems, in both time and space. One sensing resource that provides observational access to the seafloor environment are existing networks of ocean bottom fiber optic cables; these cables, coupled to modern distributed acoustic sensing (DAS) systems, can provide dense arrays of broadband seismic observations capable of recording both seismic events and the ambient noise wavefield. Here, we report a marine DAS application which demonstrates the strength and limitation of this new technique on submarine structural characterization. Based on ambient noise DAS records on a 20 km section of a fiber optic cable offshore of Moss Landing, CA, in Monterey Bay, we extract Scholte waves from DAS ambient noise records using interferometry techniques and invert the resulting multimodal dispersion curves to recover a high resolution 2D shear-wave velocity image of the near seafloor sediments. We show for the first time that the migration of coherently scattered Scholte waves observed on DAS records can provide an approach for resolving sharp lateral contrasts in subsurface properties, particularly shallow faults and depositional features near the seafloor. Our results provide improved constraints on shallow submarine features in Monterey Bay, including fault zones and paleo-channel deposits, thus highlighting one of many possible geophysical uses of the marine cable network.

47 OTHER INSTRUMENTATION↗
DOE OSTI2023

Effect of Measurement Temperature on Electrical Cable Frequency Domain Reflectometry Response

In nuclear power plants, electrical cables are exposed to stressors, such as elevated temperature and radiation. Evaluation of the effect of stressors on the lifetime of electrical cables can be conducted using offline electrical reflectometry techniques, such as frequency domain reflectometry (FDR). However, recent work has raised the concern that FDR measurements at temperatures higher than ambient may diminish or reduce the response due to stressors, potentially leading to incorrect predictions of electrical cable damage and lifetime. In this work, we explore the FDR response of an electrical cable exposed to an oven-based thermal stressor up to 140°C, including both ramping up and ramping down temperature. It was observed that, for both the oven entrance and exit, an increase in the FDR measurement temperature led to a decrease in the FDR reflection coefficient. In particular, it was found that the reflection coefficient at the oven entrance decreased from the ambient measurement by approximately 7%, 22%, and 36% at a temperature of 60°C, 100°C, and 140°C, respectively.

Spencer, Mychal P.↗
DOE OSTI2024

Effects on Structure’s Electromagnetic Shielding Effectiveness Considering Penetrating Cables Coupling Energy from HEMP Event

The threat of weaponized electromagnetic pulse (EMP) is a serious factor in defining power system resilience. Without adequate knowledge regarding the interaction between EMP and power system infrastructure, system personnel may be unable to plan for and operate during an EMP event and major blackouts could occur. This work studies the interaction between EMP and structures, specifically analyzing the shielding effectiveness of buildings emulating power generation facilities. The main focus is to determine how penetrating cables affect the structure’s shielding effectiveness. Several cable parameters including height above ground, radius, termination configuration, and length are analyzed via computational electromagnetic simulations. Results demonstrated penetrating cables can significantly diminish a structure’s shielding effectiveness, especially the electric field. Length of cable is the most influential parameter.

Mignardot, David↗
DOE OSTI2018

Conceptual Design of a Large Aperture Dipole for Testing of Cables and Insert Coils at High Field

© 2017 IEEE. Advances in the performance of low- and high-temperature superconductors enable the development of advanced magnets for a range of applications, including tokamaks for fusion energy, dipoles, and quadrupoles for hadron colliders, and solenoids for nuclear magnetic resonance studies. The capability of testing prototype cables and insert coils at high field is critical to these developments. We present here the conceptual design of a test facility dipole with features suitable to support the advanced magnet development efforts of both Fusion and HEP communities. In particular, a background field of 15 T is provided over a minimum homogeneous length of 1000 mm, and the magnet clear bore of approximately 144 × 94 mm can accommodate large fusion conductors as well as prototype coils for high field dipoles, along with flexible cryogenic and mechanical provisions for sample characterization. Two technical solutions are considered. The first uses a forced flow cable-in-conduit conductor and follows the design developed by EFDA for the EDIPO magnet. The second uses a bath cooled Rutherford cable and follows a block-coil design similar to the CERN FRESCA2 dipole, and the LBNL HD and LD1 dipoles. Following a comparison between the two approaches, we present two designs for the Rutherford cable approach including performance objectives, key parameters, and preliminary magnetic, mechanical and quench protection analysis.

Bruzzone, Pierluigi↗
DOE OSTI2022

Flux Creep in a Bi-2212 Rutherford Cable for Particle Accelerator Applications

Bi-2212 superconducting cables are being considered for use in the high field magnets needed for the next generation of particle accelerators. Magnetization in these cables and the decay of that magnetization lead to field error and field-error drift, respectively, which need to be compensated. To study this, a segment of the winding pack was extracted from a racetrack coil made from Bi-2212 Rutherford cable. Using a Hall probe measurement technique, we measured the response of the cable's magnetization and its magnetization decay to changes in the applied magnetic field. The effect of adjustments to the cycling of the magnetic field was studied, intended to simulate the preinjection cycles of an accelerator magnet. Three M vs. H loops were constructed by sweeping the magnetic field applied to the sample from 0 to 2.5 T, then to a preinjection field 'x' (where x = 0, 0.25, 0.75 T), and finally up to 1 T. The applied field was then held at 1 T for 1500 s, and the magnetization decay was measured. Finally, the decay was found to vary from 8% to 14% after 1500 s, depending on the preinjection field cycle.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗