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At least 307 records · Page 17

Materials for advanced turbine engines. Project 2: Rene 150 directionally solidified superalloy turbine blades, volume 2

The results of the engine testing of Rene 150 Stage 1 high pressure turbine blades in CF6-50 core and fan engines are presented. The core engine test was conducted for 233 hours with a variety of test cycles, and the fan engine test was conducted for 1000 C cycles. Post-test analysis of the core engine test data confirmed the suitability of the Rene 150 HPT blade for fan engine testing. Post-test evaluation and analysis of the fan engine test blades included visual and dimensional inspection as well as metallographic examination of selected blades. The Rene 150 HPT blade met the target goal of this project by demonstrating increased metal temperature capability; however, the post-test analysis revealed several areas that would have to be addressed in designing a long-life Rene 150 CF6-50 HPT blade.

Deboer, G. J.↗

A parametric study of blade vortex interaction noise for two, three, and four-bladed model rotors at moderate tip speeds Theory and experiment

An investigation of blade slap due to blade vortex interaction (BVI) has been conducted. This investigation consisted of an examination of BVI blade slap for two, three, and four-bladed model rotors at tip Mach numbers ranging from 0.20 to 0.50. Blade slap contours have been obtained for each configuration tested. Differences in blade slap contours, peak sound pressure level, and directivity for each configuration tested are noted. Additional fundamental differences, such as multiple interaction BVI, are observed and occur for only specific rotor blade configurations. The effect of increasing the Mach number on the BVI blade slap for various rotor blade combinations has been quantified. A peak blade slap Mach number scaling law is proposed. Comparison of measured BVI blade slap with theory is made.

Leighton, K. P.↗

Testing and evaluation of a stall-flutter-suppression system for helicopter rotors using individual-blade-control

The development and testing of a feedback system designed to alleviate the violent blade first torsion mode oscillations associated with stall flutter are described. The system, based on previously developed M.I.T. Individual-Blade-Control hardware, employs blade-mounted accelerometers to sense torsional oscillations and feeds back rate informaton to increase the damping of the first torsion mode. A linear model of the blade and control system dynamics is developed and is used to give qualitative and quantitative guidance in the design process as well as to aid in analysis of experimental results. System performance in wind tunnel tests, both in hover and forward flight, is described, and evidence is given of the system's ability to provide substantial additional damping to stall-induced blade oscillations.

Quackenbush, T. R.↗

Application of Pinniped Vibrissae to Aeropropulsion

Vibrissae of Phoca Vitulina (Harbor Seal) and Mirounga Angustirostris (Elephant Seal) possessundulations along their length. Harbor Seal Vibrissae were shown to reduce vortex induced vibrations and reduce dragcompared to appropriately scaled cylinders and ellipses. Samples of Harbor Seal vibrissae, Elephant Seal vibrissae andCalifornia Sea Lion vibrissae were collected from the Marine Mammal Center in California. CT scanning, microscopy and3D scanning techniques were utilized to characterize the whiskers. Computational fluid dynamics simulations of thewhiskers were carried out to compare them to an ellipse and a cylinder. Leading edge parameters from the whiskerswere used to create a 3D profile based on a modern power turbine blade. The NASA SW-2 facility was used to performwind tunnel cascade testing on the 'Seal Blades'. Computational Fluid Dynamics simulations were used to studyincidence angles from -37 to +10 degrees on the aerodynamic performance of the Seal Blade. The tests and simulationswere conducted at a Reynolds number of 100,000. The Seal Blades showed consistent performance improvements overthe baseline configuration. It was determined that a fuel burn reduction of approximately 5 could be achieved for a fixedwing aircraft. Noise reduction potential is also explored

vortex induced vibration↗

Higher harmonic rotor blade pitch control

Tests of a model 'Reverse Velocity Rotor' system at high advance ratios and with twice-per-revolution cyclic pitch control were made under joint Navy-NASA sponsorship in the NASA, Ames 12 ft. pressure tunnel. The results showed significant gains in rotor performance at all advance ratios by using twice-per-revolution control. Detailed design studies have been made of alternative methods of providing higher harmonic motion including four types of mechanical systems and an electro-hydraulic system. The relative advantages and disadvantages are evaluated on the basis of stiffness, weight, volume, reliability and maintainability.

Ewans, J. R.↗

Simulation of Aircraft Engine Blade-Out Structural Dynamics

A primary concern of aircraft structure designers is the accurate simulation of the blade-out event and the subsequent windmilling of the engine. Reliable simulations of the blade-out event are required to insure structural integrity during flight as well as to guarantee successful blade-out certification testing. The system simulation includes the lost blade loadings and the interactions between the rotating turbomachinery and the remaining aircraft structural components. General-purpose finite element structural analysis codes such as MSC NASTRAN are typically used and special provisions are made to include transient effects from the blade loss and rotational effects resulting from the engine's turbomachinery. The present study provides the equations of motion for rotordynamic response including the effect of spooldown speed and rotor unbalance and examines the effects of these terms on a cantilevered rotor. The effect of spooldown speed is found to be greater with increasing spooldown rate. The parametric term resulting from the mass unbalance has a more significant effect on the rotordynamic response than does the spooldown term. The parametric term affects both the peak amplitudes as well as the resonant frequencies of the rotor.

Lawrence, Charles↗

Simulation of Aircraft Engine Blade-Out Structural Dynamics

A primary concern of aircraft structure designers is the accurate simulation of the blade-out event and the subsequent windmilling of the engine. Reliable simulations of the blade-out event are required to insure structural integrity during flight as well as to guarantee successful blade-out certification testing. The system simulation includes the lost blade loadings and the interactions between the rotating turbomachinery and the remaining aircraft structural components. General-purpose finite element structural analysis codes such as MSC NASTRAN are typically used and special provisions are made to include transient effects from the blade loss and rotational effects resulting from the engine's turbomachinery. The present study provides the equations of motion for rotordynamic response including the effect of spooldown speed and rotor unbalance and examines the effects of these terms on a cantilevered rotor. The effect of spooldown speed is found to be greater with increasing spooldown rate. The parametric term resulting from the mass unbalance has a more significant effect on the rotordynamic response than does the spooldown term. The parametric term affects both the peak amplitudes as well as the resonant frequencies of the rotor.

Lawrence, Charles↗

Metal spar/superhybrid shell composite fan blades

The use of superhybrid materials in the manufacture and testing of large fan blades is analyzed. The FOD resistance of large metal spar/superhybrid fan blades is investigated. The technical effort reported was comprised of: (1) preliminary blade design; (2) detailed analysis of two selected superhybrid blade designs; (3) manufacture of two process evaluation blades and destructive evaluation; and (4) manufacture and whirligig testing of six prototype superhybrid blades.

Salemme, C. T.↗

Application of Pinniped Vibrissae to Aeropropulsion

Vibrissae of Phoca Vitulina (Harbor Seal) and Mirounga Angustirostris (Elephant Seal) possess undulations along their length. Harbor Seal Vibrissae were shown to reduce vortex induced vibrations and reduce drag compared to appropriately scaled cylinders and ellipses. Samples of Harbor Seal vibrissae, Elephant Seal vibrissae and California Sea Lion vibrissae were collected from the Marine Mammal Center in California. CT scanning, microscopy and 3D scanning techniques were utilized to characterize the whiskers. Computational fluid dynamics simulations of the whiskers were carried out to compare them to an ellipse and a cylinder. Leading edge parameters from the whiskers were used to create a 3D profile based on a modern power turbine blade. The NASA SW-2 facility was used to perform wind tunnel cascade testing on the 'Seal Blades'. Computational Fluid Dynamics simulations were used to study incidence angles from -37 to +10 degrees on the aerodynamic performance of the Seal Blade. The tests and simulations were conducted at a Reynolds number of 100,000. The Seal Blades showed consistent performance improvements over the baseline configuration. It was determined that a fuel burn reduction of approximately 5 could be achieved for a fixed wing aircraft. Noise reduction potential is also explored.

wakes↗

Lightning accommodation systems for wind turbine generator safety

The wind turbine safety program identifies the naturally occurring lightning phenomenon as a hazard with the potential to cause loss of program objectives, injure personnel, damage system instrumentation, structure or support equipment and facilities. Several candidate methods of lightning accommodation for each blade were designed, analyzed, and tested by submitting sample blade sections to simulated lightning. Lightning accommodation systems for composite blades were individually developed. Their effectiveness was evaluated by submitting the systems to simulated lightning strikes. The test data were analyzed and system designs were reviewed on the basis of the analysis. This activity is directed at defining design and procedural constraints, requirements for safety devices and warning methods, special procedures, protective equipment and personnel training.

Bankaitis, H.↗

Test Rig for Evaluating Active Turbine Blade Tip Clearance Control Concepts

The objectives of the research presented in this viewgraph presentation are to 1) Design a mechanical ACC system for HPT tip seal clearance management; 2) Design a test rig to evaluate ACC system concepts. We have focused our efforts on designing mechanical ACC systems that articulate the seal shroud via mechanical linkages connected to actuators that reside outside the extreme environment of the HPT. We opted for this style of design due to a lack of high temperature/low profile actuators that are presently available. We have also selected multiple hydraulic actuators for this first generation ACC system. Fuel-draulic actuators are already a well established technology.

Lattime, Scott B.↗

Quiet Clean Short-haul Experimental Engine (QCSEE) whirl test of cam/harmonic pitch change actuation system

A variable pitch fan actuation system, which incorporates a remote nacelle mounted blade angle regulator, was tested. The regulator drives a rotating fan mounted mechanical actuator through a flexible shaft and differential gear train. The actuator incorporates a high ratio harmonic drive attached to a multitrack spherical cam which changes blade pitch through individual cam follower arms attached to each blade trunnion. Testing of the actuator on a whirl rig, is reported. Results of tests conducted to verify that the unit satisfied the design requirements and was structurally adequate for use in an engine test are presented.

Source record↗

"Fan-Tip-Drive" High-Power-Density, Permanent Magnet Electric Motor and Test Rig Designed for a Nonpolluting Aircraft Propulsion Program

A scaled blade-tip-drive test rig was designed at the NASA Glenn Research Center. The rig is a scaled version of a direct-current brushless motor that would be located in the shroud of a thrust fan. This geometry is very attractive since the allowable speed of the armature is approximately the speed of the blade tips (Mach 1 or 1100 ft/s). The magnetic pressure generated in the motor acts over a large area and, thus, produces a large force or torque. This large force multiplied by the large velocity results in a high-power-density motor.

Brown, Gerald V.↗

Sandia NRT Blade-0 Laboratory Modal Survey

Modal testing was performed on the Sandia NRT Blade-0 in building A-60 at NREL/NWTC. Modal testing was intended to identify the fundamental frequencies of the blade. The blade was cantilevered to the A-60 test stand. Fundamental frequencies were identified using impact modal testing. Additional tests included free-decay testing to quantify damping at small displacements. Small-displacement modal testing aims to minimize the influence of aerodynamic damping; roaming accelerometer impact testing with the development of a dynamic frame model enabled visualization of mode shapes.

17 WIND ENERGY↗

Experimental and analytical investigation of flow through rocket pump inducer

The characteristics of a rocket pump inducer are discussed. The effect of the pumping requirements on the blade configuration is analyzed. The effects of viscosity on blade design were determined by tests of a four bladed inducer operated in air at a flow coefficient of 0.065. The fluid properties were measured at the exit of the inducer using conventional and hot wire probes. The experimental results and the method of predicting the outlet tangential velocity and head rise are discussed.

Lakshminarayana, B.↗

Vortex generators as a means for increasing rotor performance

Field tests on a horizontal axis wind turbine (HAWT) have shown that Vortex Generators (VGs) can increase the efficiency of large propeller type (horizontal axis) wind turbines. VGs are devices which are attached to the surfaces of an aerodynamic body to influence the boundary layer behavior. It is pointed out that VGs were originally developed for delaying stall on aircraft wings. An investigation was conducted regarding the possibility to employ VGs also for the improvement of the performance of an intermediate size HAWT with a diameter in the range from 24 to 46 meters. This investigation included wind tunnel tests involving a rotor blade tip section, and field tests. The wind tunnel tests showed that VGs can improve the peak lift capabilities of the section while only slightly increasing the drag. The field tests showed that VGs can increase the rotor power in winds above 6 m/s.

Corrigan, R. D.↗

Static-thrust Investigation of Full-scale PV-2 Helicopter Rotors Having NACA 0012.6 and 23012.6 Airfoil Sections

An investigation was conducted to compare the performance of two 25-ft-diam rotors which had identical dimensions and were similar in construction but different in blade airfoil-sections. Tests were conducted at indicated blade pitch angles from 3 degrees to 11.5 degrees and rotor speeds of 200, 290, and 371 rpm. The 23012.6 rotor required 2 percent less power to hover than the 0012.6. At thrust coefficients above design, the performance of the 23012.6 became better than the 0012.6 rotor.

PROPELLERS, HELICOPTER - P-V ENG FORUM 2↗

Modal Test and Analysis Correlation of Wind Tunnel Blades for the National Transonic Facility

NASA has a significant maintenance challenge with the aging wind tunnel infrastructure across the agency . Wind tunnel blades, such as the ones in the National Transonic Facility at NASA Langley Research Center, have been subjected to damage from impacts and fatigue. Accurate analytical models of these blades are necessary to either recertify replacement blades to be built or for redesign of these blades. In this paper an upgraded finite element model of these wind tunnel blades with the capability of representing damage is presented. An eigenvalue analysis of the structural model is performed, and the boundary conditions are adjusted to simulate the natural frequencies obtained by experimental testing of a set of twenty five blades in 1992. Additional numerical studies of the effect of delamination damage on the natural frequencies of the blade are conducted using the tuned finite element model.

wind tunnel↗