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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 307 records · Page 17
All sourcesNASA NTRSDOE OSTI
NASA NTRS2006

Tensile and Creep Property Characterization of Potential Brayton Cycle Impeller and Duct Materials

This paper represents a status report documenting the work on creep of superalloys performed under Project Prometheus. Cast superalloys have potential applications in space as impellers within closed-loop Brayton cycle nuclear power generation systems. Likewise wrought superalloys are good candidates for ducts and heat exchangers transporting the inert working gas in a Brayton-based power plant. Two cast superalloys, Mar-M247LC and IN792, and a NASA GRC powder metallurgy superalloy, LSHR, are being screened to compare their respective capabilities for impeller applications. Several wrought superalloys including Hastelloy X, (Haynes International, Inc., Kokomo, IN), Inconel 617, Inconel 740, Nimonic 263, and Incoloy MA956 (Special Metals Corporation, Huntington, WV) are also being screened to compare their capabilities for duct applications. These proposed applications would require sufficient strength and creep resistance for long term service at temperatures up to 1200 K, with service times to 100,000 h or more. Conventional tensile and creep tests were performed at temperatures up to 1200 K on specimens extracted from the materials. Initial microstructure evaluations were also undertaken.

Gabb, Timothy P.↗
NASA NTRS1994

(abstract) Follow-on Missions for the Pluto Spacecraft

The Pluto Fast Flyby mission development baseline consists of 2 identical spacecraft (120 - 165 kg) to be launched to Pluto/Charon in the late 1990s. These spacecraft are intended to fly by Pluto and Charon in order to perform various remote-sensing scientific investigations and have a mission development cost less than $400M (FY92$) through launch plus 30 days. The long-life (6 - 10 years) mission duration and lightweight design make the Pluto spacecraft a good candidate for a number of other flyby missions to objects in the outer Solar System, and some of these were investigated by JPL in cooperation with NASA Code SL's (Solar System Exploration) Outer Planets Science Working Group (OPSWG) in 1993. The JPL team looked at what it would mean to fly one of these missions (if a third spacecraft were available) in terms of flight time, spacecraft modifications, and science payload resources; the OPSWG recommended science investigation modifications for the different targets based on the available resources. The missions could, in many cases, utilize less capable launch vehicles, thereby reducing life-cycle cost of the mission. Examples of the sort of targets which were investigated and looked attractive in terms of flight time are: Uranus, Neptune, Uranus/Neptune dual-mission, Trojan asteroids (624 Hektor, 617 Patroclus, others), 5145 Pholus (the reddest object known in the solar system), and Kuiper Belt objects (i.e., 1992 QB1) . This paper will present the results of this investigation in terms of potential science return, performance, and the potential for life-cycle cost reductions through inheritance from Pluto Fast Flyby .

Pluto Charon flyby follow-on missions↗
NASA NTRS2007

Creep Property Characterization of Potential Brayton Cycle Impeller and Duct Materials

Cast superalloys have potential applications in space as impellers within closed-loop Brayton cycle nuclear power generation systems. Likewise wrought superalloys are good candidates for ducts and heat exchangers transporting the inert working gas in a Brayton-based power plant. Two cast superalloys, Mar-M247LC and IN792, and a NASA GRC powder metallurgy superalloy, LSHR, have been screened to compare their respective capabilities for impeller applications. Mar-M247LC has been selected for additional long term evaluations. Initial tests in helium indicate this inert environment may debit long term creep resistance of this alloy. Several wrought superalloys including Hastelloy(Registered TradeMark) X, Inconel(Registered TradeMark) 617, Inconel(Registered TradeMark) 740, Nimonic(Registered TradeMark) 263, Incoloy(Registered TradeMark) MA956, and Haynes 230 are also being screened to compare their capabilities for duct applications. Haynes 230 has been selected for additional long term evaluations. Initial tests in helium are just underway for this alloy. These proposed applications would require sufficient strength and creep resistance for long term service at temperatures up to 1200 K, with service times to 100,000 h or more. Therefore, long term microstructural stability is also being screened.

Gabb, Timothy P.↗
NASA NTRS2013

Comparing a Fischer-Tropsch Alternate Fuel to JP-8 and Their 50-50 Blend: Flow and Flame Visualization Results

Combustion performance of a Fischer-Tropsch (FT) jet fuel manufactured by Sasol was compared to JP-8 and a 50-50 blend of the two fuels, using the NASA/Woodward 9 point Lean Direct Injector (LDI) in its baseline configuration. The baseline LDI configuration uses 60deg axial air-swirlers, whose vanes generate clockwise swirl, in the streamwise sense. For all cases, the fuel-air equivalence ratio was 0.455, and the combustor inlet pressure and pressure drop were 10-bar and 4 percent. The three inlet temperatures used were 828, 728, and 617 K. The objectives of this experiment were to visually compare JP-8 flames with FT flames for gross features. Specifically, we sought to ascertain in a simple way visible luminosity, sooting, and primary flame length of the FT compared to a standard JP grade fuel. We used color video imaging and high-speed imaging to achieve these goals. The flame color provided a way to qualitatively compare soot formation. The length of the luminous signal measured using the high speed camera allowed an assessment of primary flame length. It was determined that the shortest flames resulted from the FT fuel.

Hicks, Yolanda R.↗
NASA NTRS2013

Stress-Dependent Voltage Offsets From Polymer Insulators Used in Rock Mechanics and Material Testing

Dielectric insulators are used in a variety of laboratory settings when performing experiments in rock mechanics, petrology, and electromagnetic studies of rocks in the fields of geophysics,material science, and civil engineering. These components may be used to electrically isolate geological samples from the experimental equipment, to perform a mechanical compliance function between brittle samples and the loading equipment, to match ultrasonic transducers, or perform other functions. In manyexperimental configurations the insulators bear the full brunt of force applied to the sample but do not need to withstand high voltages, therefore the insulators are often thin sheets of mechanically tough polymers. From an instrument perspective, transduction from various types of mechanical perturbation has beenqualitatively compared for a number of polymers [1, 2] and these error sources are readily apparent duringhigh-impedance measurements if not mitigated. However even when following best practices, a force dependent voltage signal still remains and its behavior is explored in this presentation. In this experimenttwo thin sheets (0.25 mm) of high-density polyethylene (HDPE) were set up in a stack, held alternatelybetween three aluminum bars; this stack was placed on the platen of a 60T capacity hydraulic testingmachine. The surface area, A, over which the force is applied to the PE sheets in this sandwich is roughly 40 square cm, each sheet forming a parallel-plate capacitor having roughly 320 pF [3], assuming therelative dielectric permittivity of PE is approximately 2.3. The outer two aluminum bars were connected to the LO input ofthe electrometer and the central aluminum bar was connected to the HI input of a Keithley model 617 electrometer. Once the stack is mechanically well-seated with no air gaps, the voltage offset is observed tobe a linear function of the baseline voltage for a given change in applied force. For a periodically appliedforce of 66.7 kN the voltage offsets were measured as a function of initial voltage, and these data were fitwith a linear function that was constrained to pass through the origin. The best fit solution had a correlation coefficient of R=0.85 and a slope of approximately -0.0228 volts/volt. The voltage offset when normalizedis demonstrated to be constant -2.28% for both positive and negative polarities over nearly 3 orders ofbaseline voltage magnitude. From this, the voltage-force coefficient is derived to be -0.34 ppm/N. Thiscorrelates well to a first-order parallel plate capacitor model that assumes constant area, and smalldeformation such that the polymer may be mechanically modeled by a spring that obeys Hookes law. Thissimple model predicts that the coefficient of proportionality is a function of Youngs modulus E= 0.8 GPaand surface area of the insulator, theoretically -1EA= -0.31 ppm/N. The outcome of this work is animproved insulator made from ultra-high molecular weight (UHMW) polyethylene and other approachestoward the minimization of and compensation for these experimental artifacts.

Electromagnetic Studies of Rocks↗
NASA NTRS2018

The Upcoming Mutual Event Season for the Patroclus-Menoetius Trojan Binary

We present new Hubble Space Telescope and ground-based Keck observations and new Keplerian orbit solutions for the mutual orbit of binary Jupiter Trojan asteroid (617) Patroclus and Menoetius, targets of NASA's Lucy mission. We predict event times for the upcoming mutual event season, which is anticipated to run from late 2017 through mid 2019.

Grundy, W. M.↗
NASA NTRS2018

Agricultural Burning and Air Quality over Northern India: A Synergistic Analysis Using NASA's A-Train Satellite Data and Ground Measurements

In the recent years, New Delhi, the capital city of India, has ranked among the most polluted cities in the world regarding its air quality related to the submicron Particulate Matter (PM(sub 2.5)). Using NASA's A-train satellite data (MODIS, OMI, and CALIOP), ground-level PM2.5 measured in New Delhi (2013-2016), and back-trajectory calculations, we show that the PM(sub 2.5). over New Delhi is strongly affected by the agricultural fires in the northwestern Indian states of Punjab and Haryana during the post-monsoon season (October and November). The mass concentration of PM2.5 escalates from ~50 μg m(exp -3) measured prior to the onset of residue burning in early October to as high as 300 μg m(exp -3) (24-hour averaged, 7- day running mean) during the peak burning period in early November. A linear regression analysis reveals that the variations in PM(sub 2.5) over New Delhi can be attributed to the concurrent changes in the satellite retrievals of fire counts and aerosols over the crop burning area. The back-trajectory analysis shows that most clusters (> 80%) of the northwesterly flow near the ground intercepted the crop burning region before arriving at the receptor location in New Delhi; this further corroborates the transport patterns inferred from the satellite data. A 15-year long satellite record (2002-2016) reveals an increasing trend in agricultural fires (~617 per year) and aerosol loading (0.031 and 0.04 per year in aerosol optical depth and UV aerosol index) in November. Increasing levels of crop residue burning and resulting particulate matter pollution at an alarming rate over northern India is a pressing concern demanding corrective measures to substantially reduce or completely diminish the crop burning through an effective residue management system.

Crop Residue Fires↗
NASA NTRS2021

Heterodyne Receiver for Origins

The Heterodyne Receiver for Origins (HERO) is the first detailed study of a heterodyne focal plane array receiver for space applications. HERO gives the Origins Space Telescope the capability to observe at very high spectral resolution (R ¼ 107) over an unprecedentedly large far-infrared (FIR) wavelengths range (111 to 617 μm) with high sensitivity, with simultaneous dual polarization and dual-frequency band operation. The design is based on prior successful heterodyne receivers, such as Heterodyne Instrument for the Far-Infrared /Herschel, but surpasses it by one to two orders of magnitude by exploiting the latest technological developments. Innovative components are used to keep the required satellite resources low and thus allowing for the first time a convincing design of a large format heterodyne array receiver for space. HERO on Origins is a unique tool to explore the FIR universe and extends the enormous potential of submillimeter astronomical spectroscopy into new areas of astronomical research.

Martina C Wiedner↗
NASA NTRS2022

Leveraging Pre-storm Soil Moisture Estimates for Enhanced Land Surface Model Calibration in Ungauged Hydrologic Basins

Despite long-standing efforts, hydrologists still lack robust tools for calibrating land surface model (LSM) streamflow estimates within ungauged basins. Using surface soil moisture estimates from the Soil Moisture Active Passive Level 4 Soil Moisture (L4_SM) product, precipitation observations, and streamflow gauge measurements for 617 medium-scale (200-10,000 km2) basins in the contiguous United States, we measure the temporal (Spearman) rank correlation between antecedent (i.e., pre-storm) surface soil moisture (ASM) and the storm-scale runoff coefficient (RC; the fraction of storm-scale precipitation accumulation converted into streamflow). In humid and semi-humid basins, this rank correlation is shown to be sufficiently strong to allow for the substitution of storm-scale RC observations (available only in basins that are both lightly regulated and gauged) with high-quality ASM values (available quasi-globally from L4_SM) in streamflow calibration procedures. Using this principle, we define a new, basin-wise LSM streamflow calibration approach based on L4_SM alone and successfully apply it to identify LSM configurations that produce a high rank correlation with observed RC. However, since the approach cannot detect RC bias, it is less successful in identifying LSM configurations with low mean-absolute error. Plain Text Summary Accurately forecasting the fraction of rainfall that runs off into streams, as opposed to infiltrates into the soil, is critical for flash-flood prediction, water-resource monitoring, and tracking the transport of nutrients from agricultural fields into local waterways. Such forecasting is typically performed by hydrologic models that attempt to represent the physical processes responsible for surface runoff generation. However, to provide accurate streamflow forecasts, these models typically need to be calibrated against actual streamflow observations. This is problematic given the relatively poor, and declining, global availability of stream gauges. This paper presents a novel model calibration strategy that uses soil moisture from remote sensing and numerical modeling in place of streamflow observations during calibration. This transition has significant practical advantages because, unlike streamflow observations, the soil moisture data are continuously available across space. Our results demonstrate that this new approach can significantly improve hydrologic models within humid and semi-humid basins lacking sufficient ground-based instrumentation for traditional streamflow calibration.

hydrologic models↗
DOE OSTI2012

Diffusion Welding of Compact Heat Exchangers for Nuclear Applications

The next-­-generation nuclear plant (NGNP) is designed to be a flexible source of energy, producing various mixes of electrical energy and process heat (for example, for hydrogen generation) on demand. Compact heat exchangers provide an attractive way to move energy from the helium primary reactor coolant to process heat uses. For process heat efficiency, reactor outlet temperatures of 750-­-900°C are desirable. There are minor but deleterious components in the primary coolant; the number of alloys that can handle this environment is small. The present work concentrates on Alloys 800H and 617.

42 ENGINEERING↗
DOE OSTI2014

Application of Direct Current Potential Drop for the J-integral vs. Crack Growth Resistance Curve Characterization

The direct current potential drop (DCPD) technique has been applied to derive the J-integral vs. crack growth resistance curve (J-R curve) for fracture toughness characterization of structural materials. The test matrix covered three materials including type 316LN stainless steels, Ni-based alloy 617, and one ferritic-martensitic steel, three specimen configurations including standard compact, single edge bending, and disk-shaped compact specimens, and temperatures ranging from 20 C to 650 C. When compared with baseline J-R curves derived from the ASTM normalization method, the original J-R curves from the DCPD technique yielded much smaller Jq values due to the influence of crack blunting, plastic deformation, etc. on potential drop. To counter these effects, a new procedure for adjusting DCPD J-R curves was proposed. After applying the new adjustment procedure, the average difference in Jq between the DCPD technique and the normalization method was only 5.2% and the difference in tearing modulus was 7.4%. The promising result demonstrates the applicability of the DCPD technique for the J-R curve characterization especially in extreme environments, such as elevated temperatures, where the conventional elastic unloading compliance method faces considerable challenges.

DCPD↗
DOE OSTI2013

Evaluation of Creep-Fatigue Damage Based on Simplified Model Test Approach

Current methods used in the ASME Code, Subsection NH for the evaluation of creep-fatigue damage are based on the separation of elevated temperature cyclic damage into two parts, creep damage and fatigue damage. This presents difficulties in both evaluation of test data and determination of cyclic damage in design. To avoid these difficulties, an alternative approach was identified, called the Simplified Model Test or SMT approach based on the use of creep-fatigue hold time test data from test specimens with elastic follow-up conservatively designed to bound the response of general structural components of interest. A key feature of the methodology is the use of the results of elastic analysis directly in design evaluation similar to current methods in the ASME Code, Subsection NB. Although originally developed for current material included in Subsection NH, recent interest in the application of Alloy 617 for components operating at very high temperatures has caused renewed interest in the SMT approach because it provides an alternative to the proposed restriction on the use of current Subsection NH simplified methods at very high temperatures. A comprehensive review and assessment of five representative simplified methods for creep-fatigue damage evaluation is presented in Asayama [1]. In this review the SMT methodology was identified as the best long term approach but the need for test data precluded its near term implementation. Asayama and Jetter [2] is a summary of the more comprehensive report by Asayama [1] with a summary of the SMT approach presented by Jetter [3].

Wang, Yanli↗
DOE OSTI2021

Design and Optimization of a Gas-Cooled, Airfoil Fin Microchannel Heat Exchanger

High-performance microchannel heat exchangers are needed to supply heat for power conversion for nuclear microreactors. An airfoil fin microchannel design, constructed of Alloy 617 with helium as the working fluid, was analyzed and optimized using a design of experiments with artificial intelligence and machine learning techniques. The use of airfoil fins offers the potential to reduce pressure drop across the heat exchanger, as compared to other types of channel configurations. A framework for topology optimization of airfoil fin PCHEs has been developed that can be readily extended to different fin sizes and shapes, as well as different inlet and operating conditions, materials of construction, and working fluids. An optimization procedure was developed that employs computational fluid dynamics for a set of design points identified using Latin hypercube sampling. STAR-CCM+ was used to analyze a simplified two-channel configuration where five parameters were varied – inlet angle, fin scale, extent of staggering, transverse and longitudinal pitches. Two methods were compared for generating surrogate models – a 5D polynomial and a regression neural network. A response surface approximation was created from the surrogate models and input to a genetic algorithm. The genetic algorithm identified a set of optimal points on the Pareto front. The optimal geometry was found across six channel Reynolds numbers ranging from 1000 to 5000 to analyze how varying inlet conditions affects the optimal design. A set of optimal designs that maximizes heat transfer and minimizes pressure drop was identified, and a thermal stress analysis was performed on the optimal design. This work has developed a digital framework for the expedient topology design and evaluation of PCHE designs for gas-cooled microreactor applications. Correlations for the Nusselt number and Darcy friction factor were developed that can be useful for thermal hydraulic analyses using system codes. A thermal stress analysis was conducted and a brief discussion of the status of code cases of PCHEs for nuclear applications is given. Testing and thermomechanical modeling is needed to facilitate future code compliance of PCHEs for high pressure and high temperature applications.

42 ENGINEERING↗
DOE OSTI2021

High Temperature Alloys Session 1

Section III Division 5 overview Code materials VHTR materials 617 and 800H Qualification of additional materials Corrosion effects Operating plant experience Additive/advanced manufacturing Control rod sleeves Pressure Vessel Steels Allowed materials Elevated temperature limits and properties Supply chain Welding Radiation damage

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2022

U.S. High Temperature Materials Highlights

U.S. GIF VHTR work is continuing on graphite qualification, Alloy 617 regulatory issues beyond the Code space, Alloy 800H weldments, and ASME Codes and Standards R&D is still considering both pebble bed and prismatic and steam generator and heat exchanger U.S. DOE Advanced Reactor Demonstration Program (ARDP) Two U.S.-based teams were selected to demonstrate advanced nuclear reactors in the United States that can be operational by 2027 One of the teams is X-energy (Rockville, MD) which will demonstrate a modular gas-cooled reactor design (Xe-100) with four 80 MWe, TRISO fuel, pebble bed reactors A number of U.S.-based teams were selected to design and develop safe and affordable reactor technologies that can be licensed and deployed over the next 10 to 14 years (Risk Reduction) One of the teams is BWXT Advanced Technologies, LLC which will develop a commercially viable transportable microreactor with the design focused on using TRISO fuel particles and silicon carbide (SiC) matrix A number of U.S.-based teams were selected to assist the progression of advanced reactor designs in their earliest phases (Advanced Reactor Concepts-20) One of the teams is Massachusetts Institute of Technology which will mature the Modular Integrated Gas-Cooled High Temperature Reactor (MIGHTR) concept with a horizontal compact design from a pre-conceptual stage to a conceptual stage to support commercialization

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2023

ASME Section III, Division 5, High Temperature Reactors

Section III, Division 5 stands ready to support near-term deployment of advanced reactors. Progress on improving design rules, extending design lifetimes, adding more materials, and adding advanced component fabrication methods. Lessons-learned from Alloy 617 Code Case effort have streamlined the balloting workflow for Class A material code cases. After requester submitted material design parameters and supporting data package to ASME, Division 5 could turn around a material code case in about three Code Week cycles (less than a year). Data requirements for new materials are described in Division 5, “Nonmandatory Appendix HBB-Y, Guidelines For Design Data Needs For New Materials”.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2023

Forward Physics Facility

High-energy collisions at the High-Luminosity Large Hadron Collider will produce a large number of particles along the beam collision axis, outside of the acceptance of existing LHC experiments. The proposed Forward Physics Facility (FPF), to be located 617--682 meters from the ATLAS interaction point along the beam collision axis and shielded by concrete and rock, will host a suite of experiments to probe Standard Model processes and search for physics beyond the Standard Model. The FPF is supported by a rapidly growing user community of 400 physicists, and four pathfinder detectors that are currently operating at the LHC have already yielded promising results, including the first direct detection of collider neutrinos. Here we provide an Executive Summary, and then briefly summarize the status of the FPF, including its rich science case, the facility itself, the proposed FPF experiments and their technical readiness, the preliminary schedule and budget profile, and plans for international participation. Submitted to the DOE/NSF HEPAP Particle Physics Projects Prioritization Panel~(P5)

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2016

R and D activities on VHTR materials at KAERI - 18496

KAERI started VHTR materials R and D in 2006 as part of its role in supporting the development of key technology for the nuclear research and development program. Over the past ten years, research has been conducted on various materials including Alloy 617 for an IHX and hot gas duct, 9Cr-1Mo for an RPV, graphite for a reflector and the support structures in the core region, Cf/C and SiCf/SiC composites for a control rod, and Fe-Si, SiC, Hastelloy{sup R}, and other novel metals for an SI process reactor. Mechanical properties including creep and fatigue, environmental effects, and irradiation behaviors have also been heavily evaluated as part of the materials research. Most of the results have been contributed to the GEN-IV VHTR materials collaboration. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗