Investigation of thrustors for cryogenic reaction control systems Monthly progress report, 28 Jun. - 25 Jul. 1969
Thrustors for cryogenic reaction control systems
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Thrustors for cryogenic reaction control systems
This paper describes the design and performance of a 4-gc parametric amplifier which meets the stringent requirements of a satellite ground station receiver. It consists of two cascaded stages of similar design: the first of these is operated at liquid nitrogen temperature and the second at room temperature. One 23-gc pump source is used for both amplifier stages. The combination of the two amplifier stages provides 38-db over-all gain, 45°K over-all system input noise temperature, 60-mc bandwidth, 0.1-db short-term gain stability and 0.3-db long-term gain stability. A carefully designed cryogenic system maintains the amplifier refrigerated with only infrequent refilling of the dewar, i.e., once every 10 days.
The seminar focused on infrared systems, the space telescope, new design for space astronomy, future earth resources systems, and planetary systems. Papers were presented on infrared astronomy satellite, infrared telescope on Spacelab 2, design alternatives for the Shuttle Infrared Telescope Facility, Spacelab 2 infrared telescope cryogenic system, geometrical theory of diffraction and telescope stray-light analysis, Space Telescope scientific instruments, faint-object spectrograph for the Space Telescope, light scattering from multilayer optics, bidirectional reflectance distribution function measurements of stray light suppression coatings for the Space Telescope, optical fabrication of a 60-in. mirror, interferogram analysis for space optics, nuclear-pumped lasers for space application, geophysical fluid flow experiment, coherent rays for optical astronomy in space, optical system with fiber-optical elements, and Pioneer-Venus solar flux radiometer.
The Cryo System Experiment (CSE), a NASA In-Space Technology Experiments Proram (IN-STEP) Class D Flight Experiment, was developed by Hughes Aircraft Company (Hughes) to validate in zero-g space a 65 K cryogenic system for focal planes, optics, instruments, or other equipment (gramma-ray spectrometers and infrared and submillimeter imaging instruments) that require continuous cryogenic cooling.
A study was conducted to assess the feasibility of designing an Infrared Telescope of the 1 meter class which would operate effectively as a Shuttleborne, 14-day Spacelab payload and then be adapted with little modification to work as a 6 month Space station or free flyer payload. The optics configuration and requirements from a previous study were used without modification. In addition, an enhancement to 2 year mission lengths was studied. The cryogenic system selected was a hybrid design with an internal solid Hydrogen tank at 8 Kelvin and an internal superfluid tank at 2K. In addition to the cryogenic design, a detailed look at secondary mirror actuators for chopping, focus and decenter was conducted and analysis and cryo test reported.
The figure depicts selected aspects of an apparatus for testing thermal-insulation materials for cryogenic systems at temperatures and under vacuum or atmospheric conditions representative of those encountered in use. This apparatus, called "Cryostat-100," is based on the established cryogen-boil-off calorimeter method, according to which the amount of heat that passes through an insulation specimen to a cryogenic fluid in a container, and thus the effective thermal conductance of the specimen, is taken to be proportional to the amount of the cryogenic fluid that boils off from the container. The design of Cryostat-100 is based partly on, and incorporates improvements over, the design of a similar prior apparatus called "Cryostat-1" described in "Improved Methods of Testing Cryogenic Insulation Materials" (KSC-12107 & KSC- 12108), NASA Tech Briefs, Vol. 24, No. 12 (December 2000), page 46. The design of Cryostat-100 also incorporates the best features of two other similar prior apparatuses called "Cryostat-2" (also described in the cited prior article) and "Cryostat- 4." Notable among the improvements in Cryostat-100 is the addition of a lifting mechanism that enables safe, rapid, reliable insertion and removal of insulation specimens and facilitates maintenance operations that involve lifting. As in Cryostat-1, the cold mass is a vertical stainless-steel cylindrical vessel subdivided into a larger measurement vessel with smaller thermal-guard vessels at both ends. During operation, all three vessels are kept filled with liquid nitrogen near saturation at ambient pressure (temperature .77.4 K). The cold mass of Cryostat-100 has a length of 1 m and diameter of 168 mm. Each specimen has a corresponding nominal length and inner diameter and a nominal thickness of 25.4 mm. Specimens that are shorter and have thicknesses between 0 and 50 mm are also acceptable. Bulk-fill, foam, clam-shell, multilayer insulation, and layered materials can be tested over a very wide range of thermal transmission: apparent thermal conductivity from 0.01 to 60 mW/m-K and heat flux from 0.1 to 500 W/sq m. A test in Cryostat-100 can be conducted at any desired gas pressure between ambient atmospheric pressure at one extreme and a vacuum with residual pressure <10(exp -5) torr (<1.33 10(exp -3) Pa) at the other extreme. The residual gas (and purge gas) is typically nitrogen, but can be any suitable purge gas (e.g., helium, argon, or carbon dioxide). Usually, the temperature on the warm boundary of the insulation specimen is maintained near the ambient value (approximately 293 K), while the boiling of liquid nitrogen at atmospheric pressure in the cold mass maintains the temperature on the cold boundary of the specimen at approximately 77 K.
The Cryo System Experiment (CSE), a NASA In-Space Technology Experiments Program (IN- STEP) Flight Experiment, was developed by Hughes Aircraft Company under contract to the Jet Propulsion Laboratory (JPL) to validate in near zero-g space a 65 K cryogenic system for focal planes, optics, instruments, or other equipment (gamma-ray spectrometers, and infrared and submillimeter imaging instruments) that require continuous cryogenic cooling.
The Shuttle Infrared Telescope Facility (SIRTF) is a cryogenically cooled telescope in the one-meter aperture class designed for sensing in the infrared from 2-200 microns. This facility is designed to be flown many times on the Space Shuttle with varying instrument complements. All components of the SIRTF within the field of view of the optics are cryogenically cooled. The primary coolant is supercritical helium which is stored in an external tank and routed through the telescope - cooling the instruments first, then the optical components and finally the baffles. For detector cooling below 6K small reservoirs of superfluid helium (He II) are provided. The SIRTF cryogenic system is designed to automatically control the tank pressure and telescope flow rates during prelaunch operations and flight as well as meet the Space Shuttle environmental and safety requirements. Temperatures maintained in the telescope are a function of instrument operation, design, energy dissipation, and telescope pointing angle. By control of the cryogen flow rate any selected instrument temperature can be maintained within fixed limits, and the critical secondary mirror can be maintained below 10K throughout a 14-day mission. Instrument thermal design is a critical factor in the maintenance of proper temperature differences in the experiment package. Design of a cryogenic telescope for space use presents many problems which do not exist in earth based systems. The limited opportunity for servicing, the restricted coolant supply, and the remote instrumentation and control all provide new considerations for the instrument and system designers.
Development of SPS/DPS hydrogen shrouded cryogenic helium storage system
This paper reviews the evolution and emerging direction of superconducting electric machines that employ onboard cryocoolers integrated directly into the rotor, eliminating the need for cryogenic fluid coupling and, in some cases, rotary seals. Traditional low-temperature superconducting (LTS) machines relied on external cryogenic systems and liquid helium transfer couplers, which introduced excessive complexity, poor reliability, and significant parasitic energy losses. The advent of high-temperature superconductors (HTS) has enabled compact, closed-cycle cryocoolers that support self-contained, fluid-free refrigeration architectures suitable for rotating applications. This paper examines the key technological challenges associated with on-board cryocooler integration and reviews three representative efforts by KAIST, NASA, and Hinetics, each illustrating distinct strategies and milestones toward practical implementation. KAIST demonstrated early proof-of-concept for rotating machines with on-board cryocoolers, NASA developed a shaft-integrated Stirling-type pulse tube cryocooler for a 1.4 MW hybrid-electric motor, and Hinetics achieved full-scale validation of a self-contained HTS rotor incorporating a commercial Stirling cryocooler and spoke-suspension torque tube. Collectively, these achievements confirm the technical feasibility of on-board cryogenic refrigeration and highlight steady progress toward compact and efficient superconducting rotating systems across various applications. Embedding cryocoolers directly within the rotor enables practical, efficient, and commercially viable superconducting propulsion technologies.
The Cryogenic Boil-Off Reduction System was tested with LH2 and LOX in a vacuum chamber to simulate space vacuum and the temperatures of low Earth orbit. Testing was successful and results validated the scaling study model that predicts active cooling reduces upper stage cryogenic propulsion mass for loiter periods greater than 2 weeks.
The conclusions and recommendations of the workshop held to study technology development issues critical to the Large Deployable Reflector (LDR) are summarized. LDR is to be a dedicated, orbiting, astronomical observatory, operating at wavelengths from 30 to 1000 microns, a spectral region where the Earth's atmosphere is almost completely opaque. Because it will have a large, segmented, passively cooled aperture, LDR addresses a wide range of technology areas. These include lightweight, low cost, structural composite reflector panels, primary support structures, wavefront sensing and adaptive optics, thermal background management, and integrated vibration and pointing control systems. The science objectives for LDR present instrument development challenges for coherent and direct arrayed detectors which can operate effectively at far infrared and submillimeter wavelengths, and for sub-Kelvin cryogenic systems.
The Tropospheric Emission Spectrometer (TES) instrument pulse tube cryocoolers began operation 36 days after launch of the NASA Earth Observing System (EOS) Aura spacecraft on July 15, 2004. TES is designed with four infrared Mercury Cadmium Telluride focal plane arrays in two separate housings cooled by a pair of Northrup Grumman Aerospace Systems (NGAS) single-stage pulse tube cryocoolers. The instrument also makes use of a two-stage passive cooler to cool the optical bench. The instrument is a high-resolution infrared imaging Fourier transform spectrometer with 3.3-15.4 micron spectral coverage. After four weeks of outgassing, the instrument optical bench and focal planes were cooled to their operating temperatures to begin science operations. During the early months of the mission, ice contamination of the cryogenic surfaces including the focal planes led to increased cryocooler loads and the need for periodic decontamination cycles. After a highly successful 5 years of continuous in-space operations, TES was granted a 2 year extension. This paper reports on the TES cryogenic system performance including the two-stage passive cooler. After a brief overview of the cryogenic design, the paper presents detailed data on the highly successful space operation of the pulse tube cryocoolers and instrument thermal design over the past six years since the original turn-on in 2004. The data shows the cryogenic contamination decreased substantially to where decontamination cycles are now performed every six months. The cooler stroke required for constant-temperature operation has not increased indicating near-constant cooler efficiency and the instrument's thermal design has also provided a nearly constant heat rejection sink. At this time TES continues to operate in space providing important Earth science data.
Proposed sorption refrigeration system of increased power efficiency combines MnxNy sorption refrigeration stage with systems described in "Regenerative Sorption Refrigerator" (NPO-17630). Measured pressure-vs-composition isotherms for reversible chemisorption of N2 in MnxNy suggest feasibility to incorporate MnxNy chemisorption stage in Joule-Thomson cryogenic system. Discovery represents first known reversible nitrogen chemisorption compression system. Has potential in nitrogen-isotope separation, nitrogen purification, or contamination-free nitrogen compression.
This paper is an overview of a wide range of recent aerospace technologies under development at the NASA Glenn Research Center, in collaboration with other NASA centers, government agencies, industry and academia. The focused areas are space solar power, advanced power management and distribution systems, Stirling cycle conversion systems, fuel cells, advanced thin film photovoltaics and batteries, and combustion technologies. The aerospace-related objectives of the technologies are generation of space power, development of cost-effective and reliable, high performance power systems, cryogenic applications, energy storage, and reduction in gas-turbine emissions, with attendant clean jet engines. The terrestrial energy applications of the technologies include augmentation of bulk power in ground power distribution systems, and generation of residential, commercial and remote power, as well as promotion of pollution-free environment via reduction in combustion emissions.
A cryogenic system to be utilized with a mounted pointing system is designed. The analysis indicates that the resulting design is significantly heavier than previous design due to the increased diameter of the system, resulting in greater tank and vacuum enclosure weights. Additional weight is also required in the area where the payload is attached to the pointing system in order to provide additional stiffness to the payload. The vacuum shell required to enclose the instrument is shorter and therefore an attendant reduction in instrument package weight would be expected. The primary resonance of the cooler instrument package occurs at 21 Hz, a mode in which the flexibility of the vacuum shell allows motion of the cryogen tank and instrument, and which can be increased by additional stiffening in the region of the pointing system vacuum shell connection at the cost of additional weight. The second resonance at 59 Hz is due to vibration of the helium tank on the fiberglass support tubes. The parasitic heat load can be reduced to 0.28 W by the utilization of a sandwich support tube structure in place of the monocoque structure assumed in the design.
Electric power generation and cryogenic gas storage systems for Apollo applications program mission planning
The Cryogenic High Accuracy Refraction Measuring System (CHARMS) at NASA s Goddard Space Flight Center has been enhanced in a number of ways in the last year to allow the system to accurately collect refracted beam deviation readings automatically over a range of temperatures from 15 K to well beyond room temperature with high sampling density in both wavelength and temperature. The engineering details which make this possible are presented. The methods by which the most accurate angular measurements are made and the corresponding data reduction methods used to reduce thousands of observed angles to a handful of refractive index values are also discussed.