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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 289 records · Page 16

Cryogenic Extension of NASA Species Polynomials Using Hydrogen and Oxygen at Stoichiometry

NASA has been conducting research in Rotating Detonation Rocket Engines (RDREs) for several years. A recent test at the Marshall Spaceflight Center has successfully shown operation of a RDRE that ran for 251 seconds which had combustion chamber cryogenic inlet conditions [1]. However, an overall pressure gain was not observed in the performance of the engine. Such an indication could mean an optimal chamber design is yet to be discovered. Such a design could significantly reduce parasitic pressure loses and improve overall engine efficiency beyond that of conventional rockets. To investigate different chamber configurations, new CFD capability is needed to accurately capture cryogenic thermophysical and transport property data. Such an effort is currently part of NASA’s Early Career Initiative (ECI) program. This paper focuses on the thermophysical property mixture model approach that makes use of NASA’s polynomial fits of species and another cryogenic model chosen from NIST’s Refprop program. Presented in this paper are results of a 1D denotation CFD simulation of stoichiometric Hydrogen and Oxygen mixture at a cryogenic upstream condition.

Combustion↗

Shear coaxial injector instability mechanisms

Although stable operating regimes for cryogenic coaxial injectors have been empirically determined, there is no knowledge of the spray characteristics corresponding to stable operation, or the physical processes which produce the atomization patterns that result in stable or unstable operation. The current engineering method for determining the stable operating regime of a cryogenic coaxial injector is the 'hydrogen temperature ramping' method, however there is no definitive knowledge of whether the hydrogen temperature influences the chamber stability by decreasing the injected gas velocity, by affecting a recirculation region at the base of the LOX Post, or by changing the pressure drop across the injector, allowing chamber pressure oscillations to couple to the fuel feed system. Results for the injector response from a linearized lumped-element model are presented as a function of temperature and frequency. LDV measurements in the recess region at the base of the LOX post show reverse flow indicative of a recirculation region. Finally, Phase Doppler Particle Analyzer (PDPA) measurements of droplet size and velocity distributions are discussed for a coaxial injector element similar to the SSME preburner element operating with water and air at atmospheric pressure and liquid and gaseous nitrogen at 20 bars.

Kaltz, T.↗

Optical Cryogenic Tank Level Sensor

Cryogenic fluids play an important role in space transportation. Liquid oxygen and hydrogen are vital fuel components for liquid rocket engines. It is also difficult to accurately measure the liquid level in the cryogenic tanks containing the liquids. The current methods use thermocouple rakes, floats, or sonic meters to measure tank level. Thermocouples have problems examining the boundary between the boiling liquid and the gas inside the tanks. They are also slow to respond to temperature changes. Sonic meters need to be mounted inside the tank, but still above the liquid level. This causes problems for full tanks, or tanks that are being rotated to lie on their side.

Duffell, Amanda↗

On-Orbit Cryogenic Refueling: Potential Mission Benefits, Associated Orbital Mechanics, and Fuel Transfer Thermodynamic Modeling Efforts

The placement of cryogenic fuel/propellant depot stations in Earth orbit has the potential to transform the nature and operations for many types of spaceflight missions. Today, spaceflight missions are almost universally required to carry the entire amount of fuel required for the mission, for the entire duration of the mission, from the point of launch. This is the rough equivalent of making a drive from Ohio to California, requiring the traveler to bring along the total sum of gasoline required for the entire trip, without being able to ‘fill-up’ anywhere along the route. Obviously, this framework of travel greatly encumbers the breadth, scope, and efficiency of potential journeys. Cryogenic fuel/propellant depots have not been implemented because many technical, operational, and engineering challenges still exist. These must be overcome prior to the placement of usable on-orbit propellant depots. This thesis investigates three specific engineering challenges related to on-orbit propellant depots, and presents the current state, technological challenges, and ultimate benefits of on-orbit cryogenic refueling.

No vent fill↗

Cryogenic Spray Quenching of A Simulated Propellant Storage Tank Wall With Heat Transfer Enhancement By A Thin-Film Coating and Flow Pulsing in Microgravity

Human space exploration to the Moon, Mars, and possibly asteroids is NASA’s biggest challenge for the new millennium. One of the critical elements to this mission is the effective, sufficient, and reliable supply of cryogenic propellant fluids. Future lower-earth-orbiting (LEO) propellant fuel depots and human-carrying orbital transfer spacecraft flying to the moon and Mars will have to utilize the high thrust and high efficiency of liquid cryogenic chemical propulsion or nuclear thermal propulsion. Efficient in-space tank-to-tank propellant transfer (propellant fuel depot to orbital transfer spacecraft) of cryogenic propellants is an enabling technology for the planned Crewed Mars Surface Mission. The transfer of cryogenic propellants in space, however, has yet to be accomplished, solely due to the unavailability of cryogenic quenching heat transfer data during chilldown (quenching) and filling of the propellant receiver tank in reduced gravity and microgravity as liquid propellant cannot be stored in a required liquid state until the tank is quenched down to the liquid temperature. Therefore, highly energy efficient thermal-fluid management breakthrough concepts to conserve and minimize the cryogen consumption during propellant transfer have become the focus of research and engineering development, especially for the deep-space mission to Mars. In this paper, we introduce such concepts and demonstrate their feasibility for cryogenic storage tank chilldown in parabolic flights under a simulated space microgravity condition. In order to maximize the storage tank chilldown efficiency for the least amount of cryogen consumption, the technology adopted included cryogenic spray cooling, Teflon thin-film coating of the simulated tank surface, and spray flow pulsing. The completed flight experiments successfully demonstrated that spray cooling is the most efficient cooling method for the tank chilldown in microgravity. In microgravity, Teflon coating alone can improve the efficiency up to 72% and the efficiency can be improved up to 59% by flow pulsing alone. However, Teflon coating together with flow pulsing was found to substantially enhance the chilldown efficiency in microgravity for up to 113%.

spray↗

Materials data handbook, Inconel alloy 718

Materials data handbook on Inconel alloy 718 includes data on the properties of the alloy at cryogenic, ambient, and elevated temperatures and other pertinent engineering information required for the design and fabrication of components and equipment utilizing this alloy.

Sessler, J.↗

Materials data handbook, aluminum alloy 7075

Materials data handbook on aluminum alloy 7075 includes data on the properties of the alloy at cryogenic, ambient, and elevated temperatures, and other pertinent engineering information required for the design and fabrication of components and equipment utilizing this alloy.

Sessler, J.↗

Ice/frost detection using millimeter wave radiometry

A series of ice detection tests was performed on the shuttle external tank (ET) and on ET target samples using a 35/95 GHz instrumentation radiometer. Ice was formed using liquid nitrogen and water spray inside a test enclosure containing ET spray on foam insulation samples. During cryogenic fueling operations prior to the shuttle orbiter engine firing tests, ice was formed with freon and water over a one meter square section of the ET LOX tank. Data analysis was performed on the ice signatures, collected by the radiometer, using Georgia Tech computing facilities. Data analysis technique developed include: ice signature images of scanned ET target; pixel temperature contour plots; time correlation of target data with ice present versus no ice formation; and ice signature radiometric temperature statistical data, i.e., mean, variance, and standard deviation.

Gagliano, J. A.↗

Fluid mass and thermal loading effects on the modal characteristics of space shuttle main engine liquid oxygen inlet splitter vanes

An analysis and evaluation of experimental modal survey test data on the variations of modal characteristics induced by pressure and thermal loading events are presented. Extensive modal survey tests were carried out on a Space Shuttle Main Engine (SSME) test article using liquid nitrogen under cryogenic temperatures and high pressures. The results suggest that an increase of pressure under constant cryogenic temperature or a decrease of temperature under high pressure induces an upward shift of frequencies of various modes of the structures.

Panossian, H. V.↗

Paramagnetic propellant orientation

Deep space or low earth orbital propellant tanks require a fluid orientation system prior to engine firing or transfer. Some propellants such as cryogenic hydrogen, oxygen, and air are paramagnetic and respond to electromagnetic fields. A simple magnetic scheme is described for propellant orientation and a video tape presentation is provided that demonstrates some effects of magnetic fields on liquid air and oxygen in a low gravity simulator using the Leidenfrost phenomenon. When these Leidenfrost drops intersect the field lines, their flight paths are altered, some directly into the poles, some to the edges, and others move out of the field.

Hendricks, R. C.↗

Paramagnetic propellant orientation

Deep space or low earth orbital propellant tanks require a fluid orientation system prior to engine firing or transfer. Some propellants such as cryogenic hydrogen, oxygen, and air are paramagnetic and respond to electromagnetic fields. A simple magnetic scheme is described for propellant orientation and a video tape presentation is provided that demonstrates some effects of magnetic fields on liquid air and oxygen in a low gravity simulator using the Leidenfrost phenomenon. When these Leidenfrost drops intersect the field lines, their flight paths are altered, some directly into the poles, some to the edges, and others move out of the field.

Hendricks, R. C.↗

Large Eddy Simulation of Cryogenic Injection Processes at Supercritical Pressure

This paper highlights results from the first of a series of hierarchical simulations aimed at assessing the modeling requirements for application of the large eddy simulation technique to cryogenic injection and combustion processes in liquid rocket engines. The focus is on liquid-oxygen-hydrogen coaxial injectors at a condition where the liquid-oxygen is injected at a subcritical temperature into a supercritical environment. For this situation a diffusion dominated mode of combustion occurs in the presence of exceedingly large thermophysical property gradients. Though continuous, these gradients approach the behavior of a contact discontinuity. Significant real gas effects and transport anomalies coexist locally in colder regions of the flow, with ideal gas and transport characteristics occurring within the flame zone. The current focal point is on the interfacial region between the liquid-oxygen core and the coaxial hydrogen jet where the flame anchors itself.

Oefelein, Joseph C.↗

Ball Aerospace Actuator Cryogenic Testing

The ambient testing characterizing step size and repeatability for the Ball Aerospace Cryogenic Nano-Positioner actuators for the AMSD (Advanced Mirror System Demonstrator) program has been completed and are presented. Current cryogenic testing is underway. Earlier cryogenic test results for a pre-cursor engineering model are presented.

Kingsbury, Lana↗

Large Eddy Simulation of Cryogenic Injection Processes at Supercritical Pressure

This paper highlights results from the first of a series of hierarchical simulations aimed at assessing the modeling requirements for application of the large eddy simulation technique to cryogenic injection and combustion processes in liquid rocket engines. The focus is on liquid-oxygen-hydrogen coaxial injectors at a condition where the liquid-oxygen is injected at a subcritical temperature into a supercritical environment. For this situation a diffusion dominated mode of combustion occurs in the presence of exceedingly large thermophysical property gradients. Though continuous, these gradients approach the behavior of a contact discontinuity. Significant real gas effects and transport anomalies coexist locally in colder regions of the flow, with ideal gas and transport characteristics occurring within the flame zone. The current focal point is on the interfacial region between the liquid-oxygen core and the coaxial hydrogen jet where the flame anchors itself.

Oefelein, Joseph C.↗

Simulations of Transient Phenomena in Liquid Rocket Feed Systems

Valve systems in rocket propulsion systems and testing facilities are constantly subject to dynamic events resulting from the timing of valve motion leading to unsteady fluctuations in pressure and mass flow. Such events can also be accompanied by cavitation, resonance, system vibration leading to catastrophic failure. High-fidelity dynamic computational simulations of valve operation can yield important information of valve response to varying flow conditions. Prediction of transient behavior related to valve motion can serve as guidelines for valve scheduling, which is of crucial importance in engine operation and testing. Feed components operating in cryogenic regimes can also experience cavitation based instabilities leading to large scale shedding of vapor clouds and pressure oscillations. In this paper, we present simulations of the diverse unsteady phenomena related to valve and feed systems that include valve stall, valve timing studies as well as two different forms of cavitation instabilities in components utilized in the test loop.

Ahuja, V.↗

Design, Fabrication, and Test of a LOX/LCH4 RCS Igniter at NASA

A workhorse liquid oxygen-liquid methane (LOX/LCH4) rocket igniter was recently tested at NASA Glenn Research Center s (GRC) Research Combustion Laboratory (RCL). These tests were conducted in support of the Reaction Control Engine (RCE) development task of the Propulsion and Cryogenics Advanced Development (PCAD) project. The igniter was a GRC in-house design used to evaluate the ignition processes for LOX/LCH4. The test matrix was developed to examine the flammability of LOX/LCH4 over a range of oxidizer-to-fuel mixture ratios, both in the core fuel flow and total flow. In addition, testing also examined the durability of the hardware by accumulating ignition pulses. Over the course of testing, a total of 1402 individual ignition pulses were successfully demonstrated over the range of mixture ratios. Testing was halted after the failure of the ceramic in the igniter spark plug.

Schneider, Steven J.↗

Velocity Vector Field Visualization of Flow in Liquid Acquisition Device Channel

A capillary flow liquid acquisition device (LAD) for cryogenic propellants has been developed and tested in NASA Glenn Research Center to meet the requirements of transferring cryogenic liquid propellants from storage tanks to an engine in reduced gravity environments. The prototypical mesh screen channel LAD was fabricated with a mesh screen, covering a rectangular flow channel with a cylindrical outlet tube, and was tested with liquid oxygen (LOX). In order to better understand the performance in various gravity environments and orientations at different liquid submersion depths of the screen channel LAD, a series of computational fluid dynamics (CFD) simulations of LOX flow through the LAD screen channel was undertaken. The resulting velocity vector field visualization for the flow in the channel has been used to reveal the gravity effects on the flow in the screen channel.

McQuillen, John B.↗