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At least 289 records · Page 16

Processing and properties of hafnium-doped tin-modified lead zirconate titanate 95/5 ceramics

Niobium (Nb)-doped lead-tin-zirconate-titanate (PSZT) ceramics near the lead-zirconate-titanate 95/5 orthorhombic AFE-rhombohedral FE morphotropic phase boundary (PSZT 13.5/81/5.5 -1.6Nb) were prepared with up to 10 mol.% of hafnium (Hf) substituted for zirconium. The ceramics were prepared by a traditional solid-state synthesis route and sintered to near full density at 1150°C for 6 h in sealed alumina crucibles with self-same material as the lead vapor source. All compositions were ~98% dense with no detectable secondary phases by X-ray diffraction. The grain size was ~3 μm for all compositions, consisting of equiaxed grains with intergranular porosity. The compositions exhibited remnant polarization values of ~32 μC/cm 2 . Depolarization by the hydrostatic pressure-induced FE-AFE phase transition occurred at 310 MPa for all compositions, resulting in a total depolarization output of 32.4 μC/cm 2 for the PSZT ceramics. Evaluation of the R3c-R3m and R3m-Pm $\bar{3}$ m phase transition temperatures by impedance spectroscopy showed temperatures on heating ranging from 86 to 92°C and 186 to 182°C, respectively, for increasing nominal Hf content. Thermal hysteresis of the phase transitions was also observed in the ceramics, with the transition temperature on cooling being 1–4°C lower. The study demonstrated that the PSZT ceramics are relatively insensitive to variations in Hf content in the range of 0 to 10 mol.%.

36 MATERIALS SCIENCE↗

High-pressure, high-temperature magic angle spinning nuclear magnetic resonance devices and processes for making and using same

Re-usable ceramic magic angle spinning (MAS) NMR rotors constructed of high-mechanic strength ceramics are detailed that include a sample compartment that maintains high pressures up to at least about 200 atmospheres (atm) and high temperatures up to about least about 300.degree. C. during operation. The rotor designs minimize pressure losses stemming from penetration over an extended period of time. The present invention makes possible a variety of in-situ high pressure, high temperature MAS NMR experiments not previously achieved in the prior art.

42 ENGINEERING↗

Residual tensile stress in robust insulating rhombohedral Bi{sub 1−x}La{sub x}Fe{sub 1−y}Ti{sub y}O{sub 3} multiferroic ceramics and its ability to pin ferroelectric polarization switching

Robust insulating rhombohedral Bi{sub 1−x}La{sub x}Fe{sub 1−y}Ti{sub y}O{sub 3} multiferroic ceramics with 0.02 ≤ x ≤ 0.12 and 0.01 ≤ y ≤ 0.08 are prepared by a refined solid-state reaction electroceramic processing. Residual internal tensile stresses existed in the ceramics according to unit cell volume enlargement observed by X-ray diffraction and frequency redshifts of Raman modes related to Bi motion and oxygen octahedral rotation detected by Raman scattering measurements. Residual internal tensile stresses in the ceramics are believed to originate from structural phase transitions through an intermediate paraelectric rhombohedral phase with a negative thermal expansion coefficient in the transformation from paraelectric cubic to ferroelectric rhombohedral phases. All of the rhombohedral Bi{sub 1−x}La{sub x}Fe{sub 1−y}Ti{sub y}O{sub 3} ceramics exhibited a pinched polarization versus electric field hysteresis loop indicative of ferroelectric subswitching. We argue that the residual internal tensile stresses are responsible for such ferroelectric polarization subswitching behavior in the Bi{sub 1−x}La{sub x}Fe{sub 1−y}Ti{sub y}O{sub 3} ceramics.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Extrinsic mechanism for giant dielectric response in Ba{sub 0.70}Sr{sub 0.30}(Fe{sub 0.5}Nb{sub 0.5})O{sub 3} ceramic

To obtain the high dielectric constant, the effect of sintering process on the electrical properties of Ba{sub 0.70}Sr{sub 0.30}(Fe{sub 0.5}Nb{sub 0.5})O{sub 3} ceramics were investigated. X-ray diffraction pattern of the samples at room temperature shows a monoclinic structure. Microstructure analysis shows well-grown and dense microstructure in all the samples. We found giant dielectric constant (∼3.59 × 10{sup 5}) with low dielectric loss (∼0.49) at room temperature for 2 hr sintered sample at 1250 °C. The extrinsic phenomena like interfacial polarization due to space charge accumulation at grain boundaries are discussed.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Structural, topographical and electrical properties of cerium doped strontium barium niobate (Ce:SBN60) ceramics

Tungsten bronze type cerium doped strontium barium niobate (Ce:SBN - Sr{sub 0.6}B{sub 0.4}Nb{sub 2}O{sub 6}) ceramics were synthesized by solid state process. Cerium was used as dopant to improve its electrical properties. Influence of Ce{sup +} ions on the photoluminescence properties was investigated in detail. The grain size topographical behavior of SBN powders and their associated abnormal grain growth (AGG) were completely analyzed through SEM studies. Finally dielectric, measurement discusses about the broad phase transition observed due to cerium dopant The results were discussed in detail.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

VTO FY20Q4 quarterly report

Project Objective.This project has three objectives: (1) tuning microstructures of 3D-printed SSE separators,(2) determining material and processing compatibilities with cathode printing,and (3)3D printing of sintering-free SSE separators.Project Impact.All-solid-state lithium batteries are difficult to process due to the brittleness of ceramic materials, poor solid-solid contact, and electrolyte-electrode stability issues. As a result, the energy and power density and also cycling stability are far from satisfying. This project will address fabrication difficulties by using state-of-the-art 3D-printing techniques that can introduce 3D interfaces and architectures to enhance solid-solid contact and reduce charge transfer resistance. Success will benefit the DOE by establishing the best manufacturing methods for ASSBsto achieve VTO goals on the performance of beyond Li-ion batteries. Approach.The project employs 3D-printing techniques to manufacture SSEs and related components for ASSBs. The team starts with direct ink writing (DIW) to develop ink recipes with desired rheological properties and explore post-sintering approaches to achieve high densification. In parallel with DIW3D printing, the team also explores other 3D printing options, such as projection microstereolithography (PuSL). Both sintering and sintering-free approaches can gain benefit from 3D printing and therefore will be investigated.Out-Year Goals.The team will determine particle sizes and morphologies as well as post-processing conditions that deliver good ionic conductivity and charge transfer properties of LLZTO separators. They will examine co-sintering of LLZTO/cathode and determine the effects of material, particle size, surface coating, and sintering conditions.Collaborations.Microstructures, ionic conductivities, and mechanical properties will be provided to the LLNL simulation team, led by PI B. Wood, for establishing and validating phase-field modeling methods.

36 MATERIALS SCIENCE↗

The Thermal Response of a Packed Bed Thermal Energy Storage System upon Saturated Steam Injection Using Distributed Temperature Sensing

The effectiveness of a thermal energy storage (TES) system is typically characterized with the help of thermal stratification or temperature gradients along the direction of heat injection, which is typically the flow direction of heat transfer fluid. The steepness of temperature gradients are a direct indicator of the effectiveness or efficiency of the heat storage or dispatch process. The temperature gradient evolution along the packed bed of ceramic particles upon saturated steam injection is presented in this work. Distributed temperature sensing based on optical frequency domain reflectometry was deployed in a packed bed of ceramic particles to capture the thermal front evolution in the axial direction. The physical processes accompanying steam injection in packed beds are complex due to phase change, transitioning two-phase flow, and changes in condensate accumulation. Therefore, the variation of thermal response of the TES system for various steam injection flow rates was experimentally studied using a high-resolution distributed temperature sensing system in a chemically inert alumina particle-packed bed. Distinct zones of different heat transfer modes were observed during the steam injection experiments. A distinct conduction zone, evident from diffuse thermal fronts, was observed at low flow rates, and these thermal gradients became sharper as the flow rate increased. The diffuse thermal fronts in the heat storage media suggest a low exergy efficiency of the TES system, as energy losses started initiating before a significant fraction of the bed was saturated with steam.

25 ENERGY STORAGE↗

Lead-free Ba{sub 0.8}Ca{sub 0.2}(Zr{sub x}Ti{sub 1−x})O{sub 3} ceramics with large electrocaloric effect

The electrocaloric effect was investigated in lead-free Zr doped Ba{sub 0.8}Ca{sub 0.2}(Zr{sub x}Ti{sub 1−x})O{sub 3} (BCTZ) ceramics synthesized by a conventional sintering process. Room-temperature x-ray diffraction analysis showed that the tetragonal structure is obtained in BCTZ for x ≤ 0.08 and a pseudo cubic phase for x > 0.08. The dielectric spectroscopy and calorimetry revealed that the Curie temperature decreases as a consequence of Zr doping and that the BCTZ exhibits a first order ferroelectric phase transition. The electrocaloric effect was determined by the calculation of the electrocaloric change of temperature (ΔT) using the Maxwell relation based on the P–E hysteresis loops measured at different temperatures. A large electrocaloric responsivity ΔT/ΔE = 0.34 × 10{sup −6 }Km/V was found for x = 0.04, which significantly exceeds of values found so far in other lead-free electrocaloric materials.

36 MATERIALS SCIENCE↗

High-fidelity micromechanical modeling of the effects of defects on damage and creep behavior in single tow ceramic matrix composite

Despite the superior properties of ceramic matrix composites (CMCs), their fabrication process generates inevitable defects with high density that significantly influence material integrity and residual useful life. Recent efforts have focused on CMC property prediction and investigation of their different inelastic mechanisms, but very limited work exists on understanding the influence of defects on inelastic responses of CMCs. Here, we introduce a three-dimensional micromechanics computational framework that includes experimentally informed material microstructure and architectural variabilities to investigate CMC response in the presence of manufacturing-induced defects. A developed microstructure generation algorithm is used to generate the representative volume elements in the micromechanics models from complex material morphology information obtained from extensive characterization studies of C/SiNC and SiC/SiNC CMCs. A fracture mechanics-informed matrix damage model is reformulated, in which the model considers the growth of porosity and microcracks in the as-received material. A progressive fiber damage model as well as Orthotropic viscoplasticity creep formulation are also utilized for the study. This methodology is implemented within the micromechanics framework to investigate the complex temperature- and time-dependent load transfer and damage mechanisms of CMCs under operation loading conditions. The developed framework explores the influence of as-received defects on the damage and creep behavior in service conditions. It also provides new insights into the effect of size, shape, distribution, and location of these defects on material response. The framework is then calibrated with unidirectional CMC minicomposite results available in the literature.

36 MATERIALS SCIENCE↗

Structure and microwave dielectric characteristics of lithium-excess Ca{sub 0.6}Nd{sub 0.8/3}TiO{sub 3}/(Li{sub 0.5}Nd{sub 0.5})TiO{sub 3} ceramics

Graphical abstract: - Highlights: • Dense ceramics were fabricated by the conventional solid-state route. • Excess-Li addition lowers sintering temperature. • Excess-Li addition improves the relative density and microwave dielectric properties. - Abstract: Compositions based on (1−x)Ca{sub 0.6}Nd{sub 8/3}TiO{sub 3}−x(Li{sub 1/2}Nd{sub 1/2})TiO{sub 3} + yLi (CNLNTx + yLi, x = 0.30–0.60, y = 0–0.05), suitable for microwave applications have been developed by systematically adding excess lithium in order to tune the microwave dielectric properties and lower sintering temperature. Addition of 0.03 excess-Li simultaneously reduced the sintering temperature and improved the relative density of sintered CNLNTx ceramics. The excess Li addition can compensate the evaporation of Li during sintering process and decrease the secondary phase content. The CNLNTx (x = 0.45) ceramics with 0.03 Li excess sintered at 1190 °C have single phase orthorhombic perovskite structure, together with the optimum combination of microwave dielectric properties of ε{sub r} = 129, Q × f = 3600 GHz, τ{sub f} = 38 ppm/°C. Obviously, excess-Li addition can efficiently decrease the sintering temperature and improve the microwave dielectric properties. The high permittivity and relatively low sintering temperatures of lithium-excess Ca{sub 0.6}Nd{sub 0.8/3}TiO{sub 3}/(Li{sub 0.5}Nd{sub 0.5})TiO{sub 3} ceramics are ideal for the development of low cost ultra-small dielectric loaded antenna.

36 MATERIALS SCIENCE↗

Tailored thermal expansion alloys

Current approaches to tailoring the thermal expansion coefficient of materials or finding materials with negative thermal expansion rely on careful manipulation of either the material's composition and/or the complex fabrication of composites. By contrast, we report a new principle that enables the precise control of macroscopic thermal expansion response of bulk materials via crystallographic texture manipulation and by taking advantage of anisotropic Coefficients of Thermal Expansion (CTE) in a large class of martensitically transforming materials. Through simple thermo-mechanical processing, it is possible to tailor the thermal expansion response of a single material––without manipulating its composition––over a wide range of positive and negative values. We demonstrate this principle by gradually tuning the macroscopic CTE in a model NiTiPd alloy between a positive (+14.90 × 10 -6 K -1 ) and a negative (-3.06 × 10 -6 K -1 ) value, simply by incrementally increasing tensile plastic deformation in the martensite phase. This surprising response is linked to the large positive, +51.33 × 10 -6 K -1 , and negative, -34.51 × 10 -6 K -1 , CTE anisotropy, at the lattice level, along the different crystal directions in martensite. Similar CTE anisotropy is also shown experimentally in CoNiGa and TiNb alloys. In a model TiNb alloy, giant macroscopic CTEs of +181 × 10 -6 K -1 and -142 × 10 -6 K -1 are measured. A connection between the CTE anisotropy and the martensitic transformation in these and other materials systems such as NiTi, pure uranium, and PbTiO 3 is later made. It is shown that negative or positive thermal expansion crystallographic directions are connected to the crystallographic relationship between the austenite and martensite lattices, and can easily be predicted using the lattice parameters of austenite and martensite phases. Our current observations and analyses suggest that the tunability of the macroscopic CTE through thermo-mechanical processing is universal in materials––both ceramic and metals––that undergo martensitic transformations

36 MATERIALS SCIENCE↗

Channeling analysis in studying ion irradiation damage in materials containing various types of defects

We present that ion channeling is a powerful quantitative technique for studying ion-irradiation induced defect evolution in single crystalline materials. An iterative procedure to determine dechanneling yields has been developed for decades, serving as a major method for analyzing experimental channeling data. The applicability of such procedure is, however, generally limited to the crystalline damage with only point defects and local amorphous domains. For the other cases, such as irradiated metals, the assumption of direct-backscattering free has usually been made. In the present study, Ni, TiAl, MgO, and SrTiO 3 single crystals are selected as four model materials, representing metals, intermetallic alloys, and ceramic compounds with different defect evolution processes under irradiation, to investigate the fidelity of applying dechanneling analysis on various types of defects. The pure dechanneling assumption is shown oversimplified in Ni irradiated with low fluence self-ions and may result in error on the derived damage profile. Moreover, the iterative procedure of dechanneling analysis is shown valid for more general situations than the randomly distributed atoms, including those not exhibiting a peak in channeling spectra. The disappearance of damage peak in channeling spectra is attributed to the combined effects of small (but non-zero) scattering factor, long-range damage effects, and non-ignorable damage level in pristine crystals. Furthermore, the ratio of direct backscattering to dechanneling areas provides information on defect configurations in the materials containing a well-defined damage peak in channeling spectra. Finally, the contribution from dechanneling sources increases from SrTiO 3 , TiAl, to MgO, according to the derived scattering and dechanneling factors.

36 MATERIALS SCIENCE↗

Nanostructured Electrolytes for Stable Lithium Electrodeposition in Secondary Batteries

Secondary batteries based on lithium are the most significant energy storage technology for contemporary portable devices. The lithium ion battery (LIB) in widespread commercial use today is a compromise technology. It compromises high energy, high power, and design flexibility for long cell operating lifetimes and safety. Materials science, transport phenomena, and electrochemistry in the electrodes and electrolyte that constitute such batteries are areas of active study worldwide because significant improvements in storage capacity and cell lifetime are required to meet new demands, including the electrification of transportation and for powering emerging autonomous aircraft and robotics technologies. By replacing the carbonaceous host material used as the anode in an LIB with metallic lithium, rechargeable lithium metal batteries (LMBs) with higher storage capacity and compatibility with low-cost, high-energy, unlithiated cathodes such as sulfur, manganese dioxide, carbon dioxide, and oxygen become possible. Large-scale, commercial deployment of LMBs are today limited by safety concerns associated with unstable electrodeposition and lithium dendrite formation during cell recharge. LMBs are also limited by low cell operating lifetimes due to parasitic chemical reactions between the electrode and electrolyte. These concerns are greater in rechargeable batteries that utilize other, more earth abundant metals such as sodium and to some extent even aluminum. Inspired by early theoretical works, various strategies have been proposed for alleviating dendrite proliferation in LMBs. A commonly held view among these early studies is that a high modulus, solid-state electrolyte that facilitates fast ion transport, is nonflammable, and presents a strong-enough physical barrier to dendrite growth is a requirement for any commercial LMB. Unfortunately, poor room-temperature ionic conductivity, challenging processing, and the high cost of ceramic electrolytes that meet the modulus and stability requirements have to date proven to be insurmountable obstacles to progress. In this Account, we first review recent advances in continuum theory for dendrite growth and proliferation during metal electrodeposition. We show that the range of options for designing electrolytes and separators that stabilize electrodeposition is now substantially broader than one might imagine from previous literature accounts. In particular, separators designed at the nanoscale to constrain ion transport on length scales below a theory-defined cutoff, and structured electrolytes in which a fraction of anions are permanently immobilized to nanoparticles, to a polymer network or ceramic membrane are considered particularly promising for their ability to stabilize electrodeposition of lithium metal without compromising ionic conductivity or room temperature battery operation. Furthermore, we review recent progress in designing surface passivation films for metallic lithium that facilitate fast deposition of lithium at the electrolyte/electrode interface and at the same time protect the lithium from parasitic side reactions with liquid electrolytes. An enticing finding from both theory and experiment is that simple film-forming halide salt additives in a conventional liquid electrolyte can substantially extend the lifetime and safety of LMBs.

25 ENERGY STORAGE↗

Synthesis of 0.1% & 0.2% neodymium doped barium zirconium titanate (BaZr{sub 0.2}Ti{sub 0.8}O{sub 3}) and study of their dielectric behaviour

Efforts have been made to ease process of producing widely used multilayered ceramics of Barium Zirconium Titanium Oxides and study their dielectric behaviour and structural properties. For this purpose, adequate proportions of Barium Carbonate, Zirconium Oxide and Titanium Oxide were taken and hand milled for 2 hours. Neodymium composition of the order of 0.1% and 0.2% was used for doping to weight percentage of BaZr0.2Ti0.8O3. The samples were authenticated using raw data obtained from Bruker AXS D8 advance Copper KL alpha source XRD equipment. Further, the samples were studied for their phase transition, composition, single phase perovskite structure using XRD technique. The technique has also been applied to know formation of stable homogeneous solid solution from XRD parameters. The other physical parameters like the morphology, micro structural information, crystal arrangements and topography have also been observed through SEM. The SEM has revealed information related to grain size development and composition of sample with fine agglomerates. For complete study of the compounds the atomic and weight composition has also been examined by Electron Dispersive Spectroscopy patterns. The comparison has been made with other works on ceramics at various frequencies and has yielded very interesting results.

36 MATERIALS SCIENCE↗

A FeCrAl-Al2O3 Composite Produced via Laser Powder Bed Fusion of a Mixed Powder for Porous Catalyst Scaffolds

This study proposes a novel approach for synthesizing and etching bicontinuous FeCrAl-Al2O3 composites as a means for replacing FeCrAl foams as catalyst scaffolds in bio-driven alcohol reactors for jet-fuel production. Conventional FeCrAl foams suffer from poor availability and consequent high costs. New additive manufacturing techniques provide an opportunity to produce tailored foams in reasonable times and at acceptable costs. This research aimed to generate a porous FeCrAl structure by etching a bicontinuous FeCrAl-Al2O3 composite produced by laser powder bed fusion of amalgamated FeCrAl and Al2O3 powders. The composite powder for laser powder bed fusion is created by ball-milling FeCrAl and Al2O3 powders. This research focuses on achieving a bi-continuous FeCrAl-Al2O3 structure, essential for the selective removal of the ceramic phase. The influence of laser processing parameters on the microstructure was examined across a range of laser powers (60-120 W) and scan speeds (100-400 mm/s), showing that higher powers and speeds produce finer metal struts. A bi-continuous microstructure was consistently obtained, marking a key achievement. The Al2O3 removal process involved a two-step etching method using hydrochloric and phosphoric acids, tested across various etching times. The alumina phase was reduced from 36 vol% to 17 vol% (corresponding to an increase in porosity from 24 vol% to 43 vol%), showing the potential for use as a porous catalyst scaffold. This research demonstrates the potential for using additive manufacturing to produce porous FeCrAl structures capable of replacing hard-to-source FeCrAl foams.

Son, Kwangtae↗

Enhanced HLW glass formulations for the waste treatment and immobilization plant

Current estimates and glass formulation efforts are conservative vis-a-vis achievable waste loadings. These formulations have been specified to ensure that glasses are homogenous, contain essentially no crystalline phases, are processable in joule-heated, ceramic-lined melters and meet WTP Contract terms. The WTP's overall mission will require the immobilization of tank waste compositions that are dominated by mixtures of aluminum, chromium, bismuth, iron, phosphorous, zirconium, and sulfur compounds as waste-limiting components. Glass compositions for these waste mixtures have been developed based upon previous experience and current glass property models. DOE has a testing program to develop and characterize HLW glasses with higher waste loadings. This work has demonstrated the feasibility of increases in waste loading from 25 wt% to 33-50 wt% (based on oxide loading) in the glass depending on the waste stream. It is expected these higher waste loading glasses will reduce the HLW canister production requirement by 25% or more. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Electrically Conductive and Protective Coating for Planar SOFC Stacks

Ferritic stainless steels are preferred interconnect materials for intermediate temperature SOFCs because of their resistance to oxidation, high formability and low cost. However, their protective oxide layer produces Cr-containing volatile species at SOFC operating temperatures and conditions, which can cause cathode poisoning. Electrically conducting spinel coatings have been developed to prevent cathode poisoning and to maintain an electrically conductive pathway through SOFC stacks. However, this coating is not compatible with the formation of stable, hermetic seals between the interconnect frame component and the ceramic cell. Thus, a new aluminizing process has been developed by PNNL to enable durable sealing, prevent Cr evaporation, and maintain electrical insulation between stack repeat units. Hence, two different types of coating need to have stable operation of SOFC stacks. This paper will focus on the electrically conductive coating process. Moreover, an advanced coating process, compatible with a non-electrically conductive coating will be

Choi, Jung-Pyung↗