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At least 289 records · Page 16

Auxiliary propulsion thruster performance with ion machined accelerator grids

A substantial improvement in the performance of an 8-centimeter-diameter auxiliary propulsion thruster was achieved by reducing the diameter of the accelerator grid apertures. The accelerator grid hole geometry was defined by ion machining accelerator grids on an 8-centimeter thruster at thrust levels of 2.2, 4.4, and 6.7 millinewtons was (mN). A thruster with an ion machined accelerator grid was operated at a thrust of 4.4 mN for 1000 hours. The discharge propellant utilization was 92% at an eV/ion of 338. Thruster performance and accelerator grid hole geometry was documented as a function of thrust level. It was also determined that the small hole accelerator grid has a very low backstreaming voltage limit. In fact the thruster can be operated with the acclerator grid held at neutralizer tip potential.

Hudson, W. R.↗

Measurement of sputtered efflux from 5-, 8-, and 30-cm diameter mercury ion thrusters

A study was undertaken to investigate the sputtered efflux from 5-, 8-, and 30-cm diameter mercury ion thrusters. Quartz crystal microbalances and fused silica samples were used to analyze the sputtered flux. Spectral transmittance measurements and spectrographic analysis of the samples were made after they were exposed to different thruster effluence by operating the thrusters at various conditions and durations of time. These measurements were used to locate the source of the efflux and determine its accumulated effect at various locations near the thruster. Comparisons of in situ and ex situ transmittance measurements of samples exposed to thruster efflux are also presented.

Weigand, A. J.↗

Status of 30 cm mercury ion thruster development

Two engineering model 30-cm ion thrusters have been assembled, calibrated, and qualification tested. This paper discusses the thruster design, performance, and power system. Test results include documentation of thrust losses due to doubly charged mercury ions and beam divergence by both direct thrust measurements and beam probes. Diagnostic vibration tests have led to improved designs of the thruster backplate structure, feed system, and harness. Thruster durability is being demonstrated over a thrust range of 97 to 113 mN at a specific impulse of about 2900 seconds. As of August 15, 1974, the thruster has successfully operated for over 4000 hours.

Sovey, J. S.↗

Measurement of sputtered efflux from 5-, 8-, and 30-cm diameter mercury ion thrusters

A technique has been developed which uses spectral transmittance of samples exposed to thruster efflux to determine and characterize the effect of the efflux on spacecraft surfaces and optical devices. An investigation of facility backsputter revealed that efflux samples must be protected (e.g., by small shield boxes) from materials from tank walls and targets. The composition of the sputter efflux deposited on the samples was mostly molybdenum with trace amounts of tantalum, iron and/or mercury. The efflux from a 5-cm diameter thruster was deposited on samples located in the plane of the accelerator grid; the 8-cm diameter thruster efflux results showed that the location of ion beam sputtering and efflux deposition equilibrium occurred at 57 deg with respect to the thruster axis; and the 30-cm diameter thruster had an ion beam erosion-efflux deposition equilibrium at 45 deg.

Weigand, A. J.↗

SERT II thruster space restart - 1974

The results of testing the flight thrusters on the SERT II spacecraft during the 1974 test period are presented. The most notable result was the clearing of the high voltage short from thruster 2 and the successful stable operation of its ion beam. Test periods were limited to 70 minutes or less by earth eclipse of the spacecraft solar array and by ground station coverage limitations. Thruster 2 was restarted 26 times with an ion beam produced 21 times. The high voltage short remains in thruster 1, but the cathodes were restarted 12 times to demonstrate continued restart capability. The propellant feed systems, power processors, and spacecraft ancillary equipment were demonstrated to be functional after 4-1/2 years in space. In addition to the thruster tests, a neutralizer cathode was operated separately to demonstrate that the potential level of a spacecraft could be controlled by the neutralizer alone.

Kerslake, W. R.↗

Auxiliary propulsion thruster performance with ion machined accelerator grids

A substantial improvement in the performance of an 8-centimeter-diameter auxiliary propulsion thruster has been achieved by reducing the diameter of the accelerator grid apertures. The accelerator grid hole geometry has been defined by ion machining accelerator grids on an 8-centimeter thruster at thrust levels of 2.2, 4.4, and 6.7 millinewtons (mN). A thruster with an ion machined accelerator grid has been operated at a thrust of 4.4 mN for 1000 hours. The discharge propellant utilization was 92% at an eV/ion of 338. Thruster performance and accelerator grid hole geometry has been documented as a function of thrust level. It was also determined that the small hole accelerator grid has a very low backstreaming voltage limit. In fact the thruster can be operated with the accelerator grid held at neutralizer tip potential.

Hudson, W. R.↗

30 cm Engineering Model thruster design and qualification tests

Development of a 30-cm mercury electron bombardment Engineering Model ion thruster has successfully brought the thruster from the status of a laboratory experimental device to a point approaching flight readiness. This paper describes the development progress of the Engineering Model (EM) thruster in four areas: (1) design features and fabrication approaches, (2) performance verification and thruster to thruster variations, (3) structural integrity, and (4) interface definition. The design of major subassemblies, including the cathode-isolator-vaporizer (CIV), main isolator-vaporizer (MIV), neutralizer isolator-vaporizer (NIV), ion optical system, and discharge chamber/outer housing is discussed along with experimental results.

Schnelker, D. E.↗

Double ion production in mercury thrusters

The development of a model which predicts doubly charged ion density is discussed. The accuracy of the model is shown to be good for two different thruster sizes and a total of 11 different cases. The model indicates that in most cases more than 80% of the doubly charged ions are produced from singly charged ions. This result can be used to develop a much simpler model which, along with correlations of the average plasma properties, can be used to determine the doubly charged ion density in ion thrusters with acceptable accuracy. Two different techniques which can be used to reduce the doubly charged ion density while maintaining good thruster operation, are identified as a result of an examination of the simple model. First, the electron density can be reduced and the thruster size then increased to maintain the same propellant utilization. Second, at a fixed thruster size, the plasma density, temperature and energy can be reduced and then to maintain a constant propellant utilization the open area of the grids to neutral propellant loss can be reduced through the use of a small hole accelerator grid.

Peters, R. R.↗

Thruster endurance test

A test system was built and several short term tests were completed. The test system included, in addition to the 30-cm ion thruster, a console for powering the thruster and monitoring performance, a vacuum facility for simulating a space environment, and a storage and feed system for the thruster propellant. This system was used to perform three short term tests (one 100-hour and two 500-hour tests), an 1108-hour endurance test which was aborted by a vacuum facility failure, and finally the 10,000-hour endurance test. In addition to the two 400 series thrusters which were used in the short term and 1100-hour tests, four more 400 series thrusters were fabricated, checked out, and delivered to NASA. Three consoles similar to the one used in the test program were also fabricated and delivered.

Collett, C.↗

Cusped magnetic field mercury ion thruster

The importance of a uniform current density profile in the exhaust beam of an electrostatic ion thruster is discussed in terms of thrust level and accelerator system lifetime. A residence time approach is used to explain the nonuniform beam current density profile of the divergent magnetic field thruster. Mathematical expressions are derived which relate the thruster discharge power loss, propellant utilization, and double to single ion density ratio to the geometry and plasma properties of the discharge chamber. These relationships are applied to a cylindrical discharge chamber model of the thruster. Experimental results are presented for a wide range of the discharge chamber length. The thruster designed for this investigation was operated with a cusped magnetic field as well as a divergent field geometry, and the cusped field geometry is shown to be superior from the standpoint of beam profile uniformity, performance, and double ion population.

Beattie, J. R.↗

Status of SERT 2 thrusters and spacecraft 1976

The historical record of the SERT II ion thrusters and spacecraft performance for 6 1/2 years since the February 1970 launch is reviewed. The most recent ion thruster operation test shows no changes since 1974. Thruster 2 is fully operational with no performance degradation. Thruster 1 has a high voltage grid short, but continues to demonstrate cathode and discharge relight capability. Spacecraft orbit and dynamic analysis indicates a stable, sun-synchronous spacecraft orientation by 1979. An attitude adjustment maneuver was performed in August 1976 to achieve this orientation and provide sufficient continuous solar power for thruster operation in 1979.

Kerslake, W. R.↗

Comparison of thermal analytic model with experimental test results for 30-sentimeter-diameter engineering model mercury ion thruster

A thermal analytic model for a 30-cm engineering model mercury-ion thruster was developed and calibrated using the experimental test results of tests of a pre-engineering model 30-cm thruster. A series of tests, performed later, simulated a wide range of thermal environments on an operating 30-cm engineering model thruster, which was instrumented to measure the temperature distribution within it. The modified analytic model is described and analytic and experimental results compared for various operating conditions. Based on the comparisons, it is concluded that the analytic model can be used as a preliminary design tool to predict thruster steady-state temperature distributions for stage and mission studies and to define the thermal interface bewteen the thruster and other elements of a spacecraft.

Oglebay, J. C.↗

An endurance test of a 900 series 30-cm engineering model ion thruster

The 10,000 hour endurance test of the first engineering model 30-cm thruster (S/N 701) identified discharge chamber erosion as a life limiting problem. Modifications to minimize this problem have been implemented in the 900 series thrusters. This paper describes a test conducted to evaluate the success of these modifications. The post-test analysis results of thruster 701 are summarized and the erosion reducing modifications described. Test results for thruster 901 up to 4165 hours, when the test was interrupted by a shorted wire, are described. The conclusions of a post-test examination of thruster 901 are included. Also being evaluated was a thermal vacuum breadboard SCR series inverter power processor which is described.

Collett, C. R.↗

Charge-exchange plasma generated by an ion thruster

The charge exchange plasma generated by an ion thruster was investigated experimentally using both 5 cm and 15 cm thrusters. Results are shown for wide ranges of radial distance from the thruster and angle from the beam direction. Considerations of test environment, as well as distance from the thruster, indicate that a valid simulation of a thruster on a spacecraft was obtained. A calculation procedure and a sample calculation of charge exchange plasma density and saturation electron current density are included.

Kaufman, H. R.↗

Status of SERT II spacecraft and ion thrusters, 1978

The historical record of the SERT 2 spacecraft and ion thruster systems for 8 years since the February 1970 launch is reviewed. The original SERT 2 mission, one year duration, was planned with the spacecraft in a continuous sunlight orbit to provide continuous solar power. An extended mission, using intermittent power available from an earth shadowed orbit was performed during the past 5 years while waiting for the orbit to change again to continuous sunlight in early 1979. Continuous thruster testing is planned in 1979. Both spacecraft and ion thruster systems are near-fully functional when the solar array is illuminated. Thruster system 2 is fully operational. Thruster system 1 continues to demonstrate relight capability, but the high-voltage-grid short remains.

Kerslake, W. R.↗

Status of SERT II spacecraft and ion thrusters - 1978

The historical record of the SERT II spacecraft and ion thruster systems for 8 years since the February 1970 launch is reviewed. The original SERT II mission, one year duration, was planned with the spacecraft in a continuous sunlight orbit to provide continuous solar power. An extended mission, using intermittent power available from an earth shadowed orbit has been performed during the past 5 years while waiting for the orbit to change again to continuous sunlight in early 1979. Continuous thruster testing is planned in 1979. Both spacecraft and ion thruster systems are near-fully functional when the solar array is illuminated. Thruster system 2 is fully operational. Thruster system 1 continues to demonstrate relight capability, but the high-voltage-grid short remains.

Kerslake, W. R.↗

Modeling of thruster and solar array characteristics in the JPL low-thrust trajectory analysis

Recent advances in thruster and solar array technology have resulted in the possibility of performing many high energy space missions previously considered infeasible. This capability was demonstrated by an extensive study last year of a comet Halley rendezvous mission. In order to perform this extremely high energy mission, several advanced concepts in electric propulsion technology were investigated; notably the use of very high power, lightweight solar arrays which directly powered the beam supply of the electric propulsion thrusters, and the use of solar concentrators on the arrays together with conventional thrusters and power processors. These technology advances have directly impacted the modeling of the solar arrays and thrusters in the programs used in generating low-thrust trajectories. The intent of this paper is to discuss the modeling of the solar arrays and thrusters as employed in the trajectory programs presently being used in low-thrust mission studies at JPL.

Sauer, C. G., Jr.↗

Extended-performance thruster technology evaluation

Two 30-cm ion thruster technology areas are investigated in support of the extended-performance thruster operation required for the Halley's comet rendezvous mission. These areas include an evaluation of the thruster performance and lifetime characteristics at increased specific impulse and power levels, and the design and evaluation of a high-voltage propellant electrical isolator. Experimental results are presented indicating that all elements of the thruster design function well at the higher specific impulse and power levels. It is shown that the only thruster modifications required for extended-performance operation are a respacing of the ion optics assembly and a redesign of the propellant isolators. Experimental results obtained from three isolator designs are presented, and it is concluded that the design and development of a high-voltage isolator is possible using existing technology.

Beattie, J. R.↗