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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 289 records · Page 16
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Enabling the broader adoption of fusion simulation on complex geometry

This project addressed a key barrier to advanced fusion and nuclear simulation: the difficulty of performing high-fidelity Monte Carlo neutronics directly on complex, real-world CAD geometry. Traditional workflows require engineers to rebuild CAD models as simplified constructive solid geometry, a time-consuming and error-prone process that limits design iteration and broader adoption of simulation tools. The goal of this Phase I SBIR was to make CAD-based neutronics practical, accessible, and robust for industrial and research users. During the project, Coreform significantly enhanced the Direct Accelerated Geometry Monte Carlo (DAGMC) workflow and fully integrated it into Coreform Cubit as a first-class capability. Major achievements include optimized material assignment and surface meshing workflows, substantial performance improvements to geometry imprinting and preparation, native export of DAGMC models, and new visualization tools to support OpenMC source definition and lost-particle debugging. Coreform also expanded Cubit’s capabilities as a full OpenMC preprocessor, including the ability to convert OpenMC constructive solid geometry models back into CAD for visualization, multiphysics coupling, and debugging. In collaboration with Argonne National Laboratory, the project delivered comprehensive new DAGMC documentation and training materials, transforming DAGMC from a research-oriented tool into a production-ready workflow. Results were disseminated through tutorials, conference training, and multiple well-attended webinars demonstrating integrated CAD-based neutronics and multiphysics workflows. Overall, this project demonstrated that high-fidelity Monte Carlo simulations can be performed directly on complex CAD geometry, reducing setup time, improving usability, and enabling faster, more informed design decisions for fusion and nuclear energy systems.

42 ENGINEERING↗
DOE OSTI2026

USACA Spring Technical Meeting 2026

Overview slides of ceramic and material needs for nuclear technology along with a few other advanced manufacturing info slides on harsh material space.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2022

Diagnostics for Burning Plasmas

Here, recent progress in the design and manufacturing development of in-vessel diagnostic components by the U.S. ITER team is reported. Design and manufacturing choices are driven by engineering challenges stemming from ITER’s burning plasma mission, which entails levels of plasma neutron emission, pulse lengths, and size scales well beyond the existing database. Challenges include port access limitations, neutron irradiation and activation risks, nuclear heating of components, complex interfaces, remote handling compatibility, and constraints on component and processing materials. Responses to these challenges are presented using examples from the low field side reflectometer, toroidal interferometer polarimeter, and electron cyclotron emission diagnostics. Relevance of the experience from ITER diagnostics engineering to the design of future integrated fusion facilities based on burning plasmas is addressed.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
NASA NTRS2005

Microinstabilities in the Gasdynamic Mirror Propulsion System

The gasdynamic mirror has been proposed as a concept which could form the basis of a highly efficient fusion rocket engine. Gasdynamic mirrors differ from most other mirror type plasma confinement schemes in that they have much larger aspect ratios and operate at somewhat higher plasma densities. There are several types of instabilities which are known to plague mirror type confinement schemes. These instabilities fall into two general classes. One class of instability is the Magnetohydrodynamic or MHD instability which induces gross distortions in the plasma geometry. The other class of instability is the "loss cone" microinstability which leads to general plasma turbulence. The "loss cone" microinstability is caused by velocity space asymmetries resulting from the loss of plasma having constituent particle velocities within the angle of the magnetic mirror "loss cone." These instabilities generally manifest themselves in high temperature, moderately dense plasmas. The present study indicates that a GDM configured as a rocket engine might operate in a plasma regime where microinstabilities could potentially be significant.

Emrich, William↗
NASA NTRS2005

Microinstabilities in the Gasdynamic Mirror Propulsion System

The gasdynamic mirror has been proposed as a concept which could form the basis of a highly efficient fusion rocket engine. Gasdynamic mirrors differ from most other mirror type plasma confinement schemes in that they have much larger aspect ratios and operate at somewhat higher plasma densities. There are several types of instabilities which are known to plague mirror type confinement schemes. These instabilities fall into two general classes. One class of instability is the Magnetohdrodynamic or MHD instability which induces gross distortions in the plasma geometry. The other class of instability is the "loss cone" microinstability which leads to general plasma turbulence. The "loss cone" microinstability is caused by velocity space asymmetries resulting from the loss of plasma having constituent particle velocities within the angle of the magnetic mirror "loss cone." These instabilities generally manifest themselves in high temperature, moderately dense plasmas. The present study indicates that a GDM configured as a rocket engine might operate in a plasma regine where microinstabilities could potentially be significant.

Emrich, William↗
NASA NTRSDate not supplied

Plume Impingement Studies in Space Environments for NASA Deep Space Logistics

NASA’s Artemis program is preparing to return Americans to the moon, in preparation for future deep space missions to Mars and beyond. The Lunar Gateway – a space station to be placed in orbit around the moon – serves as a critical component of the Artemis program, and will be the launchpad for future astronauts to visit the lunar surface and for humanity to learn how to live in a deep space environment. Much like the ISS, during operations and visiting vehicles approaches, the Lunar Gateway structures will be impinged upon from various plume sources: reaction control system rocket engine plumes, wastewater venting plumes, and plasma plumes from electric thrusters for station keeping. This presentation will describe the engineering challenges associated with each of these plume impingement scenarios and will detail the physical models and simulation approaches to predict the thermomechanical loading, contamination accretion, and erosion of station components due to plume impingement in space environments.

computational fluid dynamics↗
NASA NTRSDate not supplied

Plume Impingement Studies in Space Environments for NASA Deep Space Logistics

NASA’s Artemis program is preparing to return Americans to the moon, in preparation for future deep space missions to Mars and beyond. The Lunar Gateway – a space station to be placed in orbit around the moon – serves as a critical component of the Artemis program, and will be the launchpad for future astronauts to visit the lunar surface and for humanity to learn how to live in a deep space environment. Much like the ISS, during operations and visiting vehicles approaches, the Lunar Gateway structures will be impinged upon from various plume sources: reaction control system rocket engine plumes, wastewater venting plumes, and plasma plumes from electric thrusters for station keeping. This presentation will describe the engineering challenges associated with each of these plume impingement scenarios and will detail the physical models and simulation approaches to predict the thermomechanical loading, contamination accretion, and erosion of station components due to plume impingement in space environments.

Plume Impingement↗
NASA NTRS1971

Experimental investigations of a uranium plasma pertinent to a self-sustaining plasma source

The research is pertinent to the realization of a self-sustained fissioning plasma for applications such as nuclear propulsion, closed cycle MHD power generation using a plasma core reactor, and heat engines such as the nuclear piston engine, as well as the direct conversion of fission energy into optical radiation (nuclear pumped lasers). Diagnostic measurement methods and experimental devices simulating plasma core reactor conditions are discussed. Studies on the following topics are considered: (1) ballistic piston compressor (U-235); (2) high pressure uranium plasma (natural uranium); (3) sliding spark discharge (natural uranium); (4) fission fragment interaction (He-3 and U-235); and (5) nuclear pumped lasers (He-3 and U-235).

Schneider, R. T.↗
NASA NTRS2001

Robust Low Cost Liquid Rocket Combustion Chamber by Advanced Vacuum Plasma Process

Next-generation, regeneratively cooled rocket engines will require materials that can withstand high temperatures while retaining high thermal conductivity. Fabrication techniques must be cost efficient so that engine components can be manufactured within the constraints of shrinking budgets. Three technologies have been combined to produce an advanced liquid rocket engine combustion chamber at NASA-Marshall Space Flight Center (MSFC) using relatively low-cost, vacuum-plasma-spray (VPS) techniques. Copper alloy NARloy-Z was replaced with a new high performance Cu-8Cr-4Nb alloy developed by NASA-Glenn Research Center (GRC), which possesses excellent high-temperature strength, creep resistance, and low cycle fatigue behavior combined with exceptional thermal stability. Functional gradient technology, developed building composite cartridges for space furnaces was incorporated to add oxidation resistant and thermal barrier coatings as an integral part of the hot wall of the liner during the VPS process. NiCrAlY, utilized to produce durable protective coating for the space shuttle high pressure fuel turbopump (BPFTP) turbine blades, was used as the functional gradient material coating (FGM). The FGM not only serves as a protection from oxidation or blanching, the main cause of engine failure, but also serves as a thermal barrier because of its lower thermal conductivity, reducing the temperature of the combustion liner 200 F, from 1000 F to 800 F producing longer life. The objective of this program was to develop and demonstrate the technology to fabricate high-performance, robust, inexpensive combustion chambers for advanced propulsion systems (such as Lockheed-Martin's VentureStar and NASA's Reusable Launch Vehicle, RLV) using the low-cost VPS process. VPS formed combustion chamber test articles have been formed with the FGM hot wall built in and hot fire tested, demonstrating for the first time a coating that will remain intact through the hot firing test, and with no apparent wear. Material physical properties and the hot firing tests are reviewed.

Holmes, Richard↗
DOE OSTI2020

Unconventional Catalytic Approaches to Ammonia Synthesis

Ammonia is a critically important industrial chemical and is largely responsible for sustaining the growing global population. To provide ammonia to underdeveloped regions and/or regions far from industrial production hubs, modular systems have been targeted and often involve unconventional production methodologies. These novel approaches for ammonia production can tap renewable resources at smaller scales located at the point of use, while decreasing the CO 2 footprint. Plasma-assisted catalysis and electrochemical ammonia synthesis have promise owing to their atmospheric pressure and low-temperature operation conditions and the ability to construct units at scales desired for modularization. Fundamental and applied studies are underway to assess these processes, although many unknowns remain. In this review, we discuss recent developments and opportunities for unconventional ammonia synthesis with a focus on plasma-stimulated systems.

42 ENGINEERING↗