Nuclear power plant. Lunar exploration systems for apollo. Volume 1: Summary and conclusions
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While the operating voltages for some instrument and control (I&C) cables can be greater than 4 kV to operate pumps, controls, and provide auxiliary power, the operating voltage for most I&C cables is near 600 V. Although the electrical stress is not nearly as high in the insulation of these cables, an ac withstand two and one-half times greater than the operating voltage after a simulated design basis exposure (DBE) has been used in environmental qualification (EQ) to determine the ability of an insulation to meet a 40-year lifetime at an operating voltage. While multiple cable lengths greater than 10 feet are needed to replicate this EQ, systematic measurement of the electrical insulation strength in harvested cable insulations can be beneficial to better understand the remaining useful life of the insulation. This understanding can only be realized through systematic comparison to some level of DBE, and electrical insulation strength measurement can provide a baseline for comparison with other mechanical, chemical, and electrical characterizations that have been utilized. Accelerated aging of two types of ethylene propylene rubber (EPR) insulations from harvested cables was carried out, and the electrical breakdown strength and indenter modulus for both insulations were determined. Results showed that degradation of electrical breakdown strength occurred in only one type of BIW insulation and that this degradation did track with that measured by indenter modulus. The methodology for using Weibull statistics for electrical breakdown strength relative to time to failure is discussed.
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High energy irradiation by neutrons or ions of metastable austenitic 300-series steels appears to initiate formation of bcc-phases with different morphology and elemental composition compared to that of retained ferrite. Extensive formation of specific Fe-rich ferrite was observed on the grain boundaries of annealed Russian steel 12Cr18Ni10Ti, an analog of AISI 321, after irradiation in the center-core region of sodium-cooled BN-350 fast reactor (SFR) doses up to 57 dpa at ~1×10-6dpa/sec. The ferrite fraction determined from scanning electron microscopy (SEM) closely matched the magnetic fraction determined using a ferritscope confirmed by X-ray diffraction analysis and selected area diffraction patterns. Chemical composition of the secondary phases was determined by energy dispersive X-ray analysis using transmission electron microscope, showing Fe-rich ferrite domains. Fe-ion irradiation (2.3 MeV) was used to study the accumulation of ferrite and martensite phases at higher dpa rates. The very high etchability of these ferrite particles in alcohol-based solutions may signal a very high etching in hot water, leading to accelerated intergranular cracking, especially upon long-term exposure during extended plant lifetimes.
Solid phase joining technique friction stir welding (FSW) has been shown to mitigate helium-related issues in fusion welding of irradiated steels. Here, we present detailed characterization results of the first friction stir weld of an irradiated 304L stainless steel (SS) coupon contained 5.2 atomic parts per million (appm) helium. Scanning electron microscopy (SEM) was used to characterize a cross section specimen removed from the friction stir weld. No macro helium induced crack was observed at the analyzed cross-section, and only 1 – 1.5 µm size pores were found in the stir zone (SZ) and the thermal-mechanical affected zone (TMAZ). Moreover, some minor helium aggregations (Maximum ~20 µm in length) appeared along grain boundaries inside the TMAZ. Thereafter, miniature tensile specimens were extracted from the SZ, TMAZ and heat affected zone (HAZ), and base metal (BM) and tested. All welded specimens showed high total elongations (> 60%) and strengths (> 75% BM strengths). Overall, the weld made by FSW showed much better results comparing with traditional fusion welding on irradiated SS.
The presentation was delivered at the 2022 American Institute of Chemical Engineers (AIChE) annual meeting.
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