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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 289 records · Page 16
All sourcesNASA NTRSDOE OSTI
NASA NTRS2003

Oil-Free Turbomachinery Research Enhanced by Thrust Bearing Test Capability

NASA Glenn Research Center s Oil-Free Turbomachinery research team is developing aircraft turbine engines that will not require an oil lubrication system. Oil systems are required today to lubricate rolling-element bearings used by the turbine and fan shafts. For the Oil-Free Turbomachinery concept, researchers combined the most advanced foil (air) bearings from industry with NASA-developed high-temperature solid lubricant technology. In 1999, the world s first Oil-Free turbocharger was demonstrated using these technologies. Now we are working with industry to demonstrate Oil-Free turbomachinery technology in a small business jet engine, the EJ-22 produced by Williams International and developed during Glenn s recently concluded General Aviation Propulsion (GAP) program. Eliminating the oil system in this engine will make it simpler, lighter (approximately 15 percent), more reliable, and less costly to purchase and maintain. Propulsion gas turbines will place high demands on foil air bearings, especially the thrust bearings. Up until now, the Oil-Free Turbomachinery research team only had the capability to test radial, journal bearings. This research has resulted in major improvements in the bearings performance, but journal bearings are cylindrical, and can only support radial shaft loads. To counteract axial thrust loads, thrust foil bearings, which are disk shaped, are required. Since relatively little research has been conducted on thrust foil air bearings, their performance lags behind that of journal bearings.

Bauman, Steven W.↗
NASA NTRS1983

Gamma prime shape changes during creep of a nickel-base superalloy

Changes in the shape of the gamma-prime phase in the single-crystal nickel base alloy NASAIR 100 during tensile and compressive creep have been investigated experimentally by Laue X-ray diffractometry. It is found that under tensile loading, gamma-prime changes from the initial cubic shape to plates perpendicular to the applied stress. This change occurs during primary creep at 1000 C, 148 MPa. Prolonged creep exposures result in a thickening of the gamma-prime plates that is similar to Ostwald ripening often observed in other superalloys during creep. Under compressive loading, two sets of gamma-prime plates parallel to the applied stress are formed.

Nathal, M. V.↗
NASA NTRS1995

An active homopolar magnetic bearing with high temperature superconductor (HTS) coils and ferromagnetic cores

A proof-of-feasibility demonstration showed that high temperature superconductor (HTS) coils can be used in a high-load, active magnetic bearing in liquid nitrogen. A homopolar radial bearing with commercially wound HTS (Bi 2223) bias and control coils produced over 200 lb (890 N) radial load capacity (measured non-rotating) and supported a shaft to 14000 rpm. The goal was to show that HTS coils can operate stably with ferromagnetic cores in a feedback controlled system at a current density similar to that in Cu in liquid nitrogen. Design compromises permitted use of circular coils with rectangular cross section. Conductor improvements will eventually permit coil shape optimization, higher current density and higher bearing load capacity. The bias coil, wound with non-twisted, multifilament HTS conductor, required negligible power to carry its direct current. The control coils were wound with monofilament HTS sheathed in Ag. These dissipated negligible power for direct current (i.e. for steady radial load components). When an alternating current (AC) was added, the AC component dissipated power which increased rapidly with frequency and quadratically with AC amplitude. In fact at frequencies above about 2 hz, the effective resistance of the control coil conductor actually exceeds that of the silver which is in electrical parallel with the oxide superconductor. This is at least qualitatively understandable in the context of a Bean-type model of flux and current penetration into a Type II superconductor. Fortunately the dynamic currents required for bearing stability are of small amplitude. These results show that while twisted multifilament conductor is not needed for stable levitation, twisted multifilaments will be required to reduce control power for sizable dynamic loads, such as those due to unbalance.

Brown, G. V.↗
NASA NTRS1986

The effects of biaxial loading on the fracture characteristics of several engineering materials

Using the George Washington University biaxial test system, a static fracture toughness study of two polymers (PMMA and PVC) and three aluminum alloys was performed for several variations in specimen geometry. Photoelastic experiments indicate that the applied load biaxiality has a very strong influence on the size and shape of the crack-tip stress field, and fracture toughness values for both polymers were seen to decrease with increasing load biaxiality. The load biaxiality was also found to have a strong influence on the crack growth direction in PMMA and a negligible influence on the PVC. The 7075-T6 aluminum toughness values increased with biaxiality, while intermediate peak toughness values were noted at a 0.5 biaxiality ratio for the more ductile 2024-T3 and 6061-T4 alloys. Fracture toughnesses at the highest biaxiality ratios were found to be equal to the uniaxial results.

Jones, D. L.↗
NASA NTRS1988

Structural shape optimization in multidisciplinary system synthesis

Structural shape optimization couples with other discipline optimization in the design of complex engineering systems. For instance, the wing structural weight and elastic deformations couple to aerodynamic loads and aircraft performance through drag. This coupling makes structural shape optimization a subtask in the overall vehicle synthesis. Decomposition methods for optimization and sensitivity analysis allow the specialized disciplinary methods to be used while the disciplines are temporarily decoupled, after which the interdisciplinary couplings are restored at the system level. Application of decomposition methods to structures-aerodynamics coupling in aircraft is outlined and illustrated with a numerical example of a transport aircraft. It is concluded that these methods may integrate structural and aerodynamic shape optimizations with the unified objective of the maximum aircraft performance.

Sobieszczanski-Sobieski, Jaroslaw↗
NASA NTRS1997

The Impact Response of Carbon/Epoxy Laminates (Center Director's Discretionary Fund, Project No. 94-13)

Low velocity dropweight impact tests were conducted on carbon/epoxy laminates under various boundary conditions. The composite plates were 8-ply (+45,0,-45,90)s laminates supported in a clamped-clamped/free-free configuration with varying amounts of in-plane load, N(sub x), applied. Specimens were impacted at energies of 3.4, 4.5, and 6 Joules (2.5, 3.3, and 4.4 ft-lb). The amount of damage induced into the specimen was evaluated using instrumented impact techniques, x-ray inspection, and cross-sectional photomicroscopy. Some static identation tests were performed to examine if the impact events utilized in this study were of a quasi-static nature and also to gain insight into the shape of the deflected surface at various impact load combinations. Load-displacement curves from these tests were compared to those of the impact tests, as was damage determined from x-ray inspection. The finite element technique was used to model the impact event and determine the stress field within the laminae. Results showed that for a given impact energy level, more damage was induced into the specimen as the external in-plane load, N(sub x), was increased. The majority of damage observed consisted of back face splitting of the matrix parallel to the fibers in that ply, associated with delaminations emanating from these splits. The analysis showed qualitatively the results of impact conditions on maximum load of impact, maximum transverse deflection, and first failure mode and location.

Nettles, A. T.↗
NASA NTRS1983

Elevated temperature behavior of superplastically formed/weld-brazed titanium compression panels having advanced shaped stiffeners

The 316 C (600 F) buckling behavior of superplastically formed/weld-brazed titanium compression panels having advanced shaped stiffeners was investigated. Fabrication of the advanced shaped stiffeners was made possible by the increased formability afforded by the superplasticity characteristics of the titanium alloy Ti-6Al-4V. Stiffeners having the configurations of a conventional hat, a beaded web, a modified beaded web, a ribbed web, and a stepped web were investigated. The data from the panel tests include load-shortening curves, local buckling strengths, and failure loads. The superplastic formed/weld-brazed panels with the ribbed web and stepped web stiffeners developed 25 and 27 percent higher buckling strengths at 316 C (600 F) than panels with conventionally shaped stiffeners. The buckling load reductions for panels tested at 316 C (600 F), compared with panels tested at room temperature, were in agreement with predictions based on titanium material property data. The advantage that higher buckling loads can be readily achieved by superplastically forming of advanced stiffener shapes was demonstrated. Application of these advanced stiffener shapes offers the potential to achieve substantial weight savings in aerospace vehicles.

Royster, D. M.↗
NASA NTRS1988

Internal structure and shape of Mimas

The observed triaxial ellipsoid shape of Mimas, in conjunction with a mean density of 1137 kg/cu cm, is presently used as the basis of hydrostatic equilibrium and nonhydrostatic models of internal structure whose outer layers are sufficiently strong to support part of the tidal load. Such plausible internal structures are consistent with the shape and density constraints as (1) a two-layer model in hydrostatic equilibrium, (2) a hydrostatic model with four layers of equal depth, and (3) a nonhydrostatic constant-density model with an elastic lithosphere; these models admit either homogeneous or heterogeneous accretion, as well as either a cold thermal history or melting and differentiation.

Ross, M. N.↗
NASA NTRS1992

Crack-mouth displacements for semielliptical surface cracks subjected to remote tension and bending loads

The exact analytical solution for an embedded elliptical crack in an infinite body subjected to arbitrary loading was used in conjunction with the finite element alternating method to obtain crack-mouth-opening displacements (CMOD) for surface cracks in finite plates subjected to remote tension. Identical surface-crack configurations were also analyzed with the finite element method using 20-noded element for plates subjected to both remote tension and bending. The CMODs from these two methods generally agreed within a few percent of each other. Comparisons made with experimental results obtained from surface cracks in welded aluminum alloy specimens subjected to tension also showed good agreement. Empirical equations were developed for CMOD for a wide range of surface-crack shapes and sizes subjected to tension and bending loads. These equations were obtained by modifying the Green-Sneddon exact solution for an elliptical crack in an infinite body to account for finite boundary effects. These equations should be useful in monitoring surface-crack growth in tests and in developing complete crack-face-displacement equations for use in three-dimensional weight-function methods.

Raju, Ivatury S.↗
NASA NTRSDate not supplied

SLS Integrated Modal Test Uncertainty Quantification using the Hybrid Parametric Variation Method

Uncertainty in structural loading during launch is a significant concern in the development of spacecraft and launch vehicles. Small variations in launch vehicle and payload mode shapes and their interaction can result in significant variation in system loads. In many cases involving large aerospace systems it is difficult, not economical, or impossible to perform a system modal test. However, it is still vital to obtain test results that can be compared with analytical predictions to validate models. Instead, the “Building Block Approach” is used in which system components are tested individually. Component models are correlated and updated to agree as best they can with test results. The Space Launch System consists of a number of components that are assembled into a launch vehicle. Finite element models of the components are developed, reduced to Hurty/Craig-Bampton models and assembled to represent different phases of flight. The only opportunity to obtain modal test data from an assembled Space Launch System will be during the Integrated Modal Test. There is always uncertainty in every model, which flows into uncertainty in predicted system results. Uncertainty Quantification is used to determine statistical bounds on prediction accuracy based on model uncertainty. For the Space Launch System, model uncertainty is at the Hurty/Craig-Bampton component level. Uncertainty in the Hurty/Craig-Bampton components is quantified using the hybrid parametric variation approach that combines parametric and nonparametric uncertainty. Uncertainty in model form is one of the biggest contributors to uncertainty in complex built-up structures. This type of uncertainty cannot be represented by variations infinite element model input parameters and thus cannot be included in a parametric approach. However, model-form uncertainty can be modeled using a nonparametric approach based on random matrix theory. The hybrid parametric variation method requires the selection of dispersion values for the Hurty/Craig-Bampton fixed-interface eigenvalues, and the Hurty/Craig-Bampton stiffness matrices. Component test/analysis frequency error is used to identify the fixed-interface eigenvalue dispersions, while test/analysis cross-orthogonality is used to identify stiffness dispersion values. The hybrid parametric variation uncertainty quantification approach is applied to the Space Launch System Integrated Modal Test configuration. Monte Carlo analysis is performed, and statistics are determined for modal correlation metrics, frequency response from Integrated Modal Test shakers to selected accelerometers, as well as other metrics for determining how well target modes are excited and identified. If the predicted uncertainty envelopes future Integrated Modal Test results, then there will be increased confidence in the utility of the component-based hybrid parametric variation uncertainty quantification approach.

Uncertainty Quantification↗
NASA NTRS1992

Computational structures technology at Grumman: Current practice/future needs

The current practice for the design analysis of new airframe structural systems is to construct a master finite element model of the vehicle in order to develop internal load distributions. The inputs to this model include the geometry which is taken directly from CADAM and CATIA structural layout and aerodynamic loads and mass distribution computer models. This master model is sufficiently detailed to define major load paths and for the computation of dynamic mode shapes and structural frequencies, but not detailed enough to define local stress gradients and notch stresses. This master model is then used to perform structural optimization studies that will provide minimum weights for major structural members. The post-processed output from the master model, load, stress, and strain analysis is then used by structural analysts to perform detailed stress analysis of local regions in order to design local structure with all its required details. This local analysis consists of hand stress analysis and life prediction analysis with the assistance of manuals, design charts, computer stress and structural life analysis and sometimes finite element or boundary element analysis. The resulting design is verified by fatigue tests.

Pifko, Allan B.↗
NASA NTRS1988

Shape sensitivity analysis of wing static aeroelastic characteristics

A method is presented to calculate analytically the sensitivity derivatives of wing static aeroelastic characteristics with respect to wing shape parameters. The wing aerodynamic response under fixed total load is predicted with Weissinger's L-method; its structural response is obtained with Giles' equivalent plate method. The characteristics of interest include the spanwise distribution of lift, trim angle of attack, rolling and pitching moments, wind induced drag, as well as the divergence dynamic pressure. The shape parameters considered are the wing area, aspect ratio, taper ratio, sweep angle, and tip twist angle. Results of sensitivity studies indicate that: (1) approximations based on analytical sensitivity derivatives can be used over wide ranges of variations of the shape parameters considered, and (2) the analytical calculation of sensitivity derivatives is significantly less expensive than the conventional finite-difference alternative.

Barthelemy, Jean-Francois M.↗
NASA NTRS1988

Shape sensitivity analysis of wing static aeroelastic characteristics

A method is presented to calculate analytically the sensitivity derivatives of wing static aeroelastic characteristics with respect to wing shape parameters. The wing aerodynamic response under fixed total load is predicted using Weissinger's L-method; its structural response is obtained with Giles' equivalent plate method. The characteristics of interest in this study include the spanwise distribution of lift, trim angle of attack, rolling and pitching moments, wing induced drag as well as the divergence dynamic pressure. The shape parameters considered are the wing area, aspect ratio, taper ratio, sweep angle and tip twist angle. Results of sensitivity studies indicate that (1) approximations based on analytical sensitivity derivatives can be used for wide ranges of variations of the shape parameters considered and (2) the analytical calculation of sensitivity derivatives is significantly less expensive than the conventional finite difference alternative.

Barthelemy, Jean-Francois M.↗
NASA NTRS1984

Large-Scale Advanced Prop-Fan (LAP) blade design

This report covers the design analysis of a very thin, highly swept, propeller blade to be used in the Large-Scale Advanced Prop-Fan (LAP) test program. The report includes: design requirements and goals, a description of the blade configuration which meets requirements, a description of the analytical methods utilized/developed to demonstrate compliance with the requirements, and the results of these analyses. The methods described include: finite element modeling, predicted aerodynamic loads and their application to the blade, steady state and vibratory response analyses, blade resonant frequencies and mode shapes, bird impact analysis, and predictions of stalled and unstalled flutter phenomena. Summarized results include deflections, retention loads, stress/strength comparisons, foreign object damage resistance, resonant frequencies and critical speed margins, resonant vibratory mode shapes, calculated boundaries of stalled and unstalled flutter, and aerodynamic and acoustic performance calculations.

Violette, John A.↗
NASA NTRS1993

Shell stability analysis in a computer aided engineering (CAE) environment

The development of 'DISDECO', the Delft Interactive Shell DEsign COde is described. The purpose of this project is to make the accumulated theoretical, numerical and practical knowledge of the last 25 years or so readily accessible to users interested in the analysis of buckling sensitive structures. With this open ended, hierarchical, interactive computer code the user can access from his workstation successively programs of increasing complexity. The computational modules currently operational in DISDECO provide the prospective user with facilities to calculate the critical buckling loads of stiffened anisotropic shells under combined loading, to investigate the effects the various types of boundary conditions will have on the critical load, and to get a complete picture of the degrading effects the different shapes of possible initial imperfections might cause, all in one interactive session. Once a design is finalized, its collapse load can be verified by running a large refined model remotely from behind the workstation with one of the current generation 2-dimensional codes, with advanced capabilities to handle both geometric and material nonlinearities.

Arbocz, J.↗
NASA NTRS1979

Characteristics of the wake of a lightly loaded compressor or fan rotor

An experimental investigation was carried out to evaluate the properties of the rotor fan or compressor wake in order to understand the structure of the wake. This included a study of profile shape, decay characteristics, effects of rotation, and effects of varying blade loading on the wake. Rotating tri-axial hot-wire probe measurements were reported which represent the first systematic data in the near wake region of the rotor wake using this technique. It is found that the radial, tangential, and axial components of mean velocities and turbulence intensities decay very rapidly near the rotor blade trailing edge, and that increased blade loading reduces the decay rates of axial and tangential mean velocity defects and radial velocities in the wake. In particular, the presence of an almost constant wake width region for increasing axial distance shows the effects of three-dimensionality on the rotor wake flow. Other conclusions are also given.

Reynolds, B. D.↗
NASA NTRS1975

Two lighter than air systems in opposing flight regimes: An unmanned short haul, heavy load transport balloon and a manned, light payload airship

Lighter Than Air vehicles are generally defined or categorized by the shape of the balloon, payload capacity and operational flight regime. Two balloon systems that are classed as being in opposite categories are described. One is a cable guided, helium filled, short haul, heavy load transport Lighter Than Air system with a natural shaped envelope. The other is a manned, aerodynamic shaped airship which utilizes hot air as the buoyancy medium and is in the light payload class. While the airship is in the design/fabrication phase with flight tests scheduled for the latter part of 1974, the transport balloon system has been operational for some eight years.

Pohl, R. A.↗