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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 289 records · Page 16

OSTA-1 lessons learned and recommendations for future payloads

Five remote sensing experiments, together with one air pollution and one bioengineering experiment, were incorporated into the first Space Shuttle scientific payload of the NASA Office of Space and Terrestrial Applications (OSTA-1). The instrument package, experimental procedures, and specialized personnel teams all performed satisfactorily. Attention is presently given to the lessons learned during the OSTA-1-incorporating mission, STS-2 of November 12, 1981. Payload test and integration teams should never take unfamiliar facilities for granted. Training, especially if it employs hands-on experience with full-scale mockups and mission simulations, is found to be highly effective. Ephemeris data is too important to trust to table-top calculators, since errors propagate in repeated calculations. Terminal access to an off-line computer is required.

Baldwin, R. R.↗

The X-15 airplane - Lessons learned

The X-15 rocket research airplane flew to an altitude of 354,000 ft and reached Mach 6.70. In almost 200 flights, this airplane was used to gather aerodynamic-heating, structural loads, stability and control, and atmospheric-reentry data. This paper describes the origins, design, and operation of the X-15 airplane. In addition, lessons learned from the X-15 airplane that are applicable to designing and testing the National Aero-Space Plane are discussed.

Aeroplane↗

Lessons learned from the development and manufacture of ceramic reusable surface insulation materials for the space shuttle orbiters

Three ceramic, reusable surface insulation materials and two borosilicate glass coatings were used in the fabrication of tiles for the Space Shuttle orbiters. Approximately 77,000 tiles were made from these materials for the first three orbiters, Columbia, Challenger, and Discovery. Lessons learned in the development, scale up to production and manufacturing phases of these materials will benefit future production of ceramic reusable surface insulation materials. Processing of raw materials into tile blanks and coating slurries; programming and machining of tiles using numerical controlled milling machines; preparing and spraying tiles with the two coatings; and controlling material shrinkage during the high temperature (2100-2275 F) coating glazing cycles are among the topics discussed.

Banas, R. P.↗

Commercial Crew Cost Estimating - A Look at Estimating Processes, Challenges and Lessons Learned

To support annual PPBE budgets and NASA HQ requests for cost information for commercial crew transportation to the International Space Station (ISS), the NASA ISS ACES team developed system development and per flight cost estimates for the potential providers for each annual PPBE submit from 2009-2014. This paper describes the cost estimating processes used, challenges and lessons learned to develop estimates for this key NASA project that diverted from the traditional procurement approach and used a new way of doing business

Battle, Rick↗

Insights and Lessons Learned from the NASA Juncture Flow Experiment

The NASA Juncture Flow experiment involved both CFD and wind tunnel measurements in its quest to provide CFD validation data for separated flow in a wing-fuselage corner. The experience has produced not only a wealth of valuable validation data and a new version of a turbulence model, it also yielded many lessons learned. This paper conveys those insights, particularly with respect to the qualities we believe to be essential in a CFD validation experiment. These include wind tunnel characterization and use of CFD as an assessment tool during the validation process. With a considerable number of validation tests already run both by the NASA team as well as by independent groups, a brief assessment is made of CFD’s current ability to predict the corner flow separation.

separation↗

Insights and Lessons Learned from the NASA Juncture Flow Experiment

The NASA Juncture Flow experiment involved both CFD and wind tunnel measurements in its quest to provide CFD validation data for separated flow in a wing-fuselage corner. The experience has produced not only a wealth of valuable validation data and a new version of a turbulence model, it also yielded many lessons learned. This paper conveys those insights, particularly with respect to the qualities we believe to be essential in a CFD validation experiment. These include wind tunnel characterization and use of CFD as an assessment tool during the validation process. With a considerable number of validation tests already run both by the NASA team as well as by independent groups, a brief assessment is made of CFD’s current ability to predict the corner flow separation.

separation↗

Lessons Learned From Plant Research in Low Earth Orbit

This presentation is part of the pre-ASGSR workshop that will be held in Houston, Texas on November 9, 2022. The overall objective of the workshop is to discuss conducting biology experiments beyond low Earth orbit (LEO) and present the challenges and the paths forward. In part, the workshop will highlight lessons learned in plant space biology, some of the plant spaceflight stressors that are anticipated to cause biological changes beyond LEO and discuss what is currently known about these changes, and how results can be leveraged for future missions to the Moon and Mars. Platforms that can be utilized to conduct plant science experiments beyond LEO will also be discussed.

Plant Space Biology↗

Fifteen Years of Chandra Operation: Scientific Highlights and Lessons Learned

NASA's Chandra X-Ray Observatory, designed for three years of operation with a goal of five years is now entering its 15-th year of operation. Thanks to its superb angular resolution, the Observatory continues to yield new and exciting results, many of which were totally unanticipated prior to launch. We will review some scientific highlights and present "lessons learned" from the experience of operating this great observatory.

Weisskopf, Martin C.↗

Earthdata Search UX Lessons Learned

Crafting a great user experience is hard. Crafting a great user experience for Earth science applications is fraught with challenges. From the variability in metadata to the experience profile of various users the possible permutations of use cases introduce layer upon layer of complexities that must be designed against. In this session, the Earthdata Search team would like to highlight lessons learned over the lifespan of the application the good, the bad, and the ugly.

Earthdata Search↗

Lessons learned and their application to program development and cultural issues

The knowledge used today is contained in an untold number of technical and managerial handbooks. This knowledge is derived from the known strengths and weaknesses experienced during the execution of programs and projects that are being used today. The purpose is to stir up thought, not on specific experiences, but on implementation of lessons learned from these experiences.

Roth, Gilbert L.↗

Lessons learned from the Hubble Space Telescope planning and scheduling system implementation and operation

The major challenge of the NASA Hubble Space Telescope (HST) Ground System has been the implementation of the planning and scheduling system. This paper describes the operational flow of HST from science proposals to the actual execution of science observations on board the HST. The paper provides a collection of lessons learned over the 10 years that have covered the definition, development, test, and initial operation of HST's planning and scheduling system.

Ruitberg, Edward O.↗

Lessons Learned from the Development of the MSL Descent Stage Propulsion System

Development of the MSL descent stage propulsion system required a number of new propulsion hardware developments incorporating technologies not normally found in spacecraft propulsion subsystems. These developments were driven by the relatively high (25,000 N) maximum thrust level and the requirement for precise throttling of the main engines. This paper presents lessons learned in the course of these developments, including surprises and anomalies discovered at both the component and subsystem levels.

Entry, Descent, and Landing (EDL)↗

Lessons Learned from the EMU Fire

In April 1980, a Space Shuttle Extravehicular Mobility Unit (EMU) was destroyed in a flash fire during a functional test in the Johnson Space Center's crew systems laboratory. During this lecture, retired Exploration Portable Life Support System (xPLSS) Operations Manager Joseph T. Nowetner Jr. discussed what happened to cause this failure, what safety message resulted from it, lessons learned from these mistakes, and how to leverage earned knowledge.

Joseph T Nowetner↗

Developmental and Cryogenic Thermal Vacuum (TVAC) Testing Lessons Learned

Developmental thermal vacuum (TVAC) testing is a critical step in maturing hardware designs and validating performance prior to flight qualification. Unlike qualification or acceptance testing, developmental testing provides flexibility to explore design margins, uncover integration challenges, and refine test approaches before formal verification activities begin. This presentation highlights the value of developmental testing while sharing common pitfalls encountered during developmental TVAC campaigns. Lessons learned from hands-on testing experience, including extensive developmental testing at cryogenic temperatures, will be shared in this presentation. Topics include test planning and preparation, instrumentation strategies, contamination control considerations, troubleshooting unexpected anomalies, and approaches for staying on schedule while meeting test objectives. The audience will gain practical insights and best practices that can improve test efficiency, reduce risk, and enhance the overall success of future developmental TVAC efforts.

Mackenzie Byrnes↗

Lessons Learned from Screening and Qualification of COTS Capacitors

A traditional approach to screening and qualification of hi-rel COTS capacitors and its limitations are analyzed. Results of testing of four types of COTS capacitors for L2 projects are summarized. The types include DLA drawing tantalum MnO2 capacitors, high-voltage hermetically sealed polymer tantalum capacitors, multianode COTS+ capacitors, and feedthrough BME ceramic capacitors. Lessons learned from this experience might accelerate processes and reduce risks of inclusion of COTS components in space projects.

reliability↗

Textile Material Lessons Learned During the Design and Qualification of the NASA Orion Capsule Parachute Assembly System

The NASA Orion Capsule Parachute Assembly System (CPAS) development and qualification testing was completed in September 2018. Over the course of the airdrop and ground testing campaign, the team benefited from the ability to design, test, and adjust the design based on observations and inspection results. While the design team used the best knowledge available and attempted to utilize best practices, a number of lessons were learned that should be documented for consideration by future designers. This paper describes these lessons learned including the use of textile reefing loops, the importance of performing joint tests, the impact of using bight sleeves on parachute deployment, and a surprising number of design changes required in the CPAS system after the decision was made to change the suspension line braid to save system mass.

Anderson, Brian P.↗

Milstar's flexible-substrate solar array: Lessons learned

The Flexible Substrate Solar Array (FSSA) is an evolutionary development of the lightweight, flexible substrate design pioneered during the seventies. Many of the features of the design are related to the Solar Array Flight Experiment (SAFE), flown on STS-41D in 1984. FSSA development has created a substantial technology base for future flexible substrate solar arrays such as the array for the Space Station Freedom. Lessons learned during the development of the FSSA can and should be applied to the Freedom array and other future flexible substrate designs.

Gibb, John↗

The final days of Solar Max - Lessons learned from engineering evaluation tests

End-of-life engineering evaluation tests were performed on Solar Max between October and November 1989. The tests included four-wheel control law operation; reaction wheel rundowns; modular power subsystem standard power regulator unit voltage-temperature level tests; battery rundown/2nd plateau determination; high gain antenna retraction and jettison; and solar array jettison. This paper presents these tests, their results, and the lessons learned from them.

Donnelly, Michael L.↗