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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Concept proposed for separating electrical cable that connects the Space Shuttle to deployable payloads could be used to sever electrical connections in other inaccessible environments. Although triggered explosively, connector would not release combustion products that could damage sensitive electronics. Suggested applications are undersea exploration, chemical processing and areas with high levels of radiation.
The evaluation of several connector concepts in the neutral buoyancy simulator is discussed. Parameters for evaluating the fasteners included subject comments and hardware damage. Evaluation results include a rank ordering of the candidates with descriptions of the acceptable and unacceptable points of each. General design recommendations established as a result of neutral buoyancy testing are defined. Recommendations include detailed hardware and operational design requirements.
Connection method applies force to two interfaces: that between heating element proper and heating-element support members and between heating-element support members and metal conductor. Inner rod of new connector system is maintained in tension by a spring (for example, Belleville washers). Connection is sufficiently complaint so tension remains within desired range, regardless of thermal expansion and contraction of various elements.
In repair procedure, hypodermic needle applies epoxy adhesive in and behind cavity containing damaged locking finger. Damaged connector does not have to be demated or removed from harness to apply epoxy.
Metallic shield for plastic-body electric power connectors, with provision for attaching cable shielding, prevents lightning-induced overvoltages from damaging sensitive electronic equipment.
Birefringent glass-epoxy and a numerical stress separation scheme are used to compute the stresses in the vicinity of a pin-loaded hole. The radial and circumferential stresses at the hole edge, and the net section and shear-out stresses are computed. The numerical and experimental results are compared with the computed stresses. The fixture used to load the connector is discussed and typical isochromatic and isoclinic fringe patterns are presented. The stress-separation scheme is briefly discussed.
Factory-assembled electrical/mechanical connectors on flexible sheets improve installation efficiency.
A self-aligning electrical connector device includes a receptacle component having a conically contoured interior and a plug component having a correspondingly contoured conical body receivable in the receptacle component. The plug component has a number of spaced conductive ring elements with a mating face and the receptacle component includes corresponding spaced conductive ring elements providing mating interface with the mating face of the ring elements of the plug component when connected to it. Each ring element of the receptacle component has several segmented portions which defect downwardly when the plug component is inserted. A biasing force is asserted against the face of the ring elements of the plug component providing positive electrical contact and connection between the ring elements of the components.
Birefringent glass-epoxy and a numerical stress separation scheme are used to compute the stresses in the vicinity of a pin-loaded hole. The radial and circumferential stresses at the hole edge, and the net section and shear-out stresses are computed. The numerical and experimental results are compared with the computed stresses. The fixture used to load the connector is discussed and typical isochromatic and isoclinic fringe patterns are presented. The stress-separation scheme is briefly discussed. Previously announced in STAR as N83-33220
Tests performed at Langley Research Center to find connectors, cables, and other electrical components suitable for use in cryogenic environment described. In addition, several electrical cables have to flex under cryogenic conditions. Tests necessary to qualify materials for use in National Transonic Facility (NTF), which operates at temperature range from 175 degrees to - 300 degrees F (353 to 89 K).
Resilient inserts compensate for insulation shrinkage. Coaxial-cable connector for radio-frequency (RF) energy resists electrical breakdown in vacuum. Used on RF equipment in vacuum chambers as well as in spaceborne radar and communication gear.
The current trend for spacecraft to be serviceable and repairable in orbit has led to a modular approach to satellite subsystem design. Spacecraft equipment, such as sensors, tape recorders, computers, transponders, batteries, etc., housed in discrete modular units, (Orbital Replacement Units(ORUs)) can be attached and detached to the spacecraft as needed. The interface between the ORU and the spacecraft is crucial. The projected use of robotics and the need for a common mechanism capable of performing several functions puts many constraints on the design of the interface. Such an interface mechanisms was designed and developed called the Standard Interface Connector (SIC) that mates the ORU to the spacecraft. The SIC also provides for the flow of fluids, data, and power between the module and spacecraft. The baseline design presented can be configured to provide various attachment schemes. Tests on SIC models have demonstrated the functionality of the design and its compatibility with current robotics.
Simple reinforcing tube increases service life and improves seal. Short stainless-steel tube inserted in copper tube to reinforce against compression, preventing leaks due to thermal distortion or to collapse under squeeze of ferrule in compressure fitting. Several test specimens of improved connector constructed, tested, and evaluated. Fittings not only operated successfully at required operating conditions of vacuum and temperature but also consistently demonstrated high reliability after loosened and tightened many times.
Robot friendly connectors, which, in one aspect, are truss joints with two parts, a receptacle and a joint, are presented. The joints have a head which is loosely inserted into the receptacle and is then tightened and aligned. In one aspect, the head is a rounded hammerhead which initially is enclosed in the receptacle with sloppy fit provided by the shape, size, and configuration of surfaces on the head and on the receptacle.
Right-angle electrical connector embedded in mechanism accommodates some initial misalignment and aligns itself. Connection and disconnection effected with relatively small forces and torques and simple movements. Actuated by one gloved hand or by robotic manipulator. Useful in underwater, nuclear, hot, cold, or toxic environments in which connections made or broken by heavily clothed technicians or by robots.
The commercial off the shelf (COTS) twelve channel optical fiber MTP array connector and ribbon cable assembly is being validated for space flight use and the results of this study to date are presented here. The interconnection system implemented for the Parallel Fiber Optic Data Bus (PFODB) physical layer will include a 100/140 micron diameter optical fiber in the cable configuration among other enhancements. As part of this investigation, the COTS 62.5/125 microns optical fiber cable assembly has been characterized for space environment performance as a baseline for improving the performance of the 100/140 micron diameter ribbon cable for the Parallel FODB application. Presented here are the testing and results of random vibration and thermal environmental characterization of this commercial off the shelf (COTS) MTP twelve channel ribbon cable assembly. This paper is the first in a series of papers which will characterize and document the performance of Parallel FODB's physical layer from COTS to space flight worthy.
A fiber optic connector polishing fixture assembly for sup- porting a terminus of a fiber optic cable before a polishing surface. The assembly comprises: a fiber optic polishing fixture adapted to support the terminus before the polishing surface; a fixture support connected to the fixture for sup- porting the fixture before the polishing surface; and an adjustable connection between the fixture and the fixture support having user accessible adjustment controls for allowing a user to operate the controls to shift the fixture and fixture support relative to one another for substantially eliminating an apex offset of the terminus with respect to the polishing surface.
NASA's Goddard Space Flight Center (GSFC) cooperatively with Sandia National Laboratories completed a series of tests on three separate configurations of multi-fiber ribbon cable and MTP connector assemblies. These tests simulate the aging process of components during launch and long-term space environmental exposure. The multi-fiber ribbon cable assembly was constructed of non-outgassing materials, with radiation-hardened, graded index 100/140-micron optical fiber. The results of this characterization presented here include vibration testing, thermal vacuum monitoring, and extended radiation exposure testing data.