An experimental investigation of the mechanical properties of a selected group of plastic materials
Dynamic and static testing of selected plastics for determination of mechanical properties
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Fluidic scale model multi-plane thrust vector control test results
An experimental investigation has been conducted at the NASA Langley 16-Foot Transonic Tunnel Static Test Facility to determine the concept feasibility of using fluidics to achieve multiplane thrust vector control in a 2D convergent-divergent (2D-CD) fixed aperture nozzle. Pitch thrust vector control is achieved by injection of flow through a slot in the divergent flap into the primary nozzle flow stream. Yaw vector control results from secondary air delivered tangentially to vertical Coanda flaps. These flaps are offset laterally and aligned parallel to the primary nozzle side walls. All tests were conducted at static (no external flow) conditions. Flow visualization was conducted using a paint flow technique and Focus Schlieren. Significant levels of pitch deflection angles (19 deg) were achieved at low pressure ratios and practical levels (14 deg) resulted at typical intermediate power settings. The ability of the Coanda surface blowing concept to produce yaw deflection was limited to NPR not greater than 4.
Chiarelli, Charles↗
Effect of Blowing on Boundary Layer of Scarf Inlet
When aircraft operate in stationary or low speed conditions, airflow into the engine accelerates around the inlet lip and pockets of turbulence that cause noise and vibration can be ingested. This problem has been encountered with engines equipped with the scarf inlet, both in full scale and in model tests, where the noise produced during the static test makes it difficult to assess the noise reduction performance of the scarf inlet. NASA Langley researchers have implemented boundary layer control in an attempt to reduce the influence of the flow nonuniformity in a 12-in. diameter model of a high bypass fan engine mounted in an anechoic chamber. Static pressures and boundary layer profiles were measured in the inlet and far field acoustic measurements were made to assess the effectiveness of the blowing treatment. The blowing system was found to lack the authority to overcome the inlet distortions. Methods to improve the implementation of boundary layer control to reduce inlet distortion are discussed.
Gerhold, Carl H.↗
Further studies of static to flight effects on fan tone noise using inlet distortion control for source identification
Current experimental investigations have linked static inflow distortion phenomena such as the ground vortex, atmospheric turbulence, and teststand structure interference to the generation of fan tone noise at the blade passing frequency. Since such distortions do not exist in flight, it is important to remove them from the static test environment and thereby improve the static-to-flight tone-noise correlation. In the course of providing evidence for this position, a recent investigation used a distortion control inlet with a modern day turbofan engine to assess atmospheric turbulence effects. Although the initial results were encouraging, they were incomplete. The present investigation continues this work and shows more completely the effect of atmospheric turbulence on tone-noise generation. Further, use is made of the distortion control inlet to identify other competing tone-noise sources in the test engine such as a rotor-core stator interaction which was confirmed by engine modifications.
Hodder, B. K.↗
Subcritical crack growth of selected aerospace pressure vessel materials
This experimental program was undertaken to determine the effects of combined cyclic/sustained loads, stress level, and crack shape on the fatigue crack growth rate behavior of cracks subjected to plane strain conditions. Material/environment combinations tested included: 2219-T87 aluminum plate in gaseous helium, room air, and 3.5% NaCl solution at room temperature, liquid nitrogen, and liquid hydrogen; 5Al-2.5 Sn (ELI) titanium plate in liquid nitrogen and liquid hydrogen and 6AL-4V (ELI) STA titanium plate in gaseous helium and methanol at room temperature. Most testing was accomplished using surface flawed specimens instrumented with a clip gage to continuously monitor crack opening displacements at the specimen surface. Tapered double cantilever beam specimens were also tested. Static fracture and ten hour sustained load tests were conducted to determine fracture toughness and apparent threshold stress intensity values. Cyclic tests were performed using sinusoidal loading profiles at 333 MHz (20 cpm) and trapezoidal loading profiles at both 8.3 MHz (0.5 cpm) and 3.3 MHz (0.2 cpm). Data were evaluated using modified linear elastic fracture mechanics parameters.
Hall, L. R.↗
Preliminary evaluation of fiber composite reinforcement of truck frame rails
The use of graphite fiber/resin matrix composite to effectively reinforce a standard steel truck frame rail is studied. A preliminary design was made and it was determined that the reinforcement weight could be reduced by a factor of 10 when compared to a steel reinforcement. A section of a 1/3 scale reinforced rail was fabricated to demonstrate low cost manufacturing techniques. The scale rail section was then tested and increased stiffness was confirmed. No evidence of composite fatigue was found after 500,000 cycles to a fiber stress of 34,000 psi. The test specimen failed in bending in a static test at a load 50 percent greater than that predicted for a non-reinforced rail.
Faddoul, J. R.↗
Residual-strength tests of L-1011 vertical fin components after 10 and 20 years of simulated flight service
Part of the NASA/ACEE Program was to determine the effect of long-term durability testing on the residual strength of graphite-epoxy cover panel and spar components of the Lockheed L-1011 aircraft vertical stabilizer. The results of these residual strength tests are presented herein. The structural behavior and failure mode of both cover panel and spar components were addressed, and the test results obtained were compared with the static test results generated by Lockheed. The effect of damage on one of the spar specimens was described.
Lopez, O. F.↗
Using a data base management system for modelling SSME test history data
The usefulness of a data base management system (DBMS) for modelling historical test data for the complete series of static test firings for the Space Shuttle Main Engine (SSME) was assessed. From an analysis of user data base query requirements, it became clear that a relational DMBS which included a relationally complete query language would permit a model satisfying the query requirements. Representative models and sample queries are discussed. A list of environment-particular evaluation criteria for the desired DBMS was constructed; these criteria include requirements in the areas of user-interface complexity, program independence, flexibility, modifiability, and output capability. The evaluation process included the construction of several prototype data bases for user assessement. The systems studied, representing the three major DBMS conceptual models, were: MIRADS, a hierarchical system; DMS-1100, a CODASYL-based network system; ORACLE, a relational system; and DATATRIEVE, a relational-type system.
Abernethy, K.↗
Correlation of Slag Expulsion with Ballistic Anomalies in Shuttle Solid Rocket Motors
During the Shuttle launches, the solid rocket motors (SRM) occasionally experience pressure perturbations (8-13 psi) between 65-75 s into the motor burn time. The magnitudes of these perturbations are very small in comparison with the operating motor chamber pressure, which is over 600 psi during this time frame. These SRM pressure perturbations are believed to he caused primarily by the expulsion of slag (aluminum oxide). Two SRM static tests, TEM-11 and FSM-4, were instrumented extensively for the study of the phenomena associated with pressure perturbations. The test instrumentation used included nonintrusive optical and infrared diagnostics of the plume, such as high-speed photography, radiometers, and thermal image cameras. Results from all of these nonintrusive observations provide substantial circumstantial evidence to support the scenario that the pressure perturbation event in the Shuttle SRM is caused primarily by the expulsion of molten slag. In the static motor tests, the slag was also expelled preferentially near the bottom of the nozzle because of slag accumulation at the bottom of the aft end of the horizontally oriented motor.
Sambamurthi, Jay K.↗
Thermal environment effects on strength and impact properties of boron-aluminum composites
Thermal effects on fracture strength and impact energy were studied in 50 volume percent unidirectional composites of 143 and 203 micron boron fibers in 6061 and 1100 aluminum matrices. For 6061 matrix composites, strength was maintained to approximately 400 C in the cyclic tests and higher than 400 C in the static tests. For the 1100 matrix composites, strength degradation appeared near 260 C after cycling and higher than 260 C in static heating. This composite strength degradation is explained by a fiber degradation mechanism resulting from a boron-aluminum interface reaction. The impact energy absorption degraded significantly only above 400 C for both matrix alloys. Thus, while impact loss for the 6061 composite correlates with the fiber strength loss, other energy absorption processes appear to extend the impact resistance of the 1100 matrix composites to temperatures beyond where its strength is degraded. Interrupted impact tests on as-received and thermally cycled composites define the range of load over which the fibers break in the impact event.
Grimes, H. H.↗
Comparative Tests of Pitot-static Tubes
Comparative tests were made on seven conventional Pitot-static tubes to determine their static, dynamic, and resultant errors. The effect of varying the dynamic opening, static opening, wall thickness, and inner-tube diameter was investigated. Pressure-distribution measurements showing stem and tip effects were also made. A tentative design for a standard Pitot-static tube for use in measuring air velocity is submitted.
Merriam, Kenneth G↗
Static pressure orifice system testing method and apparatus
A method and apparatus are presented for pressure testing the static pressure orifices and associated connections used in wind tunnels. A cylindrical module, having in one end an open hemispherical calibration pressure chamber separated from and surrounded by an annular vacuum chamber is placed over the orifice of the system to be tested. O-rings ensure seating and a vacuum seal between the chambered end of the module and the surface around the orifice: one O-ring separates the outer chamber from the outside environment. Ports lead from each of the chambers out the other end of the module to tubes connected to a control box consisting of calibration pressure and vacuum supply lines, bleeder valves, and gauges.
Culotta, R. F.↗
Fatigue tests on big structure assemblies of concorde aircraft
Fatigue tests on structural assemblies of the Concorde supersonic transport aircraft are reported. Two main sections of the aircraft were subjected to pressure, mechanical load, and thermal static tests. The types of fatigue tests conducted and the results obtained are discussed. It was concluded that on a supersonic aircraft whose structural weight is a significant part of the weight analysis, many fatigue and static strength development tests should be made and fatigue and thermal tests of the structures are absolutely necessary.
Nguyen, V. P.↗
The shock tube as a tool for dynamic testing of fabrics
Specimens of fabric and Mylar were loaded to failure both statically and dynamically. Static tests were accomplished by pressurizing the specimens and dynamic tests were conducted by firing a shock tube. The results of the study indicate that seam efficiency is degraded by dynamic loads and that a need exists to investigate a seaming procedure which gives an optimum dynamic efficiency. The study also illustrates the lack of correspondence between static and dynamic breaking strengths thereby indicating that fabrics which have dynamic applications should be evaluated using dynamic testing procedures such as the shock tube loading used in the present program.
Madden, R.↗
Free-to-Roll Testing of Airplane Models in Wind Tunnels
A free-to-roll (FTR) test technique and test rig make it possible to evaluate both the transonic performance and the wingdrop/ rock behavior of a high-strength airplane model in a single wind-tunnel entry. The free-to-roll test technique is a single degree-of-motion method in which the model is free to roll about the longitudinal axis. The rolling motion is observed, recorded, and analyzed to gain insight into wing-drop/rock behavior. Wing-drop/rock is one of several phenomena symptomatic of abrupt wing stall. FTR testing was developed as part of the NASA/Navy Abrupt Wing Stall Program, which was established for the purposes of understanding and preventing significant unexpected and uncommanded (thus, highly undesirable) lateral-directional motions associated with wing-drop/rock, which have been observed mostly in fighter airplanes under high-subsonic and transonic maneuvering conditions. Before FTR testing became available, wingrock/ drop behavior of high-performance airplanes undergoing development was not recognized until flight testing. FTR testing is a reliable means of detecting, and evaluating design modifications for reducing or preventing, very complex abrupt wing stall phenomena in a ground facility prior to flight testing. The FTR test rig was designed to replace an older sting attachment butt, such that a model with its force balance and support sting could freely rotate about the longitudinal axis. The rig (see figure) includes a rotary head supported in a stationary head with a forward spherical roller bearing and an aft needle bearing. Rotation is amplified by a set of gears and measured by a shaft-angle resolver; the roll angle can be resolved to within 0.067 degrees at a rotational speed up to 1,000 degrees/s. An assembly of electrically actuated brakes between the rotary and stationary heads can be used to hold the model against a rolling torque at a commanded roll angle. When static testing is required, a locking bar is used to fix the rotating head rigidly to the stationary head. Switching between the static and FTR test modes takes only about 30 minutes. The FTR test rig was originally mounted in a 16-ft (approximately 4.0-m) transonic wind tunnel, but could just as well be adapted to use in any large wind tunnel. In one series of tests on the FTR rig, static and dynamic characteristics of models of four different fighter airplanes were measured. Two of the models exhibited uncommanded lateral motions; the other two did not. A figure of merit was developed to discern the severity of lateral motions. Using this figure of merit, it was shown that the FTR test technique enabled identification of conditions under which the uncommanded lateral motions occurred. The wind-tunnel conditions thus identified were found to be correlated with flight conditions under which the corresponding full-size airplanes exhibited uncommanded lateral motions.
Capone, Francis J.↗
Predicted acoustical performance of the S-IC SOUND suppressor
Scale model acoustical tests for predicting performance of S-IC static test facility sound suppressor
TEST FACILITY↗
Infrared suppressor effect on T63 turboshaft engine performance
Tests were conducted to determine if there are performance penalties associated with the installation of infrared (IR) suppressors on the T63-A-700 turboshaft engine. The testing was done in a sea-level, static test cell. The same engine (A-E402808 B) was run with the standard OH-58 aircraft exhaust stacks and with the ejector-type IR suppressors in order to make a valid comparison. Repeatability of the test results for the two configurations was verified by rerunning the conditions over a period of days. Test results showed no measurable difference in performance between the standard exhaust stacks and the IR suppressors.
Bailey, E. E.↗
Performance characteristics of axisymmetric convergent-divergent exhaust nozzles with longitudinal slots in the divergent
An investigation was conducted in the Langley 16 foot Transonic Tunnel and in the static test facility of that tunnel to determine the effects of divergent flap ventilation of an axisymmetric nozzle on nozzle internal (static) and wind on performance. Tests were conducted at 0 deg angle of attack at static conditions and at Mach numbers from 0.6 to 1.2. Ratios of jet total pressure to free stream static pressure were varied from 1.0 (jet off) to approximately 14.0 depending on Mach number. The results of this study indicate that divergent flap ventilation generally provided large performance benefits at overexpanded nozzle conditions and performance reductions at underexpanded nozzle conditions when compared to the baseline (unventilated) nozzles. Ventilation also reduced the peak static and wind on performance levels.
Leavitt, L. D.↗