Recent developments in the application of cryogenics to space simulation.
Space simulation using contamination-free test facilities combining several cryogenic techniques to produce all cryogenic system
CRYOGENIC EQUIPMENT↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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He II Liquid/Vapor Phase Separator for Large Dynamic Range Operation
A phase separator, which separates helium vapor from liquid superfluid helium (He II), is an indispensable device for space cryogenics. The most recent approach to the Space Infrared Telescope Facility (SIRTF) uses a new design concept in which only the detector package is cold at launch, the remainder of the telescope being subsequently cooled to operating temperature on orbit. Therefore, a large dynamic operational range is required of the cryogen system. This is a report of initial laboratory test results with candidate porous plugs as phase separators. Mass flow rates and pressure and temperature differences across a porous plug were measured in this experiment. Relatively large mass flow rates were observed even at small pressure differences. In the high mass flow rate region, a hysteresis was observed with increases and decreases of the pressure difference. A linear theory is proposed and compared with experimental data to explain several phenomena observed in this system.
Phase Separator, Space Cryogenics↗
Connector for vacuum-jacketed lines cuts tubing system cost
A low-cost fitting, fabricated from standard connectors, is used for disconnecting flow lines in cryogenic systems. Utilizing vacuum-jacketed lines made from two sizes of tubing welded at the ends, the connectors are stronger and setup time is reduced.
Calvert, H. F.↗
Fastener load tests and retention systems tests for cryogenic wind-tunnel models
A-286 stainless steel screws were tested to determine the tensile load capability and failure mode of various screw sizes and types at both cryogenic and room temperature. Additionally, five fastener retention systems were tested by using A-286 screws with specimens made from the primary metallic alloys that are currently used for cryogenic models. The locking system effectiveness was examined by simple no-load cycling to cryogenic temperatures (-275 F) as well as by dynamic and static loading at cryogenic temperatures. In general, most systems were found to be effective retention devices. There are some differences between the various devices with respect to ease of application, cleanup, and reuse. Results of tests at -275 F imply that the cold temperatures act to improve screw retention. The improved retention is probably the result of differential thermal contraction and/or increased friction (thread-binding effects). The data provided are useful in selecting screw sizes, types, and locking devices for model systems to be tested in cryogenic wind tunnels.
Wallace, J. W.↗
Development of an open circuit cryogenic life support system for use in neutral buoyancy space simulation
Cryogenic underwater life support system for supplying breathing gas to buoyancy test subjects in submerged vehicle
Mc Clure, C. M.↗
The Identification of Scientific Programs to Utilize the Space Environment
A program to identify and develop ideas for scientific experimentation on the long duration exposure facility (LDEF) was completed. Four research proposals were developed: (1) Ultra pure germanium gamma ray radiation detectors in the space environment, intended to develop and demonstrate an X-ray and gamma-ray spectroscopy system incorporating a temperature cyclable high-purity germanium detector and diode heat pipe cryogenic system for cooling, (2) growth, morphogenesis and metabolism of plant embryos in the zero-gravity environment, to investigate if the space environment induces mutations in the embryogenic cells so that mutants of commercial significance with desirable attributes may be obtained, (3) effect of zero gravity on the growth and pathogenicity of selected zoopathic fungi. It is possible that new kinds of treatment for candidiasis, and tichophytosis could eventuate from the results of the proposed studies, and (4) importance of gravity to survival strategies of small animals. Gravitational effects may be direct or mediate the selection of genetic variants that are preadapted to weightlessness.
Kulacki, F. A.↗
NASA Office of Aeronautics and Space Technology Summer Workshop. Volume 10: Basic research panel
Possible research experiments using the space transportation system are identified based on user requirements. Opportunity driven research areas include quantum electronics, cryogenics system technology, superconducting devices and detectors, and photo-induced reactions. Mission driven research requirements were examined and ranked based on inputs from the user group.
Source record↗
Testing and characterizations of infrared sensor over the temperature range of 2 Kelvin to 300 Kelvin
Various cryogenic techniques were used to evaluate state of the art electro-optic devices. As research, development, and production demands require more sensitive testing techniques, faster test results, and higher production throughput, the emphasis on supporting cryogenic systems increases. The three traditional methods currently utilized in electro-optic device testing are discussed: (1) liquid contaiment dewars; (2) liquid transfer systems; and (3) closed cycle refrigeration systems. Advantages, disadvantages, and the current state of the art of each of these cryogenic techniques is discussed.
Hansen, R. G.↗
Integrated flow and structural modeling for rocket engine component test facility propellant systems
A set of PC-based computational Dynamic Fluid Flow Simulation models is presented for modeling facility gas and cryogenic systems. Data obtained provide important information regarding performance envelope parameters for the facility using different engine components; time-dependent valve setting for controlling steady-state, quasi-steady state, and transient profiles; optimum facility pipe and pipe component sizes and parameters; momentum transfer loads; and fluid conditions at critical points. A set of COSMIC NASTRAN-based finite element models is also presented to evaluate the loads and stresses on test facility piping systems from fluid and gaseous effects, thermal chill down, and occasional wind loads. The models are based on Apple Macintosh software which makes it possible to change numerous parameters.
Dequay, L.↗
Baffle design for earth radiation rejection in the Cryogenic Limb-Scanning Interferometer/Radiometer
The Cryogenic Limb-Scanning Interferometer/Radiometer (CLIR) is being developed to observe infrared emissions of the earth's upper atmosphere from space. The earth's surface is an extended source of intense background radiation with a small angular separation from the desired scene. The CLIR employs an off-axis Gregorian Telescope whose primary mirror and baffles are cooled by an open-cycle cryogen system. A system of specular annular baffles has been developed to minimize both stray light problems and cryogen consumption by retro-mapping the aperture into itself. Each off-axis ray which enters the aperture and strikes the specular baffle surface is reflected so that it passes out of the aperture and is not absorbed on a cryogenic surface. The specular baffle which lies closest to the aperture is an ellipsoid whose foci trace out the circular aperture on revolution about the axis. Its theoretical 'ray trace' efficiency is 100 percent. A subsequent baffle has an elliptical cross section whose near focus traces out the central hole in the ellipsoidal baffle and whose far focus traces out the aperture. Its theoretical efficiency is about 90 percent. These baffles reduce the earth radiation heat load on the cryogenic cooler by an order of magnitude, changing it from the dominant cause of cryogen consumption to a relatively small effect. An aperture shield is also desirable to reduce cryogen consumption, stray light, and contamination.
Bremer, J. C.↗
eCryo SHIIVER Customer/Stakeholder Checkpoint Briefing
Given the wide diversity of cryogenic fluid management technology that had been developed at the research level, there was a need for eCryo to prioritize and focus on a limited subset of the possibilities in order to set a practical scope. As part of the effort to determine that focus, a survey was conducted in May of 2014 to solicit opinions of members of the aerospace industry as to what they considered the most important and beneficial cryogenic technologies to be developed in the near term. The project was also directed to consider the SLS exploration upper stage (EUS) as a potential infusion target, and to focus on technology that would provide the most immediate benefit to a cryogenic system of that type.
Cryogenic cooling↗
The Focal Plane Assembly for the Athena X-Ray Integral Field Unit Instrument
This paper summarizes a preliminary design concept for the focal plane assembly of the X-ray Integral Field Unit on the Athena spacecraft, an imaging microcalorimeter that will enable high spectral resolution imaging and point-source spectroscopy. The instrument's sensor array will be a 3840-pixel transition edge sensor (TES) microcalorimeter array, with a frequency domain multiplexed SQUID readout system allowing this large-format sensor array to be operated within the thermal constraints of the instrument's cryogenic system. A second TES detector will be operated in close proximity to the sensor array to detect cosmic rays and secondary particles passing through the sensor array for off-line coincidence detection to identify and reject events caused by the in-orbit high-energy particle background. The detectors, operating at 55 mK, or less, will be thermally isolated from the instrument cryostat's 2 K stage, while shielding and filtering within the FPA will allow the instrument's sensitive sensor array to be operated in the expected environment during both on-ground testing and in-flight operation, including stray light from the cryostat environment, low-energy photons entering through the X-ray aperture, low-frequency magnetic fields, and high-frequency electric fields.
SQUID amplifier↗
Flight qualified solid argon cooler for the BBXRT instrument
A solid argon cooler (SAC) for attached Shuttle payloads has been developed and qualified to meet the need for low cost cooling of flight instruments to the temperature range of 60-120 K. The SACs have been designed and tested with the intent of flying them up to five times. Two coolers, as part of the Broad Band X-ray Telescope (BBXRT) instrument on the ASTRO-1 payload, are awaiting launch on Space Shuttle mission STS-35. This paper describes the design, testing and performance of the SAC and its vacuum maintenance system (VMS), used to maintain the argon as a solid during launch delays of up to 5 days. BBXRT cryogen system design features used to satisfy Shuttle safety requirements are discussed, along with SAC ground servicing equipment (GSE) and procedures used to fill, freeze and subcool the argon.
Cygnarowicz, Thomas A.↗
Study and design of cryogenic propellant acquisition systems. Volume 1: Design studies
An in-depth study and selection of practical propellant surface tension acquisition system designs for two specific future cryogenic space vehicles, an advanced cryogenic space shuttle auxiliary propulsion system and an advanced space propulsion module is reported. A supporting laboratory scale experimental program was also conducted to provide design information critical to concept finalization and selection. Designs using localized pressure isolated surface tension screen devices were selected for each application and preliminary designs were generated. Based on these designs, large scale acquisition prototype hardware was designed and fabricated to be compatible with available NASA-MSFC feed system hardware.
Burge, G. W.↗
Integrated Ground Operations Demonstration for Responsive Space Access
Integrated Ground Operations Demonstration Units (IGODU) project developed to mature, integrate and demonstrate advancements in cryogenics, system health management and command and control technologies. Two Distinct Testing Environments: a) GODU Integrated Refrigeration and Storage - GODU LH2; b) GODU Autonomous Control - GODU LO2. Scope: I. GODU LH2: a) Investigate alternative storage and distribution architecture for future cryogenic propellant operations. b) Demonstrate advanced cryogenic propellant handling operations (liquefaction, storage and distribution) of normal boiling point and sub-cooled cryogenic propellants. II. GODU L02: a) Develop and demonstrate advanced control and health management technologies and techniques to autonomously control cryogenic propellant servicing operations. b) Investigate modern COTS hardware and control systems in an effort to reduce the "standing army" of engineers associated with maintaining and operating ground systems through the use of health management and autonomous control technologies. Goals: a) Raise Technology Readiness Levels (TRL) and Integration Readiness Levels (IRL) of several key technology development areas. b) Reduce operations lifecycle costs of future test programs and launch complexes. c) Demonstrate technologies for future exploration beyond low earth orbit. d) Serve as test environments for extraterrestrial surface operations.
Johnson, Robert G.↗
Thermal systems analysis for the Space Infrared Telescope Facility dewar
Thermal systems analysis models were used to design SFHe cooled dewar for the Space Infrared Telescope Facility (SIRTF), a 1 m class cryogenically cooled observatory for IR astronomy. The models are capable of computing both the heat leaks into the dewar and the operating temperature of a SFHe tank. The models are aimed at predicting the ability of the SIRTF cryogenic system to satisfy a five-year mission lifetime requirement and maintain the SFHe tank operating temperature of 1.25 K to provide sufficient cooling for science instruments and the optical system. The thermal models are very detailed and very fast with a typical steady state run of about 20 sec on a VAX minicomputer.
Bhandari, Pradeep↗
Technologies for Refueling Spacecraft On-Orbit
This paper discusses the current technologies for on-orbit refueling of spacecraft. The findings of 55 references are reviewed and summarized. Highlights include: (1) the Russian Progress system used by the International Space Station; (2) a flight demonstration of superfluid helium transfer; and (3) ground tests of large cryogenic systems. Key technologies discussed include vapor free liquid outflow, control of fluid inflow to prevent liquid venting, and quick disconnects for on-orbit mating of transfer lines.
Chato, David J.↗
Cooling the Origins Space Telescope
The NASA Astrophysics Division has commissioned 4 studies for consideration by the 2020 Decadal Survey to be the next flagship mission following WFIRST (Wide Field Infrared Survey Telescope). One of the four studies is the Origins Space Telescope (OST), which will cover wavelengths from 6 microns to 600 microns. To perform at the level of the zodiacal, galactic, and cosmic background, the telescope must be cooled to 4 degrees Kelvin. 4 degrees Kelvin multi-stage mechanical cryocoolers will be employed along with a multilayer sunshield/thermal shield to achieve this temperature with a manageable parasitic heat load. Current state-of-the-art cryocoolers can achieve close to 4 degrees Kelvin, providing about 50 megawatts of cooling at 4 degrees Kelvin with an input power of 500 watts. Multiple coolers at this power level will be used in parallel. These coolers also provide extra cooling power at intermediate temperature stages of 15-20 degrees Kelvin and 50-70 degrees Kelvin . This upper stage cooling will be used to limit the heat conducted to 4 degrees Kelvin . The multi-layer sunshield will limit the radiated thermal energy to the 4 degrees Kelvin volume. This paper will describe the architecture of the cryogenic system for OST along with preliminary thermal models.
cryogenics↗